Transcription
OPERATIONCut chartsThe following Cut charts show the consumable parts, cutting speeds and the gas and torch settings required for eachprocess.The numbers shown in the Cut charts are recommended to provide high-quality cuts with minimal dross. Because ofdifferences between installations and material composition, adjustments may be required to obtain desired results.Bevel cuttingSee Appendix C in this manual for cut charts and consumables.MarkingAny of the consumable sets can also be used for marking. Marking parameters are shown at the bottom of each cutchart. The quality of the markings will vary depending on the cut process, material type, and material thicknesscombination. Marking is not possible for every combination (very thin materials). Poor quality marking or burn-throughmay occur with material less than 1.5 mm (0.060 in or 16 gauge).Consumables for mirror-image cuttingSee the Parts List section in this manual for part numbers.4-125HPR260 Auto Gas Instruction Manual
OPERATIONEstimated kerf-width compensationThe widths in the chart below are for reference. Differences between installations and material composition may causeactual results to vary from those shown in the table.MetricThickness (mm)Process1.536101220253238260A O2 / Air2.542.793.433.814.324.45200A O2 / Air2.182.262.952.1082.6423.429260A N2 / Air2.543.083.30260A H35 / N23.814.064.322.292.92MS130A O2 / Air80A O2 / Air1.8032.0321.3721.7271.9051.85450A O2 / O21.5161.74030A O2 / O21.3461.448SS200A N2 / N22.16200A H35 / N23.683.813.94130A H35 / N22.7182.7692.8961.8792.413130A N2 / N21.82980A F5 / N21.19445A F5 / N20.5840.3810.53345A N2 / N20.4830.2290.152AL260A N2 / Air260A H35 / N23.053.053.303.562.793.30200A N2 / N22.032.583.01200A H35 / N22.672.923.30130A H35 / N22.7182.7692.8962.0832.184130A Air / Air45A Air / Air2.0831.0671.092HPR260 Auto Gas Instruction Manual1.2454-135
OPERATIONEstimated kerf-width compensation – continuedEnglishThickness /2"0.1000.1100.1350.1500.1700.175MS260A O2 / Air200A O2 / 0680.0750.0730.1000.1200.1300.170130A O2 / Air80A O2 / Air50A O2 / O20.0600.07330A O2 / O20.0530.057SS260A N2 / Air260A H35 / N20.1500.160200A N2 / N20.0850.0900.115200A H35 / N20.1450.1500.155130A H35 / N20.1070.1090.1140.0740.095130A N2 / N20.07280A F5 / N20.04745A F5 / N20.0230.0150.02145A N2 / N20.0190.0090.006AL260A N2 / Air0.1200.1200.130260A H35 / N20.1100.1300.1400.0900.105200A N2 / N20.080200A H35 / N20.1050.1150.130130A H35 / N20.1070.1090.1140.0820.086130A Air / Air45A Air / Air4-1450.0820.0420.0430.049HPR260 Auto Gas Instruction Manual
OPERATIONMild steelFlow rates – lpm/scfhO2 Plasma / O2 Shield30 A CuttingNote:O2AirPreflow0/043 / 90Cutflow25 / 520/0Air must be connected to use this process. It is used as the preflow tGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma o-Work CuttingVoltageDistanceSpeedmmmm/mInitial PierceHeightmmfactor %Pierce EnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma .030.036ArcTorch-to-Work 50155110.07512060122501/4*12340300.060128Pierce or %200115.048in215114116117Initial pmVolts152.50.1006350250105*Pierce complete is recommended for these thicknessesHPR260 Auto Gas Instruction Manual4-155
