MasterSeal Roof Systems - Master Builders Solutions

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MasterSeal Roof systemsSolutions for all yourroofing needs

2MasterSeal Roof syetemsSolutions for all your roofing needsMaster Builders SolutionsThe Master Builders Solutions brand brings all of it'sexpertise together to create chemical solutions for newconstruction, maintenance, repair and renovation ofstructures. Master Builders Solutionsis built on the experience gained from more than acentury in the construction industry.The know-how and experience of a globalcommunity of construction experts form the coreof Master Builders Solutions. We combine theright elements from our portfolio to solve yourspecific construction challenges. We collaborateacross areas of expertise and regions and drawon the experience gained from countlessconstruction projects worldwide. We leverageglobal Master Builders Solutions technologies,as well as our in-depth knowledge of localbuilding needs, to develop innovations that helpmake you more successful and drivesustainable construction.The comprehensive portfolio under the MasterBuilders Solutions brand encompassesconcrete admixtures, cement additives,chemical solutions for undergroundconstruction, waterproofing solutions, sealants,concrete repair and protection solutions,performance grouts, performance flooringsolutions.Working with some of the major builders andbuilding owners, Master Builders Solutions canprovide individual tailored solutions to meet thewaterproofing needs of the customers. Theresulting range of waterproofing systems reducethe risk of water ingress during installation andrefurbishment as well as giving long livedsystems.

MasterSeal Roof syetemsSolutions for all your roofing needsMasterSeal Roof Systems use proprietarypolyurethane and polyurea hybrid materials tocreate elastomeric durable fully bondedmembrane systems. In use globally for morethan 20 years and constantly improved to meetthe needs of the industry, MasterSeal Roofsystems are at the forefront of roofing solutions.More than 15 million square meters ofMasterSeal roofing has been applied globally inthe last 10 years. Suitable for all climaticconditions faced across Asia from severewinters in Mongolia to the tropics of Singaporeand to the searing heat of the Australianoutback. Liquid applied by both spray and handapplication the systems are seamless and ableto conform to the most intricate of profiles.Systems are available for roof overlays on awide variety of substrates, trafficked podiumsand inverted or covered membrane roofs.Features of MasterSeal Roofing systemsBenefitsFast settingImmediate waterproof protection after 1 minuteSpray appliedFast installation up to 700m2 per daySpray applied / fast settingAble to waterproof vertical surfaces without runningSeamlessNo joints for water to penetrateRange of slip resistancesSuitable for ramps and flat areasSeparate wear coatEngineered separate wear coat to take the turning forcesand protect the membrane from damageSolvent freeLow odor allowing installation on occupied buildingsTrafficableSuitable for car and light truck trafficFully bondedNo place for water to track if puncturedRepairableEasy repair of damaged areas with compatible handapplied materialsOnsite quality checkTest using holiday tester before top coat applicationeliminates need for water ponding test. Thickness andadhesion can also be tested on site giving peace of mind toownerThe MasterSeal Roof systems comprise of mostly three layers - a primer, the elastomericmembrane and the UV resistant top coat. In cases of significant traffic load, an additional wear coatcan be added to become the MasterSeal Traffic systems.3

