Refrigeration Applications

Transcription

Refrigeration Applications34

Refrigeration ApplicationsEmerson Climate Technologies offers a wide range of solutionsEspecially when compact equipment, energy efficiency andfor commercial refrigeration applications. With its long-lastingreliability are musts, the scroll technology is the preferred choiceexpertise in semi- hermetic reciprocating compressor technologyfor refrigeration applications. With developments such as vaporas well as in scroll technology, we can meet the requirements forinjection and digital modulation, scroll has become the leadingmost applications - at the small end just like at the large end oftechnology and is widely recognized in the refrigeration market.commercial refrigeration.CoreSense Diagnostics is now also available as an option forCompleted by the various offerings in the segment ofthe new scroll Summit series for medium and low temperaturecondensing units, Emerson Climate Technologies is able to offerapplications.the best solution and performance, whether you are lookingfor applications in foodservice or processing, supermarkets,Whatever the chosen technology and product solution, Emersonhypermarkets, petrol stations or refrigerated warehousing.Climate Technologies’ range meets the specific refrigerationneeds covering the entire spectrum of medium and lowEmerson Climate Technologies’ prime focus for its semi-hermetictemperature applications whether using standard HFCs, lowreciprocating technology is at the large end of commercialGWP or natural refrigerants.refrigeration. Here aspects such as reliability, serviceability andcapacity modulation are of importance and they are perfectlyprovided by Emerson Climate Technologies’ semi-hermeticreciprocating compressors. Innovations like the DiscusTM andStream technologies, digital modulation and CoreSenseTMDiagnostics for advanced protection and preventive maintenancekeep semi-hermetic at the forefront of compressor technology.35

ZB Copeland Scroll Compressor Range for Medium Temperature Refrigerationusing R407A/F/C, R448A/R449A, R404A, R134a, R450A and R513AEmerson Climate Technologies offers ZB compressors with a widedisplacement rage from 5.9 m3/h to 87.5 m3/h. It includes digitalcompressor models that offers continuous capacity modulationtechnology.Copeland Scroll compressors have 3 times less moving parts thanreciprocating compressors and feature a scroll compliance mechanism which makes them particularly robust and reliable undersevere conditions including liquid slugging.They have the advantage of light weight and compactness, making them ideal for the usage in condensing units, compact refrigeration systems or special process units.The Summit Series from 7 to 15 hp is designed to provide seasonal efficiencies 15% higher than traditional semi-hermeticcompressors. These compressors are extremely quiet and can befitted with an external sound shell for an additional 10 dBA soundreduction, which makes them best choice for refrigeration applications in urban and domestic areas.ZB Compressor for Medium Temperature Refrigerationwith and without Sound ShellThe ZB range also features ZB220 (30hp), the largest refrigeration scroll available on the market. These compressors are qualified for R407A/F/C, R448A, R449A, R404A, R134a, R450A andR513A. CoreSense Diagnostics is now available as an option forthe ZB Scroll Summit series (ZB66K5E, ZB76K5E, ZB95K5E andZB114K5E) as well as for Summit Digital ZBD*K5E Series.For more details on Digital models please refer to page 54 in thecatalogue.ZB and ZBD Compressor Line-upDigital ZBDZBDisplacement (m3/h)051015202530354045505560657075Features and BenefitsMaximum Allowable Pressure (PS) Copeland Scroll axial and radial compliance for superiorreliability and efficiencyWide operating envelope with 10 C condensing limit andfast pull-down capabilitiesHigh seasonal efficiencies as scrolls are designed at thecondition where equipment runs most of the timeLight weight and compactness, up to half the weight ofequivalent semi-hermetic compressorsAvailability of optional sound shell on all models providingan additional 10 dBA sound attenuation for silent operationIncludes 12 Digital Scroll compressor models for simple,stepless 10 to 100% capacity modulationOne model for multiple refrigerants R407A/F/C, R448A/R449A, R404A, R134a, R450A and R513A36 80859095ZB15 to ZB45:Low Side PS 21 bar(g) / High Side PS 32 bar(g)ZB50 to ZB220:Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)Digital ZBD:Low Side PS 21 bar(g) / High Side PS 28.8 bar(g)Summit ZBD:Low Side PS 22.6 bar(g) / High Side PS 32 bar (g)100