OPERATIONMild steelFlow rates – lpm/scfhO2 Plasma / O2 Shield50 A CuttingNote:O2AirPreflow0/043 / 90Cutflow25 / 520/0Air must be connected to use this process. It is used as the preflow tGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma k 00311918004121512261267128813014001.5Initial PierceHeightmmfactor %Pierce lowPlasma Shield Plasma Shield Plasma ork ipmInitial PierceHeightinfactor %Pierce smminmm/minipmVolts152.50.1006350250118HPR260 Auto Gas Instruction Manual
OPERATIONMild steelFlow rates – lpm/scfhO2 Plasma / Air Shield80 A Cutting220173220189220176220188O2AirPreflow0/076 / 161Cutflow23 / 4841 / wPlasma Shield Plasma Shield Plasma Work 34117614543003045Initial PierceHeightmmfactor 1352.5545seconds0.10.24.020018102.0Pierce sSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma Work tial PierceHeightinfactor 10.21550.080Pierce SelectGasesN2N2SetPreflow1010SetCutflow1010HPR260 Auto Gas Instruction -174
OPERATIONMild steelFlow rates – lpm/scfhO2 Plasma / Air Shield130 A Cutting220173220183220176220182O2AirPreflow0/0102 / 215Cutflow33 / 7045 / wPlasma Shield Plasma Shield Plasma o-Work CuttingVoltageDistanceSpeedInitial 5factor %Pierce 653.810504.00.77.61.05501903754.51.8Edge ma Shield Plasma Shield Plasma -to-Work CuttingVoltageDistanceSpeedVoltsin0.100Initial PierceHeightipminfactor .0190150.30.50.7200.180Pierce DelayTime1.8Edge 50130HPR260 Auto Gas Instruction Manual
OPERATIONMild steelFlow rates – lpm/scfhO2 Plasma / Air Shield200 A Cutting220398220356220355220354O2AirPreflow0/0128 / 270Cutflow39 / 8248 / owPlasma Shield Plasma Shield Plasma rk 1312013325323850mmmm/mInitial PierceHeightmmfactor 555.1Pierce e startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma rch-to-Work CuttingVoltageDistanceSpeedVoltsinipmInitial PierceHeightinfactor .30.50.320450.200Pierce DelayTime2000.60.81.00.400Edge w1010HPR260 Auto Gas Instruction -194
OPERATIONMild steelFlow rates – lpm/scfh @ 3/4" settingO2 Plasma / Air Shield260 A Cutting220398220440220433220439O2AirPreflow0/0130 / 275Cutflow42 / 88104 / owPlasma Shield Plasma Shield Plasma 520222528323844505864ArcTorch-to-Work 1701930168514451135895580405290195Initial PierceHeightmmfactor %8.53009.02509.5200Pierce DelayTimeseconds0.30.40.50.60.70.80.91.01.2Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma ch-to-Work 59075655545352215128Initial PierceHeightinfactor %0.3303000.3502500.380200Pierce DelayTimeseconds0.30.40.50.60.70.80.91.01.2Edge .5 5HPR260 Auto Gas Instruction Manual
OPERATIONStainless steelFlow rates – lpm/scfhN2N2 Plasma / N2 Shield45 A Cutting220173220202220304220201Preflow24 / 51Cutflow75 / owPlasma Shield Plasma Shield Plasma ShieldMaterialThicknessmm0.81ArcTorch-to-Work actor %Pierce 801.2N2Initial EnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma cTorch-to-Work ial PierceHeightinfactor %Pierce s152.50.100635025085This process produces a darker cut edge than the 45 A, F5/N2 stainless steel process.HPR260 Auto Gas Instruction Manual4-214
OPERATIONStainless steelFlow rates – lpm/scfhF5 Plasma / N2 Shield45 A Cutting220173220202220304220201F5N2Preflow0/043 / 91Cutflow8 / 1765 / owPlasma Shield Plasma Shield Plasma ShieldMaterialThicknessmmArcTorch-to-Work 11mmfactor %Pierce DelayTimeseconds65700.811.2Initial hSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma ShieldMaterialThicknessinArcTorch-to-Work nfactor %Pierce DelayTimeseconds240.03649Initial 35025085This process produces a shinier cut edge than the 45 A, N2/N2 stainless steel process.HPR260 Auto Gas Instruction Manual
