SEAMLESS WELDING FITTINGS - CCTF

Transcription

SEAMLESS WELDING FITTINGSINCHES/METRIC

1. True diameter maintained throughout the smooth bore for unrestricted flow.2. Ends are true and square.3. Bevels and lands accurately machined for good welding.4. Clear identification of size, schedule or nominall wall thickness, material and heat code.5. Full, uniform wall thickness for maximum strength. 2

Seamless Welding FittingsIndex90 ElbowsLong Radius .Page 8Reducing Tees and Reducers,Concentric and Eccentric .Page 1690 Reducing ElbowsLong Radius .Page 9Caps .Page 2090 ElbowsLong Radius, Long Tangent .Page 10Lap JointStub Ends .Page 2190 ElbowsShort Radius .Page 11Saddles.Page 22Laterals.Page 2345 ElbowsLong Radius .Page 12Seamless and Welded Pipe,Dimensions.Page 6Dimensional Tolerancesof Fittings .Page 5180 ReturnsLong RadiusShort Radius.Page 13Material andManufacturing Standards .Page 4Butt Welding Ends,Design and Dimensions .Page 24Straight Teesand Crosses .Page 14, 15 3

Material and Manufacturing StandardsThe manufacture of welding fittings is governed by industry standards established by such associations as 1) the American Societyfor Testing and Materials (ASTM): 2) the American National Standards Institute (ANSI): 3) the Manufacturer’s StandardizationSociety of the Valve and Fittings Industry (MSS): 4) the Pipe Fabrication Institute (PFI): and 5) the Canadian Standards Association(CSA). They cover specifications for materials, methods of manufacture, dimensions and quality control procedures. All CCTFwelding fittings conform to one or more of these standards.ASTM STANDARDSCCTF carbon steel welding fittings are manufactured from seamless steel tubing and furnished in accordance with ASTM Standard A-234,with material specifications in accordance with ASTM A-106, Grade B, for fittings made from pipe; ASTM A-515, Grade 65 or 70, for fittingsmade from plate.CCTF alloy steel welding fittings are furnished in accordance with ASTM standard A-234, with materials specification including A-335, GradeP1, carbon-molybdenum, and Grade P12, P11, P22, P5, P7; P9 chrome molybdenum, for fittings made from pipe.ASTM A-204 Grade B, carbon molybdenum, and ASTM A-387 Grades 12, 11, 22, 5, 7, 9 chrome molybdenum for fittings made from plate.CCTF welding fittings are also available in accordance with ASTM specification A-420 covering low-temperature service, down to -150 F(-101 C).CCTF stainless steel welding fittings are manufactured and available in the following types: 304, 304L, 316, 316L and 347. They arefurnished in accordance with ASTM Standard A-403, with material specifications to ASTM A-312 covering fittings made from pipe, and A-240for fittings made from plate. Refer to CCTF catalogue “Stainless Steel Welding Fittings.ANSI, MSS, ASME and CSA StandardsASME/ANSI and MSS standards govern fitting dimensions and tolerances, ASME/ANSI B16.9 “Wrought Steel Buttwelding Fittings”, si thebasic standard. It covers steel butt-welding fittings sizes NPS 1/2 through NPS 48 (DN 15 through DN 1200).Other ASME/ANSI and MSS standards, written to supplement B16.9, are as follows:ASME/ANSI B16.25:Butt-welding EndsASME/ANSI B16.28:Butt-welding short radius elbows and returnsMSS SP-43:Light-wall stainless steel fittings, NPS 3/4 through NPS 24 (DN 20 through DN 600)MSS SP-75:High Test Wrought Welding FittingsThe following codes andASME/ANSI B31.1:ASME/ANSI B31.3:ASME/ANSI B31.4:ASME/ANSI B31.5:ASME/ANSI B31.8:ANSI/ASME B36.10M:ANSI/ASME B36.19M:CSA Z183:CSA Z184:CAN3-Z245.11-M91:ASME:standards influence the manufacture of welding fittings, where applicable.Power pipingPetroleum refinery pipingLiquid petroleum transportation piping systemRefrigeration pipingGas transmission and distribution piping systemsWelded and seamless wrought steel pipeStainless steel pipeOil pipe line transportation systemsGas pipe line systemsRequirements for wrought steel butt welding fittingsBoiler and pressure vessel codeSPECIAL METALSHigh Test Steel. High test pipe line welding fittings, conforming to CSA Standard CAN3-Z245.11 or MSS SP-75, are available with physicalproperties to match pipe with *42,000, 46,000, 52,000, 60,000, 65,000, and over p.s.i. minimum yield strengths.Other Ferrous Alloys. Fittings are available manufactured from ASTM alloy specifications other than those listed in the “ASTM Standards”above.Non-Ferrous Metals. Fittings of relatively common metals, such as aluminum, nickel, copper, etc., can be readily furnished; production islimited only be availability of raw materials. The same is true of less common metals, such as the various grades of Hastelloy, Inconel,Incoloy, Monel, Alloy-20, rare types of stainless steel and other unusual analyses.*Equals 290, 317, 359, 414, 448 Mpa, respectively.METRIC EQUIVALENTSThe International System (SI) metric equivalent of British units are shown throughout this catalogue.NPS (Nominal Pipe Size) DN, (Nominal Diameter)Operating Pressure Class PN, (Pressure Number)1 inch 25.4 millimetres1 pound, weight 0.4536 kilograms1 psi 0.06895 bars1 psi, stress 0.006895 megapascals (MPa) From the SI designations, Diamètre Nominal and Pression Nominale. 4