Operating Envelope R407A70706060Condensing Temperature CCondensing Temperature COperating Envelope 051015-30-25-20Evaporating Temperature C20 C Suction Gas Return10K Superheat-10-520 C Suction Gas ReturnOperating Envelope R450A051015152010K SuperheatOperating Envelope R513A80807070Condensing Temperature CCondensing Temperature C-15Evaporating Temperature rating Temperature C20 C Suction Gas Return10K Superheat1520-25-20-15-10-50510Evaporating Temperature C20 C Suction Gas Return10K SuperheatFor individual model details please refer to Select software.37

ModelsNominal hpDisplacement(m3/h)Rotalock Suction (inch)Rotalock Discharge (inch)Oil Quantity (l)Length/Width/Height (mm)Net Weight (kg)1 Ph*3 Ph**1 Ph*3 Ph**1 Ph*3 Ph**Sound Pressure@1 m - dB(A)***Technical OverviewZB15KCE2.05.91 1 CE2.56.811 CE3.08.611 CE3.510.01 1 CE4.011.411 411.5246/246/42328.650.058.0ZB38KCE5.014.41 1 2KCE5.516.21 1 411.9251/246/43843.0PFJZB45KCE6.017.11 1 1 411 41.8246/250/44239.0TFD14.0101.062.021.41 1 41 1 10.078.0ZB57KCEMotor Version/CodeMaximumOperatingCurrent (A)TFDLocked RotorCurrent (A)10.035.7150.062.0ZB220KCE30.087.52 41 46.3448/392/715ZB66K5E10.025.71 3 41 1 31 411 1 3 41 1 41 41 43.4280/280/55266.2TFD33.5174.072.0ZB Summit Models31* 1ph: 230V/ 50Hz** 3 Ph: 380-420V/ 50Hz*** @ 1m: sound pressure level at 1m distance from the compressor, free field condition38

Capacity DataCondensing Temperature 40 CCooling Capacity (kW)R407AModel-35-30-25ZB15KCEPower Input (kW)R407AEvaporating Temperature ( C)-20-15-10-5Model2.1*2.83.54.2ZB15KCEEvaporating Temperature ( .25.35.3ZB66K5E9.2*12.415.65.5*5.55.75.8ZB Summit 310.5Suction Gas Return 20 C / Subcooling 0K*Suction Superheat 10K** Single Phase onlyPreliminary dataCondensing Temperature 40 CCooling Capacity (kW)R407FModel-35-30-25-20Power Input (kW)R407FEvaporating Temperature ( C)Evaporating Temperature ( 10.7*10.7*10.811.0ZB Summit ModelsSuction Gas Return 20 C / Subcooling 0K*Suction Superheat 10K** Single Phase only39

Capacity DataCondensing Temperature 40 CR448A/R449AModelR448A/R449ACooling Capacity (kW)Evaporating Temperature ( C)-35-30-25-20-15-10-5ModelPower Input (kW)Evaporating Temperature ( 20.420.65.8*5.85.85.8ZB Summit ion Gas Return 20 C / Subcooling 0K*Suction Superheat 10K, Subcooling 0K** Single Phase onlyPreliminary data40

Capacity DataCondensing Temperature 40 CCooling Capacity (kW)R404AModelEvaporating Temperature ( C)-35-30Power Input *5.77.1ZB45KCE6.0ZB48KCE6.9Evaporating Temperature ( 723.428.734.7ZB114K5E11.3*11.311.311.411.4ZB Summit ModelsSuction Gas Return 20 C / Subcooling 0K*Suction Superheat 10K, Subcooling 0K** Single Phase onlyCondensing Temperature 40 CCooling Capacity (kW)R134aModel-35-30-25-20-15-10Power Input (kW)R134aEvaporating Temperature ( C)-5ModelEvaporating Temperature ( 83.8ZB220KCEZB Summit 76.7Suction Gas Return 20 C / Subcooling 0K** Single Phase only41