OPERATIONStainless steelFlow rates – lpm/scfhF5 Plasma / N2 Shield80 A Cutting220173220338220304220337F5N2Preflow0/067 / 142Cutflow31 / 6555 / owPlasma Shield Plasma Shield Plasma k CuttingVoltageDistanceSpeedInitial 12253.81203.05604.5factor %Pierce reflowSetCutflowPlasma Shield Plasma Shield Plasma k CuttingVoltageDistanceSpeedInitial 105600.1800.170factor %1/41120.100450.1503/81200.120250.180Pierce SetPreflow1010SetCutflow1010HPR260 Auto Gas Instruction 234
OPERATIONStainless steelFlow rates – lpm/scfhN2N2 Plasma / N2 Shield130 A Cutting220173220176220198220197Preflow97 / 205Cutflow79 / owPlasma Shield Plasma Shield Plasma k CuttingVoltageDistanceSpeedInitial 121623.59007.0151673.8670201764.3305Pierce DelayTimefactor %seconds2000.30.50.8Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma k nitial PierceHeightinfactor %Pierce DelayTimeseconds0.30.2402000.2800.50.8Edge 50250140This process produces a rougher, darker cut edge with more dross, and the cut edges are closer toperpendicular than the 130 A, H35/N2 process.HPR260 Auto Gas Instruction Manual
OPERATIONStainless steelFlow rates – lpm/scfhH35 Plasma / N2 Shield130 A Cutting220173220198220304220197H35N2Preflow0/076 / 160Cutflow26 / 5468 / owPlasma Shield Plasma Shield Plasma ShieldH35N2193275MaterialThicknessArcTorch-to-Work 24162016216525172mmmm/mInitial PierceHeightmmPierce DelayTimefactor %seconds9808205803604.50.37.70.51702600.81.3Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma rk /2158305/81623/4165151172102416200.180Initial PierceHeightinPierce DelayTimefactor %seconds0.30.3101700.50.81.3Edge 130This process produces a smoother, shinier cut edge with less dross, and the cut edges are lessperpendicular than the 130 A, N2/N2 process.HPR260 Auto Gas Instruction Manual4-254
OPERATIONStainless steelFlow rates – lpm/scfhH35 and N2 Plasma / N2 Shield130 A Cutting220173220198220304220197H35N2Preflow0/097 / 205Cutflow13 / 2871 / 150220179220307MetricSelectGasesSetPreflowArc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflowPlasma Shield Plasma Shield Plasma ShieldMixMixGas 1 Gas m18353.0Initial PierceHeightPierceDelayTimemm factor % 2000.30.50.81801.3EnglishSelectGasesSetPreflowArc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflowPlasma Shield Plasma Shield Plasma ShieldMixMixGas 1 Gas 30Initial PierceHeightinfactor % 250130This process produces a smoother, shinier cut edge with less dross, and the cut edges are lessperpendicular than the 130 A, N2/N2 process. Edge color is more silver than the H35/N2 process.HPR260 Auto Gas Instruction Manual
OPERATIONStainless steelFlow rates – lpm/scfhH35 Plasma / N2 Shield200 A Cutting220398220345220344220343H35N2Preflow0/0116 / 245Cutflow30 / 63104 / owPlasma Shield Plasma Shield Plasma rk CuttingVoltageDistanceSpeedInitial 0151737.512007.520177factor %100820Pierce reflowSetCutflowPlasma Shield Plasma Shield Plasma rk 01733/4177Initial PierceHeightipmin0.350650.3005545Pierce DelayTimefactor sesN2N2SetPreflow1010SetCutflow1010HPR260 Auto Gas Instruction -275
OPERATIONStainless steelFlow rates – lpm/scfhN2N2 Plasma / N2 Shield200 A Cutting220398220345220344220343Preflow111 / 235Cutflow137 / owPlasma Shield Plasma Shield Plasma k 0167mmmm/m270024003.81800Initial PierceHeightmmfactor %7.62001000Pierce reflowSetCutflowPlasma Shield Plasma Shield Plasma k 633/4167inipm110900.15065Initial PierceHeightinfactor %0.30045200Pierce mVolts182.50.1006350250140HPR260 Auto Gas Instruction Manual