*DIMENSIONS & TOLERANCESDIMENSIONAL TOLERANCESAll FittingsOutside1InsideDiameter DiameterCenterNPSat Bevelat EndWallto EndDNO.D.i.D.Thickness A,B,C,M .06 .03 .061/2 - 2 1/2-.033 - 3 1/21005-6125 - 15082001025012 - 18300 - 45020 - 24500 - 60026 - 30650 - 75032 - 48800 - 1200CentertoCenterHBacktoFaceKParallelityof Planesof EndsOverallLengthF,L .25 .25 .03 .06 8 2 4 7 7 1 2 .06 .06 .06 .12 .25 .25 .03 .06 1 1.6 2 4 7 7 1 2 .06 2-1 .09-.06 3-1 .09-.06 .06 .06 .12 .25 .25 .03 .06 2 4 7 7 1 2 .06 .25 .25 .25 .03 .06 2 7 7 7 1 2 .06 .25 .25 .25 .03 .06 2 .16-.12 4-3 .16-.12 4-3 .25-.19 6-5 .25-.19 7-5 .25-.19 7-5 1.6 2 7 7 7 1 2 .09 .25 .38 .25 .06 .09 2 7 10 7 2 2 .09 .25.38 .25 .06 .09 3 7 10 7 2 3 .09 .25 .38 .25 .06 .09 4.8 3 7 10 7 2 3 .19 .12 .38 .19 4.8 3 10 5 .19 .19 .38 .19 4.8 5 10 580 - 904OverallLengthE .12Lap-JointStubEnds andReducers180 Returns 1 1.6 .06 1.6 .06 .12 3.2 .12 3.2 .19Not less than 87 1/2% of nominal thickness15 - 65CapsLap-Joint StubEndsOutsideFilletOutsideDiameter Thickness Radius of Diameterof Lapof LapLapofGtRBarrel 0 .06 0-.03-0-.03 0 2 0-1-0-1 0 .06 0-.03-0-.03 0 2 0-1-0-1 0 .06 0-.03-0-.06 0 2 0-1-0-2 0 .06 0-.03-0-.06 0 2 0-1-0-2 0 .06 0-.03-0-.06 0 2 0-1-0-2 0 .06 0-.06-0-.06 0 2 0-2-0-2 0 .06 0-.06-0-.06 0 2 0-.2-0-2 0 .06 0-.06-0-.06 0 2 0-2-0-2Refer to page 21.90 & 45 ElbowsTeesCrossesLateralsOut-of-round is the sum of absolute values of plus and minus tolerance.1ANGULARITY TOLERANCES, ASME/ANSI B16.9ANGULARITY TOLERANCES Nominal PipeSizeNPSDN1/2 - 415 - 1005-8125 - 20010 - 12250 - 30014 - 16350 - 257Nominal PipeSizeNPSDN18 - 24450 - 60026 - 30650 - 75032 - 34800 - 85044 - 481125 - 013.7520*For design and dimensions of buttwelding ends see page 24.INCHESMILLIMETRES 5

