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CAPACITOR DISCHARGESTUD WELDING SYSTEMSARE complete stud welding systems which weld CD studs using the CD stud welding process.CONSIST OF the following items:· A CD stud welding Power Supply/Controller· A CD stud welding hand Gun*· A system Power Cable· A system Ground Cable· A gun Extension Cable Set*The gun requires additional accessories depending on the part to be welded and its application.ARE GENERALLY USED FOR WELDING:· Small diameter studs (up to 3/8” diameter:· When base material is thin (28ga. To 18ga.)· When reverse side marking of welded part is not permissible· When reverse side of welded part is painted or laminated· When warpage or excessive heating of the welded part is not permissible· When welding dissimilar metalsSee page 13-2 to help you select the stud welding system to meet your CD stud elt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-11-800-462-9353713-939-8903fax 713-939-9013
CD STUD WELDING SYSTEMSELECTION GUIDECD PINS10 GA.CUPHEADSCDF12 GA.#4, #6,#8, #101/45/163/8#4, #6,#8, #101/4CDSF5/163/8CDNF(all)Please submit your request along with sample parts to Sunbelt Stud Welding, Inc. forFeasibility testing and recommendations.NOTE: This chart is only a quick-reference guide, and the stud size ranges shown are general. Withspecial modifications, or set-ups, these systems may exceed the limits shown for certain applications.Full capabilityLimited and requires spring.Recommended Lift GunLimitedwww.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-21-800-462-9353713-939-8903fax 713-939-9013CD-512CD-312CD-212PCD-212MS & SSAL 1100MS & SSAL 1100MS & SSMS & SSAL1100,5000AL 6061MS & SSAL1100,5000AL6061MS & SSALMS & SSALMS & SSAL 1100,5000AL 6061MS & SSAL 1100,5000AL 6061MS & SSALMS & SSALCD 132012 GA.CD 880AND INTHISMATERIALCD 660WITHTHISDIAMETERCD 440WHENYOUREQUIRETHIS CDSTUD/PINTHESE SYSTEMS CAN MEET YOURREQUIREMENTSSUNBELTPRO-WELD
CD WELDERS: CD 440DESCRIPTION/FEATURES The SUNBELT 440 is a compact stud welding unit for capacitor discharge stud welding Welding materials: steel (unalloyed and alloyed), aluminum, brass, weldable special alloys Highest operational reliability and simple handling Excellent welding quality, high power - on time Quick welding sequences through short charging times Digital display of charging voltage All important functions indicated by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Charging voltage not influenced by supply voltage variations Optimal safety during welding through integrated safety switching Light and handy, especially suitable for mobile use Compact construction, low weight Robust, powder coated metal housing Powder coated front-plate with screen print (scratch and abrasion-resistant), ensures longtimereadability of all labelingSPECIFICATIONSDimensions: 8 ”W x 10.5”H x 16”LWelding Time: 1 to 3 msec.Weight: 22 lb.Stud Range: 14GA to 1/4”Capacitance Charge: 44,000 mfdWeld Rate: up to 25 Studs per minuteCharging Voltage: 60-200 V (adjustable)Input Power: 230/115 V, 50/60 Hz, 10 ATPART LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System CompleteB-S1196Gun Only (PKM-1B)B-90-10-2115Power Unit OnlyB-90-30-2037Ground CableB-90-50-2011www.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-31-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD 660DESCRIPTION/FEATURES The SUNBELT CD 660 is a compact stud welding unit for capacitor discharge stud welding Welding materials: steel (unalloyed and alloyed), aluminum, brass, weldable special alloys Highest operational reliability and simple handling Excellent welding quality, high power - on time Quick welding sequences through short charging times Digital display of charging voltage All important functions indicated by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Charging voltage not influenced by supply voltage variations Optimal safety during welding through integrated safety switching Light and handy, especially suitable for mobile use Compact construction, low weight Robust, powder coated metal housing Powder coated front-plate with screen print (scratch and abrasion-resistant), ensures longtimereadability of all labelingSPECIFICATIONSDimensions: 8 ”W x 10.5”H x 16”LWelding Time: 1 to 3 msec.Weight: 24 lb.Stud Range: 14GA to 5/16”Capacitance Charge: 66,000 mfdWeld Rate: up to 25 Studs per minuteCharging Voltage: 60-200 V (adjustable)Input Power: 230/115 V, 50/60 Hz, 10 ATPART LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System CompleteB-S2013Gun Only (PKM-1B)B-90-10-2115Power Unit OnlyB-90-30-2035Ground CableB-90-50-2011www.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-41-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD 880DESCRIPTION/FEATURES The SUNBELT CD 880 is a high performance stud welding unit for capacitor discharge stud welding Welding materials: steel (unalloyed and alloyed) aluminum, brass, weldable special alloys Highest operational reliability and simple handling; excellent welding quality, high power – on time Quick welding sequences through short charging times Ideally suitable for difficult welding tasks Optional with automatic module to control an automatic stud feeding system and automatic weldinggun or head (automatic module can be retrofitted) Digital display of charging voltage All important functions indicated by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board (standard: 1 charging board, optional: 2 charging boards) Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Optimal safety during welding through integrated safety switching Robust, powder-coated metal housing and powder-coated front plate with screen print (scratch &abrasion resistant) ensures longtime readability of all labelingSPECIFICATIONSDimensions: 11”W x 10”H x 18.5”LWelding Time: 1 to 3 msec.Weight: 42 lb.Stud Range: 14GA to 3/8”Capacitance Charge: 88,000 mfdWeld Rate: up to 40 Studs per minuteCharging Voltage: 60-200 V (adjustable)Input Power: 230/115 V, 50/60 Hz ( 10%)PART LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System CompleteB-S2007Gun Only (PKM-1B)B-90-10-2115Power Unit OnlyB-90-30-3120Ground CableB-90-50-2011www.