OPERATIONStainless steelFlow rates – lpm/scfhH35 and N2 Plasma / N2 Shield200 A Cutting220398220345220344220343H35N2Preflow0/0116 / 245Cutflow11 / 24118 / 250220342220307MetricSelectGasesSetPreflowPlasma Shield Plasma Shield Plasma ShieldH35N223Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflow4187MixMixGas 1 Gas 0160010004.65.1Initial PierceHeightPierceDelayTimemm factor % esSetPreflowPlasma Shield Plasma Shield Plasma ShieldH35N223Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflow4187MixMixGas 1 Gas 2414220Initial imefactor % Preflow1010SetCutflow1010HPR260 Auto Gas Instruction -295
OPERATIONStainless steelFlow rates – lpm/scfhH35 Plasma / N2 Shield260 A Cutting220398220407220344220406H35N2Preflow0/0127 / 270Cutflow40 / 84122 / owPlasma Shield Plasma Shield Plasma rk CuttingVoltageDistanceSpeedInitial 270seconds0.310017103850factor %Pierce DelayTime0.40.59.00.60.71206307.51.0Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma rk CuttingVoltageDistanceSpeedInitial /41862018920015102factor %Pierce .0Edge 120HPR260 Auto Gas Instruction Manual
OPERATIONStainless steelFlow rates – lpm/scfhN2 Plasma / Air Shield260 A Cutting220398220407220344220406N2AirPreflow127 / 2700/0Cutflow54 / 114116 / owPlasma Shield Plasma Shield Plasma rk 1573440121612960Initial PierceHeightmmfactor %Pierce 00Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma rk 2006Initial PierceHeightinfactor %Pierce 017920190140.150Edge w1010HPR260 Auto Gas Instruction -314
OPERATIONStainless steelFlow rates – lpm/scfhH35 and N2 Plasma / N2 Shield260 A Cutting220398220407220344220406H35N2Preflow0/0132 / 280Cutflow13 / 27163 / owPlasma Shield Plasma Shield Plasma ShieldMixMixGas 1 Gas 260H35N2124987Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness 179015177165020179251824.0Initial PierceHeightPierceDelayTimemm factor % 95104419539050202270Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma ShieldMixMixGas 1 Gas 260H35N2124987Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness 5/81773/4179650.160Initial PierceHeightinPierceDelayTimefactor % 21-1/2189201-3/418715220210Edge 120HPR260 Auto Gas Instruction Manual
OPERATIONAluminumFlow rates – lpm/scfhAirAir Plasma / Air Shield45 A Cutting220173220202220176220201Preflow45 / 95Cutflow78 / owPlasma Shield Plasma Shield Plasma -Work CuttingVoltageDistanceSpeedmmVoltsmmmm/m2.5Initial PierceHeightmmfactor %Pierce .2150EnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma -Work 0Initial PierceHeightinfactor %0.1501400.070110900.12060Pierce lectGasesN2N2SetPreflow1010SetCutflow1010HPR260 Auto Gas Instruction 335
OPERATIONAluminumFlow rates – lpm/scfhAirAir Plasma / Air Shield130 A Cutting220173220198220176220197Preflow73 / 154Cutflow78 / owPlasma Shield Plasma Shield Plasma ork mm/mmm23705.614653.0Initial 525factor %Pierce DelayTimeseconds0.20.36.02006.60.50.87.01.3Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma ork CuttingVoltageDistanceSpeedin0.110ipm9060Initial PierceHeightPierce DelayTimeinfactor 20450.2402000.5Edge 50250120This process produces a rougher cut edge that is less perpendicular than the 130 A, H35/N2 process.HPR260 Auto Gas Instruction Manual
OPERATIONAluminumFlow rates – lpm/scfhH35 Plasma / N2 Shield130 A Cutting220173220198220304220197H35N2Preflow0/076 / 160Cutflow26 / 5468 / owPlasma Shield Plasma Shield Plasma rk CuttingVoltageDistanceSpeedInitial PierceHeightPierce DelayTimemmVoltsmmmm/mmmfactor 25145515613054.51571760.59405401.3Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma -to-Work CuttingVoltageDistanceSpeedInitial PierceHeightPierce DelayTimeinVoltsinipminfactor 1/25/81563/415711760.180401.320Edge 130This process produces a smoother cut edge that is more perpendicular than the 130 A, Air/Air process.HPR260 Auto Gas Instruction Manual4-354