*Dimensions of Seamless and Welded Pipe Standards: ASME/ANSI B36.10mASME/ANSI B36.19mSCH. 5SCH. 10Gas Dist.SCH. 20SCH. 30STDSCH. 40NPSDN1/831/463/8101/2153/4201251 1/4321 1/2402502 1/2653803 2515.88.62515.88.62515.88.62515.88*Wall dimensions shown are nominal 00876.3040.5001028.7.75019.05.75019.05INCHES 6 MILLIMETRES

*Dimensions of Seamless and Welded Pipe Standards: ASME/ANSI B36.10mASME/ANSI B36.19mSCH. 60XSSCH. 80SCH. 100SCH. 120SCH. 140SCH. 8.56XS4.813.375XS122.25 9.53XS5.761.432XS146.33 10.97XS7.813.4067.625.500XS196.45 10.31 193.68 12.70XSXSXS9.750.5009.562XSXS247.65 12.70 242.8711.626 .582 11.750 .500 11.374295.30 14.27 298.45 12.70 288.9012.812 .594 13.000 .500 12.500325.42 15.09 330.20 12.70 317.5014.688 .656 15.000 .500 14.312373.08 16.66 381.00 12.70 363.5216.500 .750 17.000 .500 16.124419.10 19.05 431.80 12.70 409.5518.376 .812 19.000 .500 17.938466.75 20.62 482.60 12.70 455.6320.250 .875 21.000 .500 19.750514.35 22.23 533.40 12.70 501.6522.082 .96923.00.500 21.562560.37 24.61 584.20 12.70 547.6725.000 .500635.00 12.7027.000 .500685.80 12.7029.000 .500736.6 12.7035.000 .500889.00 12.7041.000 .5001041.4 12.7043.000 .5001092.2 12.7045.000 .5001143.0 12.704.000.5001193.8 12.70(1)Not in ASME/ANSI B36.10M, IMETRESWall 7 9.09.896.38222.769.701.100.40027.94 10.161.503.43638.18 11.071.771.55244.98 14.022.300.60058.42 15.24(1)2.728 (1)6.3669.29 16.153.152.67480.06 17.124.063.750103.20 19.054.897.864124.38 21.956.875.875174.63 22.23SCH. 140SCH.140SCH. 120SCH. 1201/2153/4201251 1/4321 1/2402502 1/2653803 02255024600266502870030750369004211004446481200

90 ELBOWLONG RADIUSStandard, Extra Strong,Schedule 160, Double Extra StrongCarbon and ferritic alloy steel,ASTM A-234ASME/ANSI B16.9STANDARD WEIGHTNPSDN1/2153/4201251 1/4321 1/2402502 1/265380(2)3 0225502460026650307503690042 1100OutsideDiameterat 1442.0001067CentretoInsideWallEnd Diameter Thickness (1)1.12.8240.1130.32920.932.870.141.501.0490.

MSS SP-43: Light-wall stainless steel fittings, NPS 3/4 through NPS 24 (DN 20 through DN 600) MSS SP-75: High Test Wrought Welding Fittings The following codes and standards influence the manufacture of welding fittings, where applicable. ASME/ANSI B31.1: Power piping ASME/ANSI B31.3: Petroleum refinery piping ASME/ANSI B31.4: Liquid petroleum transportation piping system ASME/ANSI B31.5 .File Size: 591KBPage Count: 24People also search forseamless welding processseamless vs welded tubingsteel weld fittingsbutt weld pipe fittings catalogseamless pipe vs welded pipe