Design And Fabrication Of Automatic Stamping Machine

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International Journal of Scientific & Engineering Research Volume 9, Issue 5, May-2018ISSN 2229-5518204Design and Fabrication Of AutomaticStamping MachineReview PaperApurva Dhoble1, Durgesh Gajare2, Swati Vibhute3, Amol Kadam41Student, Saraswati college of Engineering,India, dhobleapu@gmail.com2Student, Saraswati college of Engineering, India,gajaredurgesh4u@gmail.com3Student, Saraswati college of stant Professor, Saraswati college of Engineering,India,amol.9606@gmail.com machine in minimum cost and profitable output. Also theAbstract: Stamping Machine is one of the principle machines inmachine is simple to maintain and easy to operate. By usingstamping industry & printing industry. It is mainly used as the nameautomatic stamping machine it is easy to print the logo, name,indicates to stamp the logo or any other symbols. stampingsticker on blank paper, metal and leather. Hence to attemptmechanism of paper useful in many kinds of organization likethis needs fabrication of automatic stamping machine isIJSERUniversities, Government offices, Post offices, Banks, Colleges etc.The feed of the paper will be accomplished using a rollermechanism and the stamping will be done by incorporating a simplelink mechanism. By using Geneva mechanism and simple crankneeded. Although paper is the most common material, it isalso frequently done on metals, plastics, cloth and compositematerials. On paper it is usually carried out as a large-scaleindustrial process and is a needful part of stamping.mechanism we can easily simplify the structure.Automation can be defined as the “technology concernedKey words: Stamping, Geneva, Symbols, Roller, ronicandcomputer-based systems to operate and control production”.The various modern stamping machining processes gettingThere are many reasons for automating the process. Thewidely used in the industries are: Pneumatic stampingreason may be to reduce manufacturing lead time, to increasemachine, PLC stamping machine, metal sheet stamping etc.labour productivity or to improve the worker safety, etc.Stamping is process for reproducing text or images using.a master form or templates. The process of stamping wasPRINCIPLE OF OPERATIONmanually. It was a human based operation that consist a lot ofmistakes and inaccuracy. That operation takes a lot of timeThe Automatic Stamping Machine is working with Genevaand human efforts. Development in stamping machine bringsmechanism. The geneva drive is gear mechanism thatthat can print stamp logo on a fixed position on paper. Latertranslate a continuous rotation movement into intermittentdevelopment brings movable arm stamp machine. Bothrotary motion.machines were only for single pages. This machine containsIn Geneva, rotating drive wheel is usually equipped with aerror while working and also consume time. So we are goingpin that reaches into slot shaped groove located in otherto design an automatic stamping machine for multi pageswheel that advances it by one step at a time.booklet as the Bachelor of Mechanical Engineering project.The important vision of this machine is to fabricate theIJSER 2018http://www.ijser.org