OPERATIONAluminumFlow rates – lpm/scfhH35 and N2 Plasma / N2 Shield130 A Cutting220173220198220304220197H35N2Preflow0/097 / 205Cutflow13 / 2871 / 150220179220307MetricSelectGasesSetPreflowPlasma Shield Plasma Shield Plasma ShieldH35N219Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflow5175MixMixGas 1 Gas 2273218Initial PierceHeightPierceDelayTimemmVoltsmmmm/mmm factor % eflowPlasma Shield Plasma Shield Plasma ShieldH35N219Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflow5175MixMixGas 1 Gas 2273218Initial 801/21595/81603/416355450.120factor % Ampsmminmm/minipmVolts182.50.1006350250130HPR260 Auto Gas Instruction Manual
OPERATIONAluminumFlow rates – lpm/scfhH35 Plasma / N2 Shield200 A Cutting220398220345220347220346H35N2Preflow0/0113 / 240Cutflow34 / 7290 / owPlasma Shield Plasma Shield Plasma orch-to-Work 038003000159Initial PierceHeightmmfactor %9.01401450Pierce reflowSetCutflowPlasma Shield Plasma Shield Plasma rk /4inipm0.250159Initial PierceHeightinPierce DelayTimefactor ctGasesN2N2SetPreflow1010SetCutflow1010HPR260 Auto Gas Instruction -374
OPERATIONAluminumFlow rates – lpm/scfhN2N2 Plasma / N2 Shield200 A Cutting220398220345220347220346Preflow113 / 240Cutflow135 / owPlasma Shield Plasma Shield Plasma k mm/m475035001586.42350Initial PierceHeightmmfactor %9.01401000Pierce reflowSetCutflowPlasma Shield Plasma Shield Plasma rcTorch-to-Work CuttingVoltageDistanceSpeedVoltsinipmInitial PierceHeightinfactor %2001581200.2501661658050Pierce mm/minipmVolts182.50.1006350250140HPR260 Auto Gas Instruction Manual
OPERATIONAluminumFlow rates – lpm/scfhH35 and N2 Plasma / N2 Shield200 A Cutting220398220345220347220346H35N2Preflow0/0121 / 256Cutflow13 / 27126 / 267220342220307MetricSelectGasesSetPreflowPlasma Shield Plasma Shield Plasma ShieldH35N222Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflow4473MixMixGas 1 Gas 50Initial PierceHeightPierceDelayTimemm factor % PreflowPlasma Shield Plasma Shield Plasma ShieldH35N222Arc Torch-to-Work CuttingMaterialDistanceSpeedThickness VoltageSetCutflow4473MixMixGas 1 Gas 080Initial PierceHeightin0.35050PierceDelayTimefactor % flow1010SetCutflow1010HPR260 Auto Gas Instruction -394
OPERATIONAluminumFlow rates – lpm/scfhH35 Plasma / N2 Shield260 A Cutting220398220407220344220406H35N2Preflow0/0127 / 270Cutflow33 / 70118 / owPlasma Shield Plasma Shield Plasma h-to-Work CuttingVoltageDistanceSpeedVolts170Initial tor %Pierce .01500.60.81510Edge startEnglishSelectGasesSetPreflowSetCutflowPlasma Shield Plasma Shield Plasma ch-to-Work CuttingVoltageDistanceSpeedPierce DelayTimeVoltsinipminfactor l 0140.50.60.8Edge 20HPR260 Auto Gas Instruction Manual
OPERATIONAluminumFlow rates – lpm/scfhN2 Plasma / Air Shield260 A Cutting220398220407220344220406N2AirPreflow125 / 2650/0Cutflow50 / 105113 / owPlasma Shield Plasma Shield Plasma rk mm/m7
200A H35 / N 2 0.105 0.115 0.130 130A H35 / N 2 0.107 0.109 0.114 130A Air / Air 0.082 0.082 0.086 45A Air / Air 0.042 0.043 0.049 Estimated kerf-width compensation - continued 5. OPERATION HPR260 Auto Gas Instruction Manual 4-15 5 Mild steel O 2 Plasma / O 2 Shield 30 A Cutting
