L&T Valves Triple-offset Butterfly Valves

Transcription

Triple-offsetButterfly ValvesASME Class 150 to 1500 3” to 100” (80 mm to 2500 mm)API 609

L&T ValvesL&T Valves is a wholly owned subsidiary of Larsen & Toubro. Backedby a heritage of excellence that exceeds five decades, the companymanufactures engineered flow-control solutions for key sectors of theeconomy.Product Range: Gate, Globe & Check Valves Pipeline & Process Ball Valves Triple-offset Butterfly Valves Flanged & Wafer-type Butterfly Valves Double Block and Bleed Plug Valves Customized Solutions including HIPPS Smart and Digital SolutionsThe valves are designed using state-of-the-art 3D design, simulation andanalysis software. Finite Element Analysis (FEA) and Computational FluidDynamics (CFD) are used to fine-tune product performance.The Quality Management System of L&T Valves is certified to comply withISO 9001 and API Spec Q1. The company is licensed to offer productsmonogrammed API 600, API 6D and API 609 as well as valves with CEMarking (Pressure Equipment Directive 97/23/EC) and ATEX certification(Council Directive 94/9/EC). Ball and Butterfly Valves with SIL-3 certification(IEC 61508) are also offered.Valve manufacturing at L&T Valves leverages the best in technology andskill, and all manufacturing operations are guided by international safety,health and environment standards.L&T Valves distribution network spans the globe, partnering key valvedistribution companies in all major industrial centres.2

Triple-offset Butterfly ValvesL&T Valves offers a comprehensive range of Triple-offset Butterfly Valvesin a variety of body styles and materials to address critical processrequirements in diverse industries such as hydrocarbon, power, chemicals &fertiliser, water, etc.The product range covers valves in ASME classes up to 1500, in sizes up to100” (2500 mm), in carbon steel, stainless steel and alloy steels, suitablefor temperatures from -196 C to 538 C. Based on customer requirements,valves in higher pressure classes, larger sizes and other materials are alsooffered.The metal-seated valves conform to API 609 Category B and offer highintegrity bi-directional sealing.L&T Valves offers Fabricated Steel Triple-offsetButterfly Valves for water industry in pressureclasses from PN 6 to PN 25, in sizes up to 100”(2500 mm)Flanged - Short and Long Patterns468 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 42 48 54 64 72 84 100ASME 3Class 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 850 900 950 1000 1050 1200 1350 1600 1800 2100 25001503006009001500 Wafer and Wafer-Lugged468 10 12 14 16 18 20 24ASME 3Class 80 100 150 200 250 300 350 400 450 500 600150300600 3

Standards & MaterialsCompliance StandardsTriple-offset Butterfly Valves are designed in accordance with keyinternational standards. They also meet the requirements of major oil &gas and power industry standards/ customer specifications.StandardAPI 609 (Category B),ASME B16.34ParameterDesignFace-to-faceWafer/ LuggedEndsAPI 609End Flange DimensionsFace-to-faceFlangedEnd Flange DimensionsButt-weldTestingASME B16.5API 609/ ISO 5752 Ser. 13/Ser. 14/ Ser. 8ASME B16.5/ ASME B16.47End-to-endASME B16.10End DimensionsASME B16.25Shell and SeatAPI 598Cryogenic TestBS 6364Fire TestAPI 607/ ISO 10497Pressure - Temperature RatingASME B16.34Materials of ConstructionNo.ComponentsMaterialsWCB/ WCCLCB/ LCCWC6/ WC9BodyA 216 Gr. WCB/ WCCA 352 Gr. LCB/ LCCA 217 Gr. WC6/ WC9A 217 Gr. C52DiscA 216 Gr. WCB/ WCCA 352 Gr. LCB/ LCCA 217 Gr. WC6/ WC9A 217 Gr. C53Laminar Seal4RetainerA 516 Gr. 70SS 316SS 410SS 410/ SS 3165ShaftA 479 Type SS 410/A 564 Type 630A 479 Type S20910/A 564 Type 630A 479 Type SS 410A 479 Type SS 410/A 479 Type S209106Packing7Key8Dowel PinUNS S31803 Graphite/UNS S20910 GraphiteSS 410 Graphite/UNS S20910 GraphiteGraphite - 5 Braided rings / Graphite - 3 moulded and 2 braided rings / PTFESS 410/ 17-4-PHSS 410/ 17-4-PHUNS S20910 /17-4-PHSS 410SS 410/ UNS S20910UNS S20910 /17-4-PHSS 410SS 410/ UNS S209109Bearing10Thrust Plate11Bottom Cover12Bearing Protector13Gasket - DiscSS 316 / 316L with Graphite14Gasket - CoverSS 316 / 316L with Graphite15Gear Unit16BoltingSS 316/ UNS S20910 NitridedSS 316/ UNS S20910 NitridedA 516 Gr. 70SS 316 / A 516 Gr. 70SS 410SS 410/ SS 316GraphiteWorm type (self-locking)A 193 Gr. B7/A 194 Gr. 2HA 320 Gr. L7/A 194 Gr. 7A 193 Gr. B16/A 194 Gr. 7Body seat hard-faced with Stellite 21 or 64C51A 193 Gr. B16/A 194 Gr. 7