4MasterSeal Roof syetemsSolutions for all your roofing needsPrimingAs with all building operations, if the preparationof the substrate is poor, then problems will arisein the future. The cleaning and preparation ofthe substrate to which the MasterSeal Roofsystem is applied must leave a sound base forthe application.MasterSeal Roof systems can be applied to avariety of substrates from new reinforcedconcrete to plywood, PVC, colourbond steel,copper, other metals, stone, tiles (glazed andterracotta), brick, polystyrene and concrete thathas had bitumen and other materials applied.The MasterSeal primer range includes primersfor new concrete, tiles, metal, old bitumenmembranes or bitumen contaminated concrete.These have been formulated on both epoxy andpolyurethane bases to ensure that theMasterSeal Roof systems can fully bond to thechosen substrate.Membrane applicationThe MasterSeal Roof systems spray and handapplied elastomeric waterproofing membranesare a real alternative to conventionalwaterproofing methods provided by bituminoussheet membranes and polymer sheetmembranes.These liquid applied non-solvent membranesconform to all irregular surfaces without laps,welds, or seams, forming a seamlessmembrane with no weak points for wateringress.The spray technology of MasterSeal Roofsystems has evolved and now both thetraditional and 1:1 mix ratio materials areavailable. Allowing faster installation oncomplex substrates than hand applied andelimination of changing materials when movingfrom horizontal to vertical application makesthis the choice for larger areas and complexsubstrates. The spray applied membranes set injust 30 seconds to form a solid, impervious,monolithic elastomeric membrane and isunaffected by rain after only one minute. Aswith the hand applied system, it is seamlessand has the unique benefit of conforming to allirregular surfaces removing the need for lapsand pre-formed sections needed with sheetmembranes. This makes detailing work usingMasterSeal Roof membranes up to 20 timesfaster than traditional sheet methods.InsulationMany refurbishments and new builds nowincorporate insulation in the roof build up.MasterSeal Roof systems can accommodateinsulation applied directly to the roof andsubsequently waterproofed or insulation placedover the waterproofing. The MasterSeal Roofmembranes and primers are compatible withpolyurethane foam insulation and the variousgrades of expanded polystyrene (EPS). Specificbuild ups can be created with the designer toachieve the insulation and waterproofingoutcome desired.Top coatingThe final stage of the MasterSeal Roof systemsis the protection of the membrane fromdegradation by UV and weathering which wouldover time reduce the ability of the membrane tocope with the thermal movements of the roof.The top coats job is to protect the membraneand as such it needs to be maintained to ensurethat the membrane can work for many years.The life of the top coat is determined by theenvironmental conditions and the harsher theyare, the more often the top coat needs to bemaintained. The selection of the top coat isrelated to the use of the roof (foot traffic thusrequiring non-skid), the aesthetics required(colour, texture) and additional attributes likesolar reflectivity. The MasterSeal Roof systemsincorporates a range of top coats to providethese attributes. No top coat is generallyrequired if the membrane is to be covered by aroof garden or pavers but the membrane shouldnot be left exposed to the elements forextended periods without a protective top coat.

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6MasterSeal Roof syetemsSolutions for all your roofing needsMasterSeal Roof systemsThere are two MasterSeal Roof systems within which thereare a number of variants in terms of materials used and thetype of membrane used.MasterSeal Roof 3000 Hand applied – applied by notchedsqueegee and roller Flexible – ideal in confined spacesor where access is limited Economic – smaller areas up to250 m2 can be coated moreeconomically and no need forapplication machinery Elastomeric – will stretch andcontract with the movement of roof Not suitable for roof gardens – canbe used for light traffic podiums orbalconies.13212PrimerMasterEmaco P 2525, MasterSealP 2525 or MasterSeal P 1640SandbroadcastOven dried silica sand, size 0.3 0.8mm uniformly applied, not inexcessMembraneMasterSeal 640 bodycoatsolvented moisture curedelastomeric polyurethaneMasterSeal M 200 solventedmoisture cured elastomericpolyurethane3Top coatMasterSeal TC 240, MasterSeal TC225, pigmented, PU, singlecomponent, contains solvent,highly elastic, UV and weatherresistant

MasterSeal Roof syetemsSolutions for all your roofing needs7MasterSeal Roof 3500 Cold applied – no hot works, no firerisk Fast – up to 20 times faster thantraditional roofing methods Economic – faster and less labourintensive detailing work required Seamless detailing – no laps,welds or seams to seal providingsimple effective waterproofing ofdifficult detailing situations Spray or hand application- choicedepends on size and complexity ofthe roof. Optional top coat – if used oninverted roofs or roof garden whereno top coat required.13212PrimerMasterEmaco P 2525 orMasterSeal P 2525SandbroadcastOven dried silica sand, size 0.3 0.8mm uniformly applied, not inexcessMembraneMasterSeal M 800 / 820 pigmented,PU / PUR, 2 component, solventfree, spray appliedMasterSeal M 860 / 860 Thix ,pigmented, PU / PUR, 2component, solvent free, handapplied3Top coatMasterSeal TC 258 / 259 / 225,pigmented, PU, single component,contains solvent, highly elastic, UVand weather resistant

8MasterSeal Roof syetemsSolutions for all your roofing needsMasterSeal Roof 3000 / 3500For new or existing concrete decksThe MasterSeal Roof 3000 / 3500 systems are both suitable for the application to new or well prepared existingconcrete roofs. The choice will depend on size, aggressiveness of the climate and the criticality of the waterproofinginstallation. The priming will be similar and the main difference is that the MasterSeal Roof 3000 uses single packmoisture cured membrane and top coat and is not suitable for constant contact with water such as would be found in aroof garden.Concrete roofs53214Purpose1ConcretesubstrateNew or well prepared concretesubstrate2Screed to fall ifnecessaryScreed to fall if necessary3PrimerSuitable epoxy primer4MembraneSingle pack or two packelastomeric membrane5UV stable topcoatUV stable top coat to protect themembrane.