Capacity DataCondensing Temperature 40 CCooling Capacity (kW)R450AModelEvaporating Temperature ( C)-35-30-25Power Input 8KCEZB57KCE4.0*Evaporating Temperature ( .5ZB Summit 114K5E8.311.114.117.7ZB114K5E5.96.06.26.3Suction Gas Return 20 C / Subcooling 0K*Suction Superheat 10K, Subcooling 0K** Single Phase onlyPreliminary dataCondensing Temperature 40 CCooling Capacity (kW)R513AModel-35-30-25Power Input (kW)R513AEvaporating Temperature ( C)Evaporating Temperature ( .713.9ZB220KCE-35-30-25ZB Summit ModelsZB66K5E6.3ZB76K5EZB95K5EZB114K5ESuction Gas Return 20 C / Subcooling 0K*Suction Superheat 10K, Subcooling 0K** Single Phase onlyPreliminary .010.313.316.921.0ZB114K5E6.97.17.27.2

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ZS*KA Copeland Scroll Compressor Range for Medium TemperatureRefrigeration ApplicationsAs an extension to the existing ZB*KCE scroll range the newCopeland scroll ZS*KA compressor range represents the latest innovation in scroll technology for refrigeration equipment covering a small size displacement range of 4m3/h to 5 m3/h. As withthe other existing scrolls, ZS*KA scrolls also feature a scroll compliance mechanism which makes them particularly robust andreliable under severe conditions including liquid slugging.The ZS*KA models are intended for medium temperature refrigeration type systems and are ideally suited for applications suchas walk-ins, reach-ins, cold rooms, display cases, and milk tankunits. These models are multi-refrigerant capable and featurelow sound and low vibration particularly important in the retailand food service sector and recommended for supermarket, restaurant, convenience store, and milk cooling operations.The ZS*KA range from 1.3hp to 1.8 hp is designed to provide seasonal efficiencies up to 28% higher than the equivalent hermeticreciprocating compressors. These compressors are qualified fortoday’s HFC as well as new low GWP refrigerants and HFO blends.ZS*KA Copeland Scroll Compressor Range forMedium Temperature Refrigeration ApplicationsZS*KA Compressor Line-upZSDisplacement (m3/h)02468Features and BenefitsMaximum Allowable Pressure (PS) ZS09 to ZS13KA:Low Side PS 21.6 bar(g) / High Side PS 31.9 bar(g)Operating Envelope R407A7060Condensing Temperature C Copeland Scroll axial and radial compliance for superiorreliability and efficiencyHigh seasonal efficiencies as scrolls are designed at thecondition where equipment runs most of the timeUp to 15% efficiency advantage over hermetic reciprocatingcompressors at rating conditions, and up to 28%improvement at lower condensing temperaturesAvailability of optional sound shell on all models providingan additional 10 dBA sound attenuation for silent operationWide operating range from -25 C to 10 C covering aminimum condensing limit of 10 CQualified for R407A/F/C, R448A, R449A, R404A, R134a,R450A and R513A aporating Temperature C10K Suction Superheat4420 C Suction Gas Return

Operating Envelope R448A/R449A70706060Condensing Temperature CCondensing Temperature COperating Envelope -30-25-20Evaporating Temperature C10K Suction Superheat20 C Suction Gas Return-10-505101510K Suction Superheat20 C Suction Gas ReturnOperating Envelope R404AOperating Envelope R134a80707060Condensing Temperature CCondensing Temperature C-15Evaporating Temperature g Temperature C20 C Suction Gas Return51015-30-25-20-15-10-5051015Evaporating Temperature C20K Suction Superheat20 C Suction Gas Return45