C1516621SELOBCNDOPEDA9124Detail ANo.Components13 310 14 11Detail B8Detail C7 5Section DMaterialsCF3/ CF8CF3M/ CF8M4A/ 5A1BodyA 351 Gr. CF3/ CF8A 351 Gr. CF3M/ CF8MA 995 Gr. 4A/ 5A2DiscA 351 Gr. CF3/ CF8A 351 Gr. CF3M/ CF8MA 995 Gr. 4A/ 5A3Laminar SealUNS S31803 Graphite /UNS S20910 Graphite /UNS N06625 GraphiteUNS S31803 Graphite /UNS S20910 Graphite /UNS N06625 GraphiteUNS S31803 Graphite /UNS S32750 Graphite4RetainerSS 316/ 304/ 304LSS 316/ 316LUNS S31803/ UNS S327505ShaftUNS N07718 / 17-4-PH / A 479Type S20910UNS N07718 / 17-4-PH /A 479 Type S20910UNS S32750/ UNS N077186PackingGraphite - 5 Braided rings / Graphite - 3 moulded and 2 braided rings / PTFE7KeyUNS N07718/ 17-4-PH /UNS S20910UNS N07718/ 17-4-PH /UNS S20910UNS S32750/ UNS N077188Dowel PinUNS N07718/ 17-4-PH /UNS S20910UNS N07718/ 17-4-PH /UNS S20910UNS S32750/ UNS N077189Bearing10Thrust PlateSS 316/ SS 316L / UNS S20910/ UNS S32750 Chrome-plated11Bottom Cover12Bearing Seal13Gasket - DiscSS 316 / 316L with GraphiteUNS S32750 with Graphite14Gasket - CoverSS 316 / 316L with GraphiteUNS S32750 with Graphite15Gear Unit16BoltingSS 316/ SS 316L / UNS S20910/ UNS S32750 Chrome-platedSS 304L/ 304/ 316SS 316L/ 316UNS S31803/ UNS S32750Graphite / PTFEWorm type (self-locking)A 193 Gr. B8 /A 194 Gr. 8A 193 Gr. B8M/A 194 Gr. 8MA 193 Gr. B8M/ A 194 Gr. 8M/UNS S32750Body seat hard-faced with Stellite 21 or 65

R&D609-0062L&T VALVES LIMITEDEnathurKancheepuram, Tamil NaduIndiaAPI-609609-0062The scope of this license includes the following: Butterfly Valves - Category BQMS Exclusions: ServicingEffective Date: AUGUST 21, 2018Expiration Date: AUGUST 21, 2019Executive Vice PresidentThe expertise in Butterfly Valves that spans three decades forms the coreof L&T Triple-offset range. The designs for these valves are created in a 3Denvironment using the latest design and analysis software. Finite ElementAnalysis (FEA) and Computational Fluid Dynamics (CFD) are extensivelyused to fine-tune product designs.The valves conform to API 609 Category B and can be offered with the APIMonogram. The valves also meet the requirements of Fugitive Emission(Class A) as per ISO 15848. In addition, Triple-offset Butterfly Valves arecertified Fire Safe as per API 607.In-house Test Facilities: Fire Test Fugitive Emission Test Cryogenic Tests Endurance & Cycle testsThe valves are truly bi-directional and provide reliable performance incritical services. Customer confidence in this product is further enhancedby its SIL-3 (Safety Integrity Level - 3) certification for systematic integrity asper IEC 61508.6

ManufacturingL&T Valves leverages world-class manufacturing infrastructure and systemsto produce Triple-offset Butterfly Valves that set global benchmarks.State-of-the-art manufacturing facilities include: 5-axis Machining Centres Special Purpose CNC Machines Customised Welding MachinesThe quality management systems have been certified to comply with: ISO 9001: 2008 API Spec Q1 CE PED 97/ 23/ ECQuality is built into each and every valve through a meticulouslyimplemented QAP. Established processes control all stages of manufactureto ensure quality consistent with international standards and customerrequirements.Occupational health and safety as well as environmental protection areaccorded prime significance and guide all aspects of manufacturing at theplant.7