MasterSeal Roof syetemsSolutions for all your roofing needsMasterSeal Roof 3500For concrete decks with paving, ballast or roof gardenMasterSeal Roof 3500 system is ideal for inverted roof applications. As the membrane is protected and does not rot ordegrade, it will last the 'design life of the roof' as assessed by the British Board of Agreement (BBA).The membrane is fully bonded to the concrete deck ensuring water cannot track under its surface and is lap free. Thesystem requires no falls as the drainage board provides the drainage of water and its straight forward build up reducesinstallation time. If the spray applied systems are used, up to 700 m2 per day may be achieved allowing the insulationand ballasting to be applied earlier in the project creating a watertight structure enabling follow on trades earlier accessto the roof.Typical inverted roofspecification table primer for concretesubstrate3MembraneElastomeric hand or spray appliedmembrane4UV top coat onany exposedareasTop coat only necessary onexposed areas5Drainage layerDrainage board to collect waterand dirt it to drain6Insulation layerExpanded polystyrene insulationboard or polyurethane foaminsulation7Filter fabricGeotextile fabric to stop ballastclogging with dirt8Final finishBallast or paving9Final finishPavers, bricks or tiles10RenderapplicationMetal stop bead10765321Purpose9

10MasterSeal Roof syetemsSolutions for all your roofing needsMasterSeal Roof 3500For roof garden, podiums and paved areasThe utilization of available land especially in cities has seen an increase in the building of underground car parks as partof condominium developments, with the space on top devoted to gardens or other recreation areas or service roads.Office complexes now incorporate open podium areas and often roof gardens to create a more pleasant environmentfor the workers. The MasterSeal Roof systems are suitable for the construction of roof gardens or light traffic podiumsand the MasterSeal Traffic system has systems for roadways that allow direct contact of vehicle and the waterproofingsystem.6Podium deck roofgarden53214Purpose1Concretesubstrate2Screed to fallIf falls to drain are inadequateapply a screed to create them3PrimerSuitable primer for concrete4MembraneElastomeric spray or hand appliedmembrane5Drainage layerGeotextile fabric with drainagelayer to draw away the water6Pavers orgardenPavers on sand bedding or soil ongravel for gardens

MasterSeal Roof syetemsSolutions for all your roofing needs11MasterSeal Roof 3000 / 3500For existing roof membranes renovationMasterSeal Roof 3000 / 3500 is a very cost effective overlay solution for the reinstatement of the waterproofing ofdefective existing roofs currently covered in mastic asphalt, bituminous membranes, polymer membranes, fiber cement,or aged metal roofing and old polyurethane membranes.Each type of roof brings with it a host of waterproofing challenges and only after an inspection and determination of the failuremode can we recommend a renovation method. Master Builders Solutions personnel are trained to understand the variousmodes of failures and the suitability of using a membrane overlaid as a suitable repair solution rather than replacement.In order to treat and prepare each roof for the reinstatement of the waterproofing, Master Builders Solutions has a rangeof primers and preparation coats, which have been specially designed to ensure the membrane bonds well.54Reinstatement overexisting membrane32Purpose1ConcretesubstrateCould be concrete or substrate likemetal, fire cement old membraneetc2Surface toapplymembrane toBitumen mastic, sheet, PVC,painted metal, weatheredpolyurethane membrane.Additional measures may berequired such as mechanicalfixings, partial removal etc3Suitable primerPrimer to adhere to specificsubstrate4NewmembraneNew elastomeric membrane5UV protectivetop coatUV protective layer1

12MasterSeal Roof syetemsSolutions for all your roofing needsQuick guide to yourroofing solutionsPodium deck1Screed to falls2Preparation coat / primer3Waterproof membrane4Drainage layer with geotextile filter5Paved surfacing sharp sand beddingTypical inverted roof specificationSpray applied systemHand applied systemOptionalMasterTop primers and preparation coats asrecommended by Master Builders SolutionsMasterSeal M 800 / 820MasterSeal M 860 / 200Drainage boardBrick pavement green roofSpray applied systemHand applied system1Deck2Preparation coat / primer3Waterproof membrane4UV protective top coat on exposedmembrane5Drainage layer6Insulation7Filter fabricGeotextile8Ballast layerBallast / pavingTypical overlay roof specifications1Deck2Mastic asphalt / bituminousmembrane3Primer4Waterproof membrane5Top coatMasterTop primers and preparation coats asrecommended by Master Builders SolutionsMasterSeal M 800 / 820MasterSeal M 860 / 200Drainage boardExtruded polystyreneSpray applied systemHand applied systemMaster Builders Solutions is able to provide a survey of theexisting roof to assess suitability for refurbishmentPrepare and cleanConsult Master Builders Solutions technical servicesMasterSeal M 800 / 820MasterSeal M 860 / 200MasterSeal TC 248 / 249 / 225

