Transcription
ManualAutomatic Outboard Flushing System 1.5Shown: Version 1.5 B with optional remote switch kit and optional inlet hose kit.Reverso Pumps, Inc.www.reversopumps.com contact@reversopumps.com Ph: (954) 522-0882
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Table of ContentsSystem Overview. 4Technical Specifications, Electrical, and Installation. 5Inlet Hose Kit. 6Remote Switch Kit. 7Installation Diagram: 2 Engine Setup. 8Installation Diagram: 3 Engine Setup. 9Installation Diagram: 4 Engine Setup. 10Installation Diagram: 5 Engine Setup. 11Version A Dimensions: 2 Engine Setup. 12Version A Dimensions: 3 Engine Setup. 13Version A Dimensions: 4 Engine Setup. 14Version B Dimensions: 2 Engine Setup. 15Version B Dimensions: 3 Engine Setup. 16Version B Dimensions: 4 Engine Setup. 17Version B Dimensions: 5 Engine Setup. 18Operation and Troubleshooting. 19
System Overview1Power input2A Version A: Delphi connector for optional remote switch2B Version B: Deutsch connector for optional remote switch3Cover4Start button and LED status indicator5Base61/2” hose barb - water inlet73/8” hose barb - water outlet to engine8Inlet hose kit (optional and available in various hose lengths)9Remote switch kit (optional and available in various cable lengths)12A34567892BReverso Pumps, Inc.4www.reversopumps.com contact@reversopumps.com Ph: (954) 522-0882
Technical Specifications, Electrical, and InstallationTechnical SpecificationsVoltageMax. Amp. DrawWater Inlet HoseWater OutletTo EngineDimensions2 Engine SetupDimensions3 Engine SetupDimensions4 Engine SetupDimensions5 Engine Setup12V or 24V3A / 12V1.5A / 24V3/4”3/8” hose barb, or 1/2” hose barb forengines over 300HPA10.5” / 267 mmB10” / 254 mmC4.7” / 119 mmA14.17” / 360 mmB10” / 267 mmC4.7” / 119 mmA17.84” / 453 mmB10” / 267 mmC4.7” / 119 mmA21.5” / 546 mmB10” / 267 mmC4.7” / 119 mm Connection to EnginesHose: Smaller than the required diameter hose isnot recommended. Choose fittings which fit theappropriate hose size. The hose will run from thesystem, through the outboard loom, and to the engine.Locate the flushing port on the engine, split the line,and connect the hose. Or, choose to install a tee.3Basic Features 12 or 24 Volt 2, 3, or 4 Engine setup Start button with LED status indicator Check valve for each engine connection/4” ID1/2” inner diameter hose is requiredfor water inlet./8” ID3/8” inner diameter hose is requiredfor water outlet (to engines).Reinforced hose is recommended./2” IDOn the version designed forengines over 300HP, 1/2” innerdiameter hose is required for wateroutlet (to engines). Reinforcedhose is recommended.3Optional Features Remote Switch Kit with LED status indicator. Available inlengths of 3, 6, 9, 12, 15 and 18 feet Inlet Hose Kit. Available in hose lengths of 1, 2, 3, 6, and9 feetPrimary Inspection Upon delivery inspect the system for any damage thatmay have occurred during shipment. If the unit is damaged upon delivery, contact theshipping company immediately.Mounting Mounting holes: Ø 3/16” Orientation: Any direction ona flat surface of the bulkheador accessories compartment,except upsidedown.Electrical Installation must include protection with 5A fuse orbreaker (provided by installer). ONLY CONNECT BLACK (-) AND RED ( ) WIRESTO SAME RESPECTIVE COLOR. DAMAGE CANReverso Pumps, Inc. OCCUR TO THE SYSTEM IF THE WIRES ARECROSSED.Installation of unit should only be performed byqualified electrician who have thoroughly read andunderstands the installation instructions covered inthis manual and adhere to ABYC requirements.To avoid the risk of harm or injury, make sure thatthe power supply is disconnected. Ensure thatthe power supply is at zero volts with a multimeterbefore making any electrical connections.Be sure that the power source available matchesthe power requirements.1Important: Sealed Water InletIncorporate a sealed cap for the water inlet to blockany backflow. Choose one of the following ways: Install the Inlet Hose Kit which includes a cap onthe hose end already (shown below). If the Inlet Hose Kit is not used, an alternative canbe a bulkhead cap, quick disconnect, or othersealed fitting provided by the installer.Capped fitting on theInlet Hose Kitwww.reversopumps.com contact@reversopumps.com Ph: (954) 522-08825