Features & BenefitsTriple-offset GeometryIn Triple-offset Butterfly Valves, the shaft is offset from the sealing surfaceand body centreline. Further the sealing cone is rotated away from thebore centreline to create a third offset.The triple-offset geometry ensures that the body and disc come intocontact only at the final shut-off position. This eliminates wear and teardue to interference, reduces operating torque and enhances product life.Sealing ConeBody CentrelineDisc OpenFirst OffsetThird Offset (Angle)Second Offset8Disc Closed

Features & BenefitsAssured Sealing to AtmosphereTriple-offset Butterfly Valves meet the FugitiveEmission Test requirement of ISO 15848. This isachieved by employing high-integrity graphitegland packing and a gasket between bottomcover and body.Anti-blowout ShaftThe shoulder onthe shaft that bearsagainst the gland,and the thrust plateattached to the shaftmake it blowoutproof.Bi-directional bubble-tight sealingTriple-offset Butterfly Valves are torque-seatedvalves where bubble-tight sealing is achievedwhen the laminar seal flexes and generates acompressive force all around the hard-facedbody seat.Replaceable Metal-to-Metal SeatsThe laminar seal of Triple-offset Butterfly Valvesare designed to be replaceable at site. It is alsopossible to renew the integral hard-faced bodyseat of TOBV by re-depositing Stellite.9

SpecialsRemote-operated Shut-off Valves (ROSOV)Triple-offset Butterfly Valve, an inherently fire-safe valve that providesbi-directional bubble-tight sealing, has emerged as the valve of choice foroil movement and storage application worldwide. With this versatile valveat its core, L&T Valves offers Remote-operated Shut-off Valves (ROSOV)that leverages in-house capabilities in valve automation, and system designand integration.A typical ROSOV is a fail-safe system that comprises pneumatic/ electrohydraulic actuator, and solenoid valves, positioners and accessoriesintegrated on a control panel. The product meets the requirements of IEC61508 and IEC 61511 standards and is designed to enhance operationalsafety and efficiency in oil tankages and terminals.Cryogenic ValvesL&T Valves manufactures a range of cryogenic and low temperature Tripleoffset Butterfly Valves that conforms to BS 6364. The austenitic stainlesssteel valves are designed to perform at temperatures as low as -196 C. Thevalves are offered with extended shaft to ensure that cryogenic line fluidsdo not impair the performance of gland packing.Triple-offset Butterfly Valves are available in ASME classes 150 to 600, in avariety of body styles and end-connections.10

SpecialsFabricated Steel Triple-offset Butterfly Valves for WaterL&T Valves, a pioneer in valves for water service, has introduced aninnovation for the water industry - Fabricated Steel Triple-offset ButterflyValves for Water.The valve is available in sizes up to 100” (2500 mm) in pressure classesfrom PN 6 to PN 25 to suit customer requirement. The valves meet therequirements of AWWA C 504, AWWA C 516, EN 593 and ISO 5752standards.The valve body, fabricated from carbon steel plates, has better mechanicaland structural properties compared to cast iron body. Further, the metalseated valve handles line impurities better than soft-seated valves, andprovides reliable sealing for a longer period.Top-entry Triple-offset Butterfly ValvesL&T Top-entry Triple-offset Butterfly Valve range is the specially designedfor applications that require online maintenance. The top cover providesaccess to valve internals for complete renewal of valve trim - withoutremoving the valve from the line, without jeopardising system safety andoperator life.The valve is available in sizes up to 48” (1200 mm), in ASME classes up to900, with long pattern body and butt-weld ends.11

Triple-offset Butterfly Valves - Short PatternAZFZNBCDimensions & WeightsSizeClass 150ZNClass 007002550174522708652350080Face-to-face dimensions for valves in sizes above 48” & intermediate sizes are as per manufacturer’s standardAll dimensions in mm and weights in kg12ZF

10” Class 600Size32” Class 300Class 600ZNClass 900ZFWt.ABCClass 09078084483075047012006654701062440All dimensions in mm and weights in kgClass 600 - Face-to-face dimensions above 24” are manufacturer’s standardClass 900 - Face-to-face dimensions are as per ISO 5752 Ser. 8Class 1500 - Face-to-face dimensions are as per manufacturer’s standard13

Triple-offset Butterfly Valves - Long PatternFace-to-face dimensions of Flanged - Long Pattern valves conform to ASME B16.10 and are the sameas that of comparable API 600 Gate Valves.AZFZNBCDimensions & WeightsSizeClass 150ZNClass 927

L&T Valves offers a comprehensive range of Triple-offset Butterfly Valves in a variety of body styles and materials to address critical process requirements in diverse industries such as hydrocarbon, power, chemicals & fertiliser, water, etc. The product range covers valves in ASME classes up to 1500, in sizes up to 100” (2500 mm), in carbon steel, stainless steel and alloy steels, suitable .