Technical OverviewOil Quantity (l)1.33.73 41 1.54.43 41 1.85.03 41 20.7246/246/38721.4PFJTFD9.94.054.029.059.0Locked RotorCurrent (A)1 Ph*3 Ph**1 Ph*3 Ph**1 Ph*3 Ph**Sound Pressure@1 m - dB(A)***Rotalock Discharge(inch)ZS09KAENet Weight (kg)Displacement(m3/h)Length/Width/Height (mm)R404ARotalock Suction(inch)Nominal hpMaximumOperatingCurrent (A)Motor Version/Code* 1ph: 230V/ 50Hz** 3 Ph: 380-420V/ 50Hz*** @ 1m: sound pressure level at 1m distance from the compressor, free field conditionCapacity DataCondensing Temperature 40 CCooling Capacity (kW)R407AModelEvaporating Temperature ( C)-35-30-25-20-15Power Input (kW)R407A-10-5ModelEvaporating Temperature ( 11.11.21.2Conditions: Suction Gas Return 20 C / Subcooling 0K*Conditions: Suction Superheat 10K, Subcooling 0KCondensing Temperature 40 CCooling Capacity (kW)R407FModel-35-30-25-20-15Power Input (kW)R407FEvaporating Temperature ( C)-10-5ModelEvaporating Temperature ( 21.21.21.3Conditions: Suction Gas Return 20 C / Subcooling 0K*Conditions: Suction Superheat 10K, Subcooling 0KPreliminary dataCondensing Temperature 40 CR448A/R449AModelR448A/R449ACooling Capacity (kW)Evaporating Temperature ( C)-35-30Power Input (kW)Evaporating Temperature ( ZS13KAE1.1*1.11.11.21.2Conditions: Suction Gas Return 20 C / Subcooling 0K*Conditions: Suction Superheat 10K, Subcooling 0K46-35-30

Capacity DataCondensing Temperature 40 CCooling Capacity (kW)R404AModelEvaporating Temperature ( C)-35-30Power Input porating Temperature ( s: Suction Gas Return 20 C / Subcooling 0K*Conditions: Suction Superheat 10K, Subcooling 0KCondensing Temperature 40 CCooling Capacity (kW)R134aModelEvaporating Temperature ( C)-35-30-25-20-15-10Power Input (kW)R134a-5ModelEvaporating Temperature ( 13KAE1.21.51.92.3ZS13KAE0.70.80.80.8Conditions: Suction Gas Return 20 C / Subcooling 0K47

ZF Copeland Scroll Compressor Range for Low Temperature Refrigerationusing R407A/F, R448A/R449A and R404AEmerson Climate Technologies developed the ZF range to provide the best performance in low temperature. The range has awide application envelope as it can operate from -40 C evaporating temperature to 7 C. They have been optimized in their design to perfectly fit frozen food application requirements. Thanksto their scroll compliance mechanism, these scroll compressorsfeature particularly high tolerance to liquid slugging.The range consists of: The ZF*K4E models that operate with liquid injection inorder to control discharge temperature and increase theoperating envelope. The ZF*KVE models that are optimized for vapor injectionwith use of a sub-cooler. This boosts refrigeration system’scooling capacity and efficiency. The Summit ZF* K5E models that operate both with liquidinjection or vapor injection.ZF Compressor for Low Temperature Refrigerationwith and without Sound ShellThese compressors are qualified for R407A/F, R448A/R449A,R404A and R134a for certain models. For more details on DigitalScroll models please refer to page 54 in the catalogue.CoreSense Diagnostics is now available as an option for the ZFScroll Summit series (ZF34K5E-ZF54K5E) as well as for SummitDigital ZFD41K5E and ZFD54K5E.ZF and ZFD Compressor Line-upDigital ZFDZF with Vapor InjectionZF with Liquid InjectionDisplacement (m3/h)05101520253035Features and BenefitsMaximum Allowable Pressure (PS) Wide operating envelope with 10 C low condensingtemperature to minimize energy consumptionOne model for multiple refrigerantsLight weight and compactness, up to half the weight ofequivalent semi-hermetic compressorOptional Sound Shell allowing 10 dBA sound attenuationZF models with liquid injection- Easy, efficient and reliable injection via DischargeTemperature Control Valve (DTC)ZF models with Enhanced Vapor Injection- Seasonal efficiencies compared to Emerson’s bestsemi-hermetic compressors- Improved system capacity and efficiency by 40% and25% respectively, making them the most efficientcompressors on the market.- Possibility to reduce the equipment and componentsizes by using smaller compressors48 4045ZF06 to ZF18 (K4E/KVE):Low Side PS 21 bar(g) / High Side PS 32 bar(g)ZF25 to ZF54 (K5E):Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)Digital ZFD:Low Side PS 21 bar(g) / High Side PS 28.8 bar(g)50

