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T 44(0)20-8443-3454 F 44(0)20-8443-3969 E info@suncombe.com W www.suncombe.comwww.suncombe.comSuncombe Ltd, Jade House, Lockfield Avenue, Brimsdown, Enfield, Middlesex, EN37JY, United Kingdom
Mobile VesselsUtility PanelsSolution Preparation SkidStatic VesselsMixing VesselsGMP Process SystemsRecovery Cleaning in PlaceBiowaste DecontaminationStatic Cleaning in PlaceContinuous BiowasteDecontaminationMobile Cleaning in PlaceChemical Storage & DistributionPH NeutralisationGMP Pre-fabricated PipeworkUSP Water Storage & DistributionContainerisedProcess SystemBatch BiowasteDecontaminationGMP Parts WashersExternal ChemicalStorage & DistributionHot Water SkidDrum / Pallet WasherIBC Wash BoothHose WasherUltrasonic WasherIBC Wash StationImmersion Washer
PureKleen PartsWasherService CompartmentThe Service Compartment is located to the left or righthand of the washer and incorporates the liquid and/or airhandling equipment. With maintenance access from theside and/or back.PureKleen Washer IntroductionDeveloped over the last 30 years, Suncombe PureKeenParts Washers are available as single door or two doorpass through versions. They are high specification unitsthat employ controllable and recipe variable, highpower, spray washing, providing a contained,validatable wash. Accessed via a robust stainless steelinsulated hinged door with an inflatable seal, thewashing chamber is constructed from 316 stainlesssteel, with radius-corners of sanitary crevice-free fullydrainable construction. The washer provides highenergy impingement washing together with low energyflushing chosen by a simple recipe selection, to washand/or dry Parts and other equipment. Built to a genericdesign, with the ability to custom engineer to suit clientsrequirements, they achieve excellent washing ronmentally friendly, low water and energy usagewash.StandardsBuilt to hygienic and sanitary standards and available tocomply with ASME BPE, GAMP and 21CFR11, thePureKleen Washers are supplied worldwide to theBiotech, Pharmaceutical, Medical, Healthcare, PersonalCare and other critical processing industries. Includingwashing and drying, they incorporate technologies toprovide repeatable patterns to ensure total coverage ofall surfaces.Automation SystemThe Integrated automation is designed to be operatorfriendly and simple to use whilst providing flexibility andoptimisation. Reliable and robust, they have beendeveloped over the last 20 years, they encompass allelements required to provide a controllable, repeatableautomatic system. A range of automation levels areavailable, starting from entry level, through mid levelPLC and HMI versions, to advanced validateablesystems. All levels provide a repeatable automatedcycle.See Automation Datasheet for full detailsLoadingThe PureKleen Parts Washer is supplied with a trolley forto mount the racks allowing loading and unloading awayfrom the washer.Internal Rack LoadedInflatable Door SealTypical Mimic DiagramChemical CompartmentInternal Finish
PureKleen Washer Typical PFDTypical WasherLoadedwith Double RackTypical TrolleyLoadedwith Double RackTypical Washer SprayPattern Model for CustomDesigned RacksPureKleen with FoldDown Door OptionTypical CycleVersatile Recipe Control*Versatile automation system allows you to build your own recipes frompre-commissioned steps in any order. The variables in each step canbe individually configured. The system can either be run as a singlepass, so that the wash liquid goes directly to drain after washing or canbe used in recirculation mode, so that the sump is filled andrecirculates the liquid for a pre-set time.Typical RinsesCold Water FlushSingle Pass or recirculatedHot Water FlushSingle Pass or recirculatedCold Chemical RinseSingle Pass or recirculatedHot Chemical RinseSingle Pass or recirculatedAir purgeStandard programmes are included for short clean, long clean and selfAir Blowclean/descale. Additional programmes can be individually configuredallowing optimisation to ensure repeatability and maximum efficiency.Gravity Drain*See Automation Datasheet for full detailsPre-RinseDeliver cold water as a single passrinseChemical RinseFill sump with hot chemical — recirculateInter-rinse RinseFill sump with cold water — recirculateFinal RinseDeliver cold water as a single passrinseAir purgeRemoves water from pipeworkAir BlowAir pumped into washing chamberGravity DrainSystem DrainTo remove water from pipeworkDrying air pumped into washingSystem Drain
Typical Manufacturing Standards* Sanitary Construction, fully drainable, crevice free.PureKleen Washer Layout316 stainless steel contact parts, 304 non-contactparts, T.I.G. Welding*See Manufacturing Standards Datasheet for full details Typical Equipment* 316 Stainless Steel pipework Large Sanitary Centrifugal Pump Sanitary Valves, manual and air operated Steam heating Calibrated Instruments*See Equipment Standards Datasheet for full detailsLEAN TechnologyAdopting LEAN principles, the washers were developedto minimise utilities and wash times, whilst ensuring thesafety of the operators and the efficiency of theprocessing. Our automated systems are configured nt Effectiveness, Energy Lean and minimisedowntime maintenance.Side ViewPureKleen Washer Chamber DimensionsFront ViewDimensions mmPart #Top ViewTestingAll functions of the equipment would be fully wet and drytested and test results would be documented in the ‘Pre-Factory Acceptance Test’ (FAT) protocol. Followingsuccessful completion of this protocol, the client will beinvited to the FAT test, where all tests can be repeatedor the pre-FAT tests results can be used.Width760760760PureKleen 38987/760PureKleen 39300/860PureKleen 39300/1000Depth760760760Height7608601,000PureKleen Washer DimensionsPart #Dimensions mmWidthDepthHeight AHeight BPureKleen 38987/7601,5008002,200*760PureKleen 39300/8602,0008502,400*860PureKleen 39300/10002,0008502,400*1,000* reduce height by 450mm if no drying section requiredValidation/ DocumentationThe lifecycle approach is adopted (DQ, FDS, HDS,SDS, FAT, SAT, IQ & OQ) with validation being key toevery stage of the development process, includingFactory Acceptance Testing (FAT), SAT andTypical UtilitiesLoadingHeight800mmCommon OptionsDoor 1/2700700850Washing Rack ConfigurationTwo rack loading each with media delivery points to allow washing on one or twolevels. Multiple racks and combinations racks are availableWater60 litres/min @ 1 barSecond DoorWater pre-heaterUSP Water (optional)60 litres/min @ 1 barFold Down Door/sConductivity SensorsAirMinimal use @ 7barAutomatic Door/sValidation Reports Standard racks are available with full width basketsElectricity32 kW 400Vac 3ph n 50hzSteam Heating21CFR11 Compliance Standard single or two level basketsSteam500 kg/hr @ 3 barRinse Aid AdditionDrain Cooler Special racks are available for hoses, parts, filters etc.Drain400 litres/min @ 1 barRibbon PrinterRemote Control Panel Custom racks are available which are individually modelled to holdcustom parts
USP Water (optional) 60 litres/min @ 1 bar Air Minimal use @ 7bar Electricity 32 kW 400Vac 3ph n 50hz Steam 500 kg/hr @ 3 bar Drain 400 litres/min @ 1 bar Washing Rack Configuration Two rack loading each with media delivery points to allow washing on one or two levels. Multiple racks