Inlet Hose KitAvailable in hose lengths of 1, 2, 3, 6, and 9 feetInlet Hose Kit InstallationWhen installing the inlet hose kit, do not turn water inlethose barb. Only turn the collar of the valve to preventdamage to the o-ring seal.Water Inlet hose barbCollar of the valveReverso Pumps, Inc.6www.reversopumps.com contact@reversopumps.com Ph: (954) 522-0882
Remote Switch KitAvailable in wire lengths 3, 6, 9, 12, 15 and 18 feetRemote Switch Kit Version AVersion A is equipped with Delphi connector. Connect remote switch kit.Remote Switch Kit Version BVersion B is equipped with Deutsch connector. Remove dust cover and connect remote switch kit.Reverso Pumps, Inc.www.reversopumps.com contact@reversopumps.com Ph: (954) 522-08827
85FRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .0054DIMENSIONS ARE IN INCHESTOLERANCES:UNLESS OTHERWISE SPECIFIED: COMMENTS:PROPRIETARY AND CONFIDENTIALBlack (Negative)Red (Postive)THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.OutboardEngine 1Flush Port(NOT Included with Unit)OutboardEngine 2Flush PortPower In5 Amp Fuseor Circuit Breaker3DO NOT SCALE DRAWINGFINISHINTERPRET GEOMETRICTOLERANCING PER:MATERIALJCCHECKEDQ.A.MFG APPR.ENG APPR.JCDRAWNNAME26/7/20165/11/2016DATESeparate FreshWater InletFitting on Boat.GardenHoseWEIGHT:1ASHEET 1 OF 4OFS V1.0 Application-0616REVOFS-2-12Install ApplicationDWG. NO.SCALE: 1:6ASIZETITLE:(Optional LongerInlet Hose Kit)1 Foot long InletHose Kit IncludedOptionalRemote Switchand HarnessIf Inlet Hose Kit is not used.Installer must supply a Capor Quick-disconnect on hoserunning from unit to thewater inlet.Installation Diagram: 2 Engine Setup
95FRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .0054DIMENSIONS ARE IN INCHESTOLERANCES:UNLESS OTHERWISE SPECIFIED: COMMENTS:PROPRIETARY AND CONFIDENTIALOutboardEngine 1Flush PortBlack (Negative)Red (Postive)THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.OutboardEngine 2Flush Port(NOT Included with Unit)OutboardEngine 3Flush PortPower In5 Amp Fuseor Circuit Breaker3DO NOT SCALE DRAWINGFINISHINTERPRET GEOMETRICTOLERANCING PER:MATERIALJCCHECKEDQ.A.MFG APPR.ENG APPR.JCDRAWNNAME26/7/20165/11/2016DATESeparate FreshWater InletFitting on Boat.GardenHoseWEIGHT:1ASHEET 2 OF 4OFS V1.0 Application-0616REVOFS-3-12Install ApplicationDWG. NO.SCALE: 1:6ASIZETITLE:(Optional LongerInlet Hose Kit)1 Foot long InletHose Kit IncludedOptionalRemote Switchand HarnessIf Inlet Hose Kit is not used.Installer must supply a Capor Quick-disconnect on hoserunning from unit to thewater inlet.Installation Diagram: 3 Engine Setup
105FRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .0054DIMENSIONS ARE IN INCHESTOLERANCES:UNLESS OTHERWISE SPECIFIED: COMMENTS:PROPRIETARY AND CONFIDENTIALOutboardEngine 2Flush PortBlack (Negative)Red (Postive)THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.OutboardEngine 3Flush Port(NOT Included with Unit)OutboardEngine 4Flush PortPower In5 Amp Fuseor Circuit Breaker3DO NOT SCALE DRAWINGFINISHINTERPRET GEOMETRICTOLERANCING PER:MATERIALOutboardEngine 1Flush PortJCCHECKEDQ.A.MFG APPR.ENG APPR.JCDRAWNNAME26/7/20165/11/2016DATESeparate FreshWater InletFitting on Boat.GardenHoseWEIGHT:1ASHEET 3 OF 4OFS V1.0 Application-0616REVOFS-4-12Install ApplicationDWG. NO.SCALE: 1:6ASIZETITLE:(Optional LongerInlet Hose Kit)1 Foot long InletHose Kit IncludedOptionalRemote Switchand HarnessIf Inlet Hose Kit is not used.Installer must supply a Capor Quick-disconnect on hoserunning from unit to thewater inlet.Installation Diagram: 4 Engine Setup
115FRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .0054DIMENSIONS ARE IN INCHESTOLERANCES:UNLESS OTHERWISE SPECIFIED: COMMENTS:PROPRIETARY AND CONFIDENTIALOutboardEngine 3Flush PortBlack (Negative)Red (Postive)THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.OutboardEngine 4Flush Port(NOT Included with Unit)OutboardEngine 5Flush PortPower In5 Amp Fuseor Circuit Breaker3DO NOT SCALE DRAWINGFINISHINTERPRET GEOMETRICTOLERANCING PER:MATERIALOutboardEngine 2Flush PortJCCHECKEDQ.A.MFG APPR.ENG APPR.JCDRAWNNAMEOutboardEngine 1Flush Port26/7/20165/11/2016DATESeparate FreshWater InletFitting on Boat.GardenHoseWEIGHT:1ASHEET 4 OF 4OFS V1.0 Application-0616REVOFS-5-12Install ApplicationDWG. NO.SCALE: 1:6ASIZETITLE:(Optional LongerInlet Hose Kit)1 Foot long InletHose Kit IncludedOptionalRemote Switchand HarnessIf Inlet Hose Kit is not used.Installer must supply a Capor Quick-disconnect on hoserunning from unit to thewater inlet.Installation Diagram: 5 Engine Setup
1298.83.89Power - 12 VoltWeight - 6 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTECHNICAL SPECIFICATIONS51.82.0425410.0012.7.50Part #: 35-3857-0112.7.50THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND CONFIDENTIAL93.23.67266.710.50DO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED:74.72.9451.82.04OFS V1.0 withV1.5 EBOXCOMMENTS:Q.A.MFG APPR.ENG APPR.CHECKEDDRAWNWater Outlet toeach EnginePower WiresDelphi Connector forRemote SwitchDATE9/10/20151/20/2016NAMEJCJCWEIGHT:ASCALE: 1:8DWG. NO.OFS-2-12-ER-0116SIZESHEET 1 OF 1BREVOutboard Flushing SystemOFS-2-12TITLE:REVERSO PUMPS119.64.71Water InletPush toStartAll Dimensions for Reference OnlySecondary Dimensions in CentimetersVersion A Dimensions: 2 Engine Setup
Power - 12 VoltWeight - 8 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND .1798.83.89TECHNICAL SPECIFICATIONS51.82.0425410.0012.7.50Part #: 35-3858-01DO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED:51.82.04Water Outlet toeach Engine1/20/2016JCJCCHECKEDOFS V1.0 withV1.5 EBOXCOMMENTS:Q.A.MFG APPR.ENG APPR.DATE9/10/2015NAMEDRAWNPower WiresDelphi Connector forRemote SwitchWEIGHT:OFS-3-12-ER-0116DWG. NO.SCALE: 1:8ASIZESHEET 1 OF 1BREVOutboard Flushing SystemOFS-3-12TITLE:REVERSO PUMPS119.64.71Water InletPush toStartAll Dimensions for Reference OnlySecondary Dimensions in CentimetersVersion A Dimensions: 3 Engine Setup13
14Power - 12 VoltWeight - 9 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND CONFIDENTIAL51.82.04Water Outlet toeach EnginePower WiresDO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHES9/10/20151/20/2016JCJCDATEWEIGHT:ASCALE: 1:8DWG. NO.OFS-4-12-ER-0116SIZESHEET 1 OF 1BREVOutboard Flushing SystemOFS-4-12TITLE:REVERSO PUMPS119.64.71Water InletPush to StartAll Dimensions for Reference OnlySecondary Dimensions in CentimetersNAMEOFS V1.0 withV1.5 EBOXCOMMENTS:Q.A.MFG APPR.ENG APPR.CHECKEDDRAWNDelphi Connector forRemote SwitchUNLESS OTHERWISE 53.117.8498.83.89TECHNICAL SPECIFICATIONS51.82.0425410.0012.7.50Part #: 35-3859-01Version A Dimensions: 4 Engine Setup
98.83.89Power - 12 VoltWeight - 6 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTECHNICAL SPECIFICATIONS51.832.0425410.0012.7.50Part #: 35-3857-0112.7.50THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND CONFIDENTIAL93.23.67266.710.50DO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHESUNLESS OTHERWISE EJCJCOFS V1.0 withV1.5 EBOX (REV. B)COMMENTS:Q.A.MFG APPR.ENG APPR.CHECKEDDRAWNWater Outlet toeach EnginePower WiresDeutsch Connector forRemote SwitchWEIGHT:OFS-2-12-ER-0616DWG. NO.SCALE: 1:8ASIZESHEET 1 OF 1CREVOutboard Flushing SystemOFS-2-12TITLE:REVERSO PUMPS119.64.71Water InletPush toStartAll Dimensions for Reference OnlySecondary Dimensions in CentimetersVersion B Dimensions: 2 Engine Setup15
16Power - 12 VoltWeight - 8 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND .1798.83.89TECHNICAL SPECIFICATIONS51.82.0425410.0012.7.50Part #: 35-3858-01DO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED:51.82.04Water Outlet toeach Engine6/6/2016JCJCCHECKEDOFS V1.0 withV1.5 EBOX (REV. B)COMMENTS:Q.A.MFG APPR.ENG APPR.DATE9/10/2015NAMEDRAWNPower WiresDeutsch Connector forRemote SwitchOFS-3-12-ER-0616WEIGHT:SCALE: 1:8DWG. NO.ASIZESHEET 1 OF 1CREVOutboard Flushing SystemOFS-3-12TITLE:REVERSO PUMPS119.64.71Water InletPush toStartAll Dimensions for Reference OnlySecondary Dimensions in CentimetersVersion B Dimensions: 3 Engine Setup