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14MasterSeal Roof syetemsSolutions for all your roofing needsConnecting partnersfor better answersContinuous innovation and tailor-madesolutions ensure customers using MasterBuilders Solutions are more successful. Weoperate across the Asia Pacific region, withmore than 80% of our products producedwithin the region. The corporate culture ofMaster Builders Solutions is focused uponinnovations, customers and safety. MasterBuilders Solutions has been rated among thetop employers in many countries throughout theregion because we ensure workplace safety,support the communities in which we are Podiums Loading docks / garbage collection Pavers Gardens Existing roofsExposed vehicle traffic Exposed foot trafficMasterSeal Roof 3500Roof gardens paving MasterSeal Roof 3000planter boxesNew roofsExposed other materialsExposed concreteRoof gardens pavingplanter boxesExposed other materialsExposed concreteProductselectorlocated, and strive to utilize and produce safeand environmentally appropriate technologies.Master Builders Solutions offers a wide range ofbuilding construction products, concentrating onperformance flooringsolutions, repair and protection solutions,precision grouting solutions and waterproofingsolutions. Our internationally connectedtechnical experts and our local sales forcecombine forces to ensure that solutions aretailored to meet local conditions.

MasterSeal Roof syetemsSolutions for all your roofing needsProject referencesMasterSeal Roof 3000Roof garden on private home, SwitzerlandMasterSeal Roof 3500Maritime Museum, Western AustraliaMasterSeal Roof 3500Brigade condominium, IndiaMasterSeal Roof 3500Grand Lisboa, MacauMasterSeal Roof 3500VivoCity, SingaporeMasterSeal Roof 3500National Mosque Kuala Lumpur, Malaysia15

Master Builders Solutionsfor the Construction IndustryMasterAir Complete solutions for airentrained concreteMasterFiber Comprehensive solutions for fiberreinforced concreteMasterBrace Solutions for concrete strengtheningMasterGlenium Solutions for high performanceconcreteMasterCast Solutions for the manufacturedconcrete product industryMasterInject Solutions for concrete injectionMasterPolyheed Solutions for mid-range concreteMasterPozzolith Solutions for water-reducedconcreteMasterProtect Solutions for concrete protectionMasterRheobuild Solutions for high strength concreteMasterSure Solutions for extraordinary workabilityretentionMasterTop Solutions for industrial andcommercial floorsMaster X-Seed Advanced accelerator solutionsfor concreteMasterCem Solutions for cement manufactureMasterKure Solutions for concrete curingMasterEmacoSolutions for concrete repairMasterLifeSolutions for enhanced durabilityMasterSeal Solutions for waterproofingand sealingMasterFinish Solutions for formwork treatmentand surface improvementMasterMatrix Advanced rheology control forconcreteMasterRoc Solutions for undergroundconstructionMasterFlow Solutions for precision groutingMasterPel Solutions for water tight concreteMasterSet Solutions for set controlContact us:China 86 21 2029 3910For countries not listed, please contact our regional office at:Australia 1300 227 300Singapore 65 6232 4899Telephone: 65 6232 4888India 91 8657906776Japan 81 467 84 icIndonesia 62 21 893 4339Malaysia 60 3 3082 1000 Ucrete Flooring solutions for harshenvironments registered trademark of a MBCC Group member in many countries of the world The data contained in this publication are based on our current knowledge and experience. They do not constitute the agreed contractual quality of the product and, in view of the many factorsthat may affect processing and application of our products, do not relieve processors from carrying out their own investigations and tests. The agreed contractual quality of the product at thetime of transfer of risk is based solely on the data in the specification data sheet. Any descriptions, drawings, photographs, data, proportions, weights, etc. given in this publication may changewithout prior information. It is the responsibility of the recipient of our product to ensure that any proprietary rights and existing laws and legislation are observed (09/2013).

Solutions for all your roofing needs MasterSeal Roof Systems use proprietary polyurethane and polyurea hybrid materials to create elastomeric durable fully bonded membrane systems. In use globally for more than 20 years and constantly improved to meet the needs of the industry, MasterSeal Roof systems are at the forefront of roofing solutions.