International Journal of Scientific & Engineering Research Volume 9, Issue 5, May-2018ISSN 2229-5518205The main component of Automatic Stamping Machine are:for small thickness. The general purpose of the present1.Feed trayinvention, which will be described subsequently in greater2.Framedetails, is to provide a portable automatic pneumatic3.Conveyor beltstamping machine. P. R Dadigamuwa,[7] Automated paper4.Rollersgathering and folding machine mainly consists of paper5.Geneva mechanismgathering, paper feeding, paper folding, and stamping6.Simple crank mechanismmechanisms friction feed method was used to make the paperfeeding mechanism in proposed machine. This automatedmachine is portable and capable of working independentlyLITERATURE SURVEYwithout much human intervention also durable and is less of1)Literature survey on Geneva Mechanism:-disruptions. Rakesh Sehgala,[8], An attempt has been madeD.S. Welkar[1], Automatic and Pad Printing Machining isto achieve the stamping operation by means of a mechanismpresented and analysed. In this stamping machine working onwhich is an inversion of the well known four bar chainprinciple of Microcontroller. Using this machine we canmechanism with stamp, stamp pad and the conveyor belt aseasily print our logo or name on leather, card board, papers,its limits of travel. It aspect that this paper highlights is how aand plastic articles crafts by using pad printing tool.S. M.whole set-up for marking, punching or stamping can be madePimpalgoankar[2], Automatic stamping machine for postto operate with a single drive without the need to use acard to overcome the usage of manual repetitive stampingseparate drive for the conveyor belt. Ekta Tripathi,[9], Awork. In works on the principle of utilizing electric energy tosorting and stamping machine have main task of sortingmechanical energy by Rack & Pinion mechanism for Postletters according to the pin codes. This method is highlyCard. Using this machine for post cards faster work can beefficient in sorting printed letters occupies very little spacedone at post office and efficient work can be performedand is a one-time investment that provides invaluable futurethrough this machine. Mohd Jazirin Bin Shamsul Bahrin [3]returns. Pawan Koppa[10]. The idea behind this project is toProgrammable logic control application for stampingdevelop atomize sequence of stamping using PLC in electrooperation.integratingpneumatic stamping machine. An automatic stampingProgrammable Logic Control (PLC) with Pneumatic Drivenmachine working on the principle of electro-pneumatics andStamping machine. The rubber stamping machine runningPLC was successfully designed and developed. Arun S, Sreesmoothly , fast & produce high quality stamping productRajendra[11]. The press is the punching machine toolusingMr.designed to punch blank of sheet by applying mechanicalRavipothina,[4] This works on automatic Pneumaticforce or pressure. The presses are exclusively intended forstamping machine with help of transformer, Air compressor,mass production and they represent the fastest. By using PLCSolenoid switches & Microcontroller. The general purposeas the controller of the system, good control over the systemof this machine is to provide automatic pneumatic stampingcan be achieved, manufacturing lead time of the system canmachine with low power consumption, and effectivebe reduced. Andrea Dallan[12]. The cutting technologies byperformance. Yusha Patel,[5], It is an Arduino Controlledpunching and stamping will be taken into consideration inPaper Stamping Machine that works on an Arduino controllerthese machining due to their similarities. The structure of thewhich controls feed and stamping mechanism of paper. Onproduction costs and the hourly cost of punching from sheet,this machine different size papers can be stampedpunching from coil and stamping with press and die has beencontinuously & very easy to use and also it has smoothanalysed. Anuroop Athalye[13]. The price of bought outoperation output. Akshay Gundawar,[6]. The idea behind theparts are depends on their cost of manufacturing. If weproject is to create a pneumatic stamping machine at a veryanalyze the scope of cost reduction in bought out parts, then itlow cost. For branding or stamping, logos is needed andcan improve the overall profit of that product. The paper isidentification of product. Create impressions on sheet metalsbased on cost reduction techniques at supplier end for ysequence.IJSER 2018http://www.ijser.org