Power - 12 VoltWeight - 9 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND CONFIDENTIAL51.82.04DO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHESUNLESS OTHERWISE /2016NAMEJCJCWEIGHT:OFS-4-12-ER-0616DWG. NO.SCALE: 1:8ASIZESHEET 1 OF 1CREVOutboard Flushing SystemOFS-4-12TITLE:REVERSO PUMPS119.64.71Water InletPush to StartAll Dimensions for Reference OnlySecondary Dimensions in CentimetersOFS V1.0 withV1.5 EBOX (REV. B)COMMENTS:Q.A.MFG APPR.ENG APPR.CHECKEDDRAWNPower WiresDeutsch Connector forRemote SwitchWater Outlet toeach Engine74.82.9412.7.50453.117.8498.83.89TECHNICAL SPECIFICATIONS51.82.0425410.0012.7.50Part #: 35-3859-01Version B Dimensions: 4 Engine Setup17
1893.23.6793.23.6798.83.89Power - 12 VoltWeight - 11 lbs.Port Size - Inlet: 1/2" Hose BarbOutlet: 3/8" Hose BarbTECHNICAL SPECIFICATIONS51.82.0425410.0012.7.50Part #: 35-3860-0112.7.5093.23.67THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFREVERSO PUMPSANY REPRODUCTION IN PART ORAS A WHOLE WITHOUT THE WRITTENPERMISSION OFREVERSO PUMPSIS PROHIBITED.PROPRIETARY AND CONFIDENTIAL546.121.50DO NOT SCALE DRAWINGFRACTIONAL 1/64ANGULAR: MACHBEND 0.2TWO PLACE DECIMAL.01THREE PLACE DECIMAL .005TOLERANCES:DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED:167.86.6051.82.04Water Outlet toeach Engine6/6/2016JCJCCHECKEDOFS V1.0 withV1.5 EBOX (REV. B)COMMENTS:Q.A.MFG APPR.ENG APPR.DATE9/10/2015NAME119.64.71Water InletPush to StartOFS-5-12-ER-0616WEIGHT:SCALE: 1:8DWG. NO.ASIZESHEET 1 OF 1CREVOutboard Flushing SystemOFS-5-12TITLE:REVERSO PUMPSPower WiresDRAWNDeutsch Connector forRemote SwitchAll Dimensions for Reference OnlySecondary Dimensions in CentimetersVersion B Dimensions: 5 Engine Setup
Operation and TroubleshootingOperation1. Connect water hose to unit.2. Make sure water is on and flowing towards the unit. The unit will not work without water pressure.3. To activate:a. Push start button once - 15 minute cycle per solenoid (per engine)1. LED is solid blue during operation2. At 14 minute and 55 seconds, the next solenoid will engage to overlap for 5 seconds.b. Push start button twice - 7.5 minute cycle per solenoid (per engine)1. LED is blinking blue during operation2. At 7 minute and 25 seconds, the next solenoid will engage to overlap for 5 seconds.4. The unit will automatically cycle each engine and shuts off once complete.5. Disconnect water hose.To Stop Operation:1. Stopping in the middle of a cycle will shut down the unit. The system will reset and the cycle will notresume operation from the stopping point.a. If running the 15 minute cycle per solenoid (per engine), then press the button twice to stop.b. If running the 7.5 minute cycle per solenoid (per engine), then press the button once to stop.2. The system can be activated again. Refer to Operation steps to start again at the first engine.Loss of Water PressureThe LED wil turn solid red and the valves will close. If water pressure is restored within 5 minutes, the system will resume operation from the point ofpressure loss. If water pressure is not restored within 5 minutes, the system will reset. Press the start button to beginthe cycles again, starting at the first engine.LED IndicatorSolid or Blinking BlueBlinking RedSolid RedSystem is in operationIf any of the solenoids indicate no current when activated, at the end of acomplete cycle, the LED will blink red depending on which solenoid number.Low or no water pressure and system will not activate until increase in waterpressure.Troubleshooting Ensure all connections have been properly tightened Confirm the correct fittings are installed for hose and unit. Confirm correct voltage is powering the unit. Ensure there is enough water pressure to the system.Version: 7/29/16Reverso Pumps, Inc.www.reversopumps.com contact@reversopumps.com Ph: (954) 522-088219
Version B is equipped with Deutsch connector. Remove dust cover and connect remote switch kit. Version A is equipped with Delphi connector. Connect remote switch k
