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BoothWasher Suncombe Ltd, Jade House, Lockfield Avenue, Brimsdown, Enfield, Middlesex, EN37JY, United KingdomT 44(0)20-8443-3454 F 44(0)20-8443-3969 E info@suncombe.com W www.suncombe.com
Mobile VesselsUtility PanelsSolution Preparation SkidStatic VesselsMixing VesselsGMP Process SystemsRecovery Cleaning in PlaceBiowaste DecontaminationStatic Cleaning in PlaceContinuous BiowasteDecontaminationMobile Cleaning in PlaceChemical Storage & DistributionPH NeutralisationGMP Pre-fabricated PipeworkUSP Water Storage & DistributionContainerisedProcess SystemBatch BiowasteDecontaminationGMP Parts WashersExternal ChemicalStorage & DistributionHot Water SkidDrum / Pallet WasherIBC Wash BoothHose WasherUltrasonic WasherIBC Wash StationImmersion Washer
BoothWasher IntroductionDeveloped over the last 30 years, Suncombe BoothWasher s are multipurpose washers availableas single door or pass through versions, that offer a contained, validatable unit to clean and dry anycombination of components. This range of washers are custom designed and manufactured arounda generic standard, so that they are not actually bespoke products but individually engineered products based around a proven framework design. Used for many different cleaning applications including mobile vessels, fermentation containers, carboys, change parts, kegs, compression toolsfilling and packaging machine parts. Trolleys and racks can be supplied for loading smaller partswith options of inverters and high pressure models.BoothWasher ImagesManufacturing Standards 316 stainless steel product contact parts, 3304 non-contact parts, Hastelloy and Duplex Stainless ASME BPE, 3A, cGMP standards, fully draainable, crevice free. T.I.G. Welding; using an argon gas purge, using a computer controlled enclosed head orbital welding plant, carried out by technicians coded to EN 287, to Suncombe procedures coded to EN ISO15609, tested to EN ISO 15614 Part 1. ASME BPE standard Pipework, fully anneaaled, chemistry to ASTM A-269, manufactured to ASTM A-270, and 3A Standard.InstrumentationHigh quality analytical and process instrumentation.Validation/ DocumentationThe lifecycle approach is adopted (DQ, FDS, HDS, SDS, FAT, SAT,IQ & OQ) with validation being key to every stage of the developmentprocess, including Factory Acceptance Testing (FAT), SAT and Qualification.Trolleys and RacksCustom designed racks and trolleysto mount componentsProcess ValvesCIPSuite 2 to 4 Versatile Recipe ControlBuild your own recipe/operational method from sequences, including: Flush to drain Pre-rinse Chemical make-up Recirculation Cleaning Single Pass Cleaning Final rinse Drain Air Purge Self CIPDetergent EnclosureStorage area fro one or twodetergentsAutomation SystemThe Integrated CIPSuite automation packages are designed to beoperator friendly and simple to use whilst providing flexibility and optimisation. Reliable and robust, they have been developed over the last10 years in co-ordination with clients operations staff, engineers andvalidation staff. They encompass all elements required to provide acontrollable, repeatable automatic system.A range of automation levels are available, starting from low level semi-automated systems, through low and mid level PLC and HMI versions,to advanced SCADA based systems. All levels are designed with thefacilities required to provide a repeatable automated cycle.Level 1000 Basic SystemLevel 3000 Advanced SystemCIPSuite4 Intelligent OptionsThe CIPSuite automation packages have options for: Historical Archiving Trending Web Access 21CFR11 Compliance Server/Client Architecture Networking OPC, SQL, ODBC, OLE-DB Integration Downtime Monitor (for OEE)Three Dimensional Modelling3D Models are provided with all systems to emulate complete cleaningpattern to ensure total external cleaningSanitary PumpIn built Sanitary Centrifugal feed and liquid ring return pumpsASME BPE ComponentsIn built Sanitary Centrifugal feed and liquid ring return pumpsTotally Integrated Automation
BoothWasher IntroductionDeveloped over the last 30 years, Suncombe BoothWasher s are multipurpose washers available as single door or pass through versions, that offer a contained, validatable unit to clean and dry any combinationof components. This range of washers are custom designed and manufactured around a generic standard, sothat they are not actually bespoke products but individually engineered products based around a proven framework design. Used for many different cleaning applications including mobile vessels, fermentation containers,carboys, change parts, kegs, compression tools fillingand packaging machine parts. Trolleys and racks canbe supplied for loading smaller parts with options of inverters and high pressure models.Pit Mounted BoothWasher LayoutControlSuite 1000 to 4000 Versatile Recipe ControlBuild your own recipe/operational method from sequences, including: Flush to drain Pre-rinse Chemical make-up Recirculation Cleaning Single Pass Cleaning Final rinse DrainAir Purge Self CIPSide ViewFront ViewAutomation SystemThe Integrated CIPSuite automation packages are designed to be operator friendly and simple to use whilstproviding flexibility and optimisation. Reliable and robust,Top Viewthey have been developed over the last 10 years in coordination with clients operations staff, engineers and validation staff. They encompass all elements required to provide a controllable, repeatable automatic system. A range ofautomation levels are available,starting from low level semiautomated systems, throughlow and mid level PLC and HMIversions, to advanced SCADAbased systems. All levels aredesigned with the facilitiesrequiredtoprovidearepeatable automated cycle.Level 1000 Basic System Level 3000 Advanced SystemDimensionsPart #BoothWasher 1500BoothWasher 2000BoothWasher 2300BoothWasher 2500BoothWasher 2800BoothWasher 3000Dimensions t NoteDryers can be located on top ofthe BoothWasher and/or selfretracting spraydevices. Bothoptions would increase theheight of the unit.
Lean TechnologyAdopting LEAN principles, all Suncombe products aredeveloped to ensure they minimise utilities and time,whilst ensuring the safety of the operators and the efficiency of the cleaning. Utilising innovative fluid handlingtechniques, they incorporate a combination of traditionaland new technologies to provide an environmentallyfriendly, low water and energy usage washing facilitythat is safe and ergonomic for the operators.BoothWasher LayoutValidation/ DocumentationThe lifecycle approach is adopted (DQ, FDS, HDS,SDS, FAT, SAT, IQ & OQ) with validation being key toevery stage of the development process, including Factory Acceptance Testing (FAT), SAT and Qualification.Trolleys and RacksStandard trolleys and racks for drums, carboys, hosesand other process parts. Customised trolleys and racksto suit any equipment.Side ViewFront ViewOther OptionsSliding doors, internal conveyor system, drop downspray devices, split valve opening mechanisms etc.Top ViewTypical Wash Cycle TimesDimensionsPart #BoothWasher 1500BoothWasher 2000BoothWasher 2300BoothWasher 2500BoothWasher 2800BoothWasher 3000Dimensions m DimensionsDue to the flexibility of ourmanufacturing methodology, weare able to provide the range toclient preferred dimensions.This can be requested to aidingress into a building or due tobuilding constraints.
Trolleys and Racks Standard trolleys and racks for drums, carboys, hoses and other process parts. Customised trolleys and racks to suit any equipment. Other Options Sliding doors, internal conveyor system, drop down spray devices, split valve opening mechanisms etc. BoothWas