For Liquid Injection70706060Condensing Temperature CCondensing Temperature COperating Envelope R407A - For Vapor 15-10-505-4510-40-35Evaporating Temperature C20K Suction Superheat-25-20-15-10-50510510Evaporating Temperature C20 C Suction Gas Return Liquid InjectionOperating Envelope R407F - For Vapor Injection10K Suction Superheat20 C Suction Gas Return Liquid Injection20K Superheat Liquid InjectionFor Liquid Injection70706060Condensing Temperature CCondensing Temperature -50510Evaporating Temperature C20K Suction Superheat20K Superheat Liquid Injection-45-40-35-30-25-20-15-10-50Evaporating Temperature C20 C Suction Gas Return Liquid Injection20 C Suction Gas ReturnOperating Envelope R448A/R449A - For Liquid Injection70For individual model details please refer to Select Software.Condensing Temperature ating Temperature C25 C Suction Gas Return Liquid Injection49

3 Ph**Oil Quantity (l)3 Ph**Rotalock Discharge (inch)3 Ph**Rotalock Suction(inch)Locked RotorCurrent (A)Displacement(m3/h)MaximumOperatingCurrent (A)Nominal hpMotor Version/ CodeSound Pressure@1 m - dB(A)***Technical OverviewZF06K4E2.05.91 1 411.3243/245/36925.4TFD5.026.057.0ZF08K4E2.57.311 411.5243/245/39127.2TFD6.032.059.0ZF09K4E2.88.01 1 411.5243/244/39127.0TFD6.040.062.0ZF11K4E3.59.911 411.5243/244/40528.0TFD7.146.063.0ZF13K4E4.011.81 1 dth/Height (mm)NetWeight(kg)Models with Liquid InjectionZF15K4E5.014.51 411.9246/251/44239.0TFD10.064.065.0ZF18K4E6.017.11 1 1 411 31 411 1 3 41 1 82 41 44.1324/294/579112.0TWD28.7198.072.013ZF Summit Models with Liquid InjectionZF25K5E7.521.41 1 41 1 41.9246/257/45239.5TFD16.0102.070.0ZF34K5E9.029.11 3 41 1 31 411 1 3 41 1 43.4280/280/55266.2TFD30.0139.072.0ZF13KVE EVI4.0ZF18KVE EVI6.0ZF24KVE EVIModels with Enhanced Vapor Injection11.711 411.9246/251/44238.0TFD9.064.063.017.11 1 411.9246/251/44239.5TFD13.774.067.07.520.91 3 41 1 44.1316/368/525100.2TWD16.099.070.0ZF33KVE EVI10.528.81 3 41 1 44.1368/319/52593.0TWD21.4127.072.0ZF40KVE EVI12.535.631 411 44.1316/368/53296.2TWD27.0167.072.0ZF48KVE EVI15.042.82 1 41 3 44.1324/294/579112.0TWD30.6198.072.0** 3 Ph: 380-420V/ 50Hz*** @ 1m: sound pressure level at 1m distance from the compressor, free field conditionFor technical and capacity data of ZF28K5E and ZF54K5E please refer to Select software.50

Capacity DataCondensing Temperature 40 CModels with Liquid InjectionCooling Capacity (kW)R407APower Input (kW)R407AEvaporating Temperature ( C)Evaporating Temperature ( els with Enhanced Vapor InjectionZF13KVE EVI3.14.04.96.07.38.710.4ZF13KVE EVI2.32.32.42.52.62.72.7ZF18KVE EVI4.96.07.38.810.813.316.4ZF18KVE 28.79.29.710.210.7ZF Summit Models - with Liquid InjectionZF Summit Models - with Enhanced Vapor InjectionZF25K5E EVI6.17.79.411.413.515.818.2ZF25K5E EVI4.34.44.64.85.05.35.5ZF34K5E EVI8.09.912.114.617.420.724.2ZF34K5E EVI5.35.55.75.96.16.36.4ZF41K5E EVI10.112.615.518.722.125.829.7ZF41K5E EVI6.76.97.27.47.67.88.0ZF49K5E EVI12.115.118.422.326.8ZF49K5E EVI8.08.38.58.89.1Suction Gas Return 20 C / Subcooling 0KPreliminary data51