International Journal of Scientific & Engineering Research Volume 9, Issue 5, May-2018ISSN 2229-5518206overall cost of the final product & also contributes to improveRakesh Prajapati[21]. In this Design and Development ofin value of the product. Sara Victoria Pérez Vértiz[14]. In thisMachine to Perform Stamping and Cutting Operation areprocess external robots are use fro reducing the cost andpresent. In this crank and lever mechanism, sprockets, rollerfeasibility of machine. There are many robots designed forchain mechanism are used. This machine based on paperautomatic production in the stamping sector. None hascutting but it has some demerits like large in size, costly, needreached the needs to satisfy the efficiency of the industry atskilled people to operate and it needs electrical input. R.an affordable cost. A low cost robot which solves the problemSyam Sudhakar Rao[22]. This machining process includeinAngeneva mechanism, punch tool, cam drive and dc motor. TheEnvironmental and Cost Analysis of Stamping Sheet Metalproject carried out by us is used to make punching on paperParts The hydraulic punching press process is use in thisand G. I. Sheet with more prescribed than a conventionalstamping machine. It concluded that electricity required ispunching machine. As conventional punching machine takesless and it is for low to medium size sheets. B.N.more time for Job setting, Marking, Punching operation.Nwankwojike[16]. It includes 4HP single phase electricLabor cost is also more. With this Geneva wheel based automotor, a crank shaft, crank link mechanism with slider,roll punching machine the time taken for all this process canprinting die and tableting blade. This machine which cuts andbe reduced and production time also reduced and productionstamps soap tablets simultaneously, reduced drudgery andrate will be high. Mr. Chetan P. Sable[23]. In this Design andrisks involved. Ganesh B. Jangale[17].Design &fabrication of paper plate making machining. It works onDevelopment of Automatic Stamping & Pad Printinghydraulic press mechanism with use of hydraulic cylinder.Machine. It includes printing & embossingPaper plates can be manufactured at high rate with s ofmaking text and images using a master form or template. wemachine.formulated design calculation for various parts of automaticmechanism use for various machine process. According tostamping and pad printing machine. We developedthe need of the user, the design and the specification of theautomation unit, so that machine can easily be adopted inGeneva mechanism could be changed and the required sizestoday’s automated plant.We develop a machine thatof the wheels could be selected. Lubrication is not necessary.provides work practically with accuracy of production andThe high pressure is achieved in this wheel and the crankperformance. A.K.Mrthy[18]. The cutting force is obtainedreduce the fluctuation of pin, so the best output can befrom screw press with rotary motion of flywheel. The highachieved. Aditya Kathar[25]. In this machining processpressure is achieved in this wheel and the crank reduce thepneumatic control system is used. The general purpose of thefluctuation of pin, so the best output can be achieved. Thispresent invention, which will be described subsequently inproposed machine has less lead time when compared to nowgreater details, is to provide a portable automatic pneumaticexisting mechanical cutters. Mr. ShindeTushar B[19]. In thisstamping machine which has many advantages of the lowprocess Geneva mechanism is used. Rotary indexing‟ forpower consumption and effective performance and manystamping and punching machine to over come said errors inspecified features of the system, which is not anticipated.conventional machines In this, is try to implement „Genevafurther objective of the system is, this is susceptible of a lowwheel machine‟ which gives higher accuracy. Using thiscost of manufacturing with regards to both cost and labor, andattachment, it will be able stamping one by onewhich accordingly is then susceptible of low prices of sale tosimultaneously with certain time delay in between thethe public, so thereby making such stamping machine arestamping and punching operation with small angle of twistvery economically to available to the public.(0) and equipage. Vijay Kumar[20]. The design and analysisof paper cutting machine using Geneva mechanism. It can beused for positive displacement of the mechanism for differentpurposes. The main aim of this machine is to reduce timingfor paper cutting which was success fully done by project.IJSER 2018http://www.ijser.orgS.R.DuraiRaju[24].It includes Geneva

International Journal of Scientific & Engineering Research Volume 9, Issue 5, May-2018ISSN 2229-55189.CONCLUSION:207Ekta Tripathi,Pawan Chaudhary, “Material sorting andstamping machine”, International Journal of Current Trends inAn automatic stamping machine working on mechanicalEngineering & Research (IJCTER), e-ISSN 2455-1392 Volumestructure of Geneva Mechanism and Simple Crank3 Issue 5,. 163 – 169 Scientific Journal Impact Factor :Mechanism was successfully designed. With the help of3.468,May 2011.Geneva Mechanism we get enough time to stamp on desired10. Pawan Koppa , Dr.N.Nagaraja,Amith.V, Sushilendra ,Vyasaraj T,” “Development and Fabrication of Electroposition as well as to feed the paper on desired time. HencePneumatic Automatic Stamping Machine.”, Internationalwe succeed to design a structure which operate in low cost,Journal of Innovative Research in Science, Engineering andlow time consumption, with maximum accuracy. Hence thisTechnology,Vol. 5, Issue 9, September 2012.11. Arun S, Sree Rajendra and Vijayavithal Bongale. “Automaticdesign is purely based on ,mechanical structure.Punching Machine: A Low Cost Approach”,InternationalJournal of Advanced Mechanical Engineering, Volume 4,FUTURE SCOPE:Number 5,ISSN 2250-3234,2012.This design can be used at Government offices, Post offices,12. Andrea Dallan, “Comparison between stamping and punchingmachining.”, LAMIERA, 2012.colleges etc. It can further fabricate with high speed and easy13.manufacturing with different mechatr

The main component of Automatic Stamping Machine are: 1. Feed tray 2. Frame 3. Conveyor belt 4. Rollers 5. Geneva mechanism 6. Simple crank mechanism LITERATURE SURVEY . 1)Literature survey on Geneva Mechanism:- D.S. Welkar[1], Automatic and Pad Printing Machining is presented and analysed. In this stamping machine working on principle of Microcontroller. Using this machine we can