Capacity DataCondensing Temperature 40 CModels with Liquid InjectionCooling Capacity (kW)R407FPower Input (kW)R407FEvaporating Temperature ( C)Evaporating Temperature ( els with Enhanced Vapor InjectionZF13KVE EVI3.34.35.46.78.19.711.5ZF13KVE EVI2.82.93.03.03.13.23.3ZF18KVE EVI4.96.17.69.311.313.516.0ZF18KVE .69.19.610.210.711.2ZF Summit Models - with Liquid InjectionZF Summit Models - with Enhanced Vapor Injection6.48.09.911.914.216.619.1ZF25K5E EVI4.54.74.95.15.35.55.8ZF34K5E EVI8.310.412.715.418.421.725.4ZF34K5E EVI5.65.86.06.26.46.66.8ZF41K5E EVI10.613.316.319.623.227.131.2ZF41K5E EVI7.07.37.57.78.08.28.4ZF49K5E EVI12.715.819.423.528.1ZF49K5E EVI8.48.79.09.39.5ZF25K5E EVISuction Gas Return 20 C / Subcooling 0K Preliminary dataCondensing Temperature 40 CModels with Liquid InjectionR448A/R449AR448A/R449ACooling Capacity (kW)Evaporating Temperature ( C)Power Input (kW)Evaporating Temperature ( 3KVE EVI3.24.05.06.27.59.010.7ZF13KVE EVI2.52.62.72.82.82.93.0ZF18KVE EVI4.55.77.08.410.112.114.2ZF18KVE 88.08.48.99.410.0Models with Enhanced Vapor InjectionZF Summit Models - with Liquid InjectionZF Summit Models - with Enhanced Vapor InjectionZF25K5E EVI6.27.79.511.413.515.718.1ZF25K5E EVI3.94.24.54.85.15.35.5ZF34K5E EVI8.110.312.815.618.822.226.2ZF34K5E EVI5.66.06.46.87.37.98.5ZF41K5E EVI9.912.615.619.022.827.131.9ZF41K5E EVI6.87.37.88.49.09.710.4ZF49K5E EVI11.914.918.322.226.8ZF49K5E EVI8.48.99.410.010.6Suction Gas Return 20 C / Subcooling 0K Preliminary data52

Capacity DataCondensing Temperature 40 CModels with Liquid InjectionCooling Capacity (kW)R404APower Input (kW)R404AEvaporating Temperature ( C)Evaporating Temperature ( dels with Enhanced Vapor InjectionZF13KVE EVI4.04.96.07.28.510.011.7ZF13KVE EVI2.93.03.13.23.33.43.5ZF18KVE EVI6.17.38.710.412.314.416.9ZF18KVE 38.5ZF24KVE EVI7.28.810.712.7ZF19KVE EVI7.79.411.313.4ZF33KVE EVI9.811.914.417.220.424.028.0ZF24KVE EVI5.15.45.65.8ZF19KVE EVI5.25.45.75.9ZF33KVE EVI6.97.27.47.7ZF40KVE EVI11.915.218.722.426.430.835.6ZF40KVE EVI8.08.89.49.910.310.610.8ZF48KVE EVI14.918.221.725.629.834.639.7ZF48KVE 1.73.84.14.44.64.95.25.5ZF Summit Models - with Liquid 9K5E10.1

displacement rage from 5.9 3m3/ho t 87.5 m/h.ludes It inc digital compressor models that offers continuous capacity modulation technology. Copeland Scroll compressors have 3 times less moving parts than reciprocating compressors and feature a scroll compliance mech-anism which makes them particularly robust and reliable under