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-51-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD 1320DESCRIPTION/FEATURES The SUNBELT CD1320 is a compact stud welding unit for capacitor discharge stud welding Welding materials: steel (unalloyed and alloyed), aluminum, brass, weldable special alloys Highest operational reliability and simple handling Excellent welding quality, high power - on time Quick welding sequences through short charging times Ideally suitable for difficult stud welding tasks Optional with automatic module to control an automatic stud feeding system and an automaticwelding gun or an automatic welding head (automatic module can be retrofitted) Digital display of charging voltage All important functions are indicated and controlled by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board (standard: 1 charging board, optional: 2 charging boards) Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Charging voltage not influenced by supply voltage variations Optimal safety during welding through integrated safety switching Robust, powder-coated metal housing and powder-coated front plate with screen print (scratch &abrasion resistant) ensures longtime readability of all labelingSPECIFICATIONSDimensions: 11”W x 10.5”H x 18.5”LWelding Time: 1 to 3 msec.Weight: 46 lb.Stud Range: 14GA to 3/8”Capacitance Charge: 132,000 mfdWeld Rate: up to 40 Studs per minuteCharging Voltage: 60-200 V (adjustable)Input Power: 115/230 V, 50/60 Hz ( 10%)PART LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System CompleteB-S2014Gun Only (PKM-1B)B-90-10-2115Power Unit OnlyB-90-30-3229Ground CableB-90-50-2011www.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-61-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD-212DESCRIPTION· The CD-212 is a state-of the-art solid state capacitor discharge stud/pin welder. Itslightweight design increases portability but with the power to weld 1/4” diameter flangedstuds.· The extremely short weld time of capacitor discharge process allows studs to be welded tomaterial as thin as .015 without burn-through.· The unit is capable of welding mild steel, stainless and aluminum studs.SPECIFICATIONSDimensions: 8-1/2”H x 9”W x 11-3/4”DMode: Contact – Gap (optional)Weight: 26 lb.Stud Range: 14 Ga. – 1/4”Capacitance Charge: 66,000 mfdWeld Rate: 12 Studs per minuteRange: 45-200 VDCInput Power: 110 VAC, 60 Hz, 20 AMPSPARTS LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System Complete100-0112Gun Only300-0200Power Unit Only200-0015Ground Cable125-0101FEATURES· Designed and built in the U.S.A.· Safety Fault Shut Down· Light Weight· Recessed Control Panel· Circuit Breaker Protectionwww.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-71-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD-212PDESCRIPTION· The CD-212P is a state-of the-art solid state capacitor discharge stud/pin welder. Itslightweight design increases portability but with the power to weld 1/4” diameter flangedstuds.· The extremely short weld time of capacitor discharge process allows studs to be welded tomaterial as thin as .015 without burn-through.· The unit is capable of welding mild steel, stainless, aluminum studs, and cuphead pins.SPECIFICATIONSDimensions: 8-1/2”H x 9”W x 11-3/4”DMode: ContactWeight: 26 lb.Stud Range: 14 Ga. – 1/4”Capacitance Charge: 66,000 mfdWeld Rate: 12 Studs per minuteRange: 45-195 VDCInput Power: 110 VAC, 60 Hz, 20 AMPSPARTS LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System Complete100-0117Gun Only300-0100Power Unit Only200-0025Ground Cable125-0100FEATURES· Designed and built in the USA· Safety Fault Shut Down· Light Weight· Recessed Control Panel· Circuit Breaker Protectionwww.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-81-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD-312DESCRIPTION· The CD-312 is a state-of the-art solid state capacitor discharge stud/pin welder. Its ruggeddesign and user friendly controls make it simple to set up and use.· The extremely short weld time of capacitor discharge process allows studs to be welded tomaterial as thin as .015 without burn-through.· The unit is capable of welding mild steel, stainless, and aluminum studs.SPECIFICATIONSDimensions: 8-1/2”H x 10”W x 16-1/2”DMode: Contact – Gap (optional)Weight: 48 lb.Stud Range: #2-5/16”Capacitance Charge: 84,000 mfdWeld Rate: 24 Studs per minuteRange: 45-185 VDCInput Power: 110 VAC, 20 AMPSPARTS LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System Complete100-0108Gun Only300-0200Power Unit Only200-0012Ground Cable125-0101FEATURES· Designed and built in the USA· Safety Fault Shut Down· L.E.D. Panel Meter· Recessed Control Panel· Diagnostic L.E.D.’swww.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-91-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD-512DESCRIPTION· The CD-512 is a state-of the-art solid state capacitor discharge stud welder. Its ruggeddesign and user friendly controls make it simple to set up and use.· The extremely short weld time of the capacitor discharge process allows studs to be weldedto material as thin as .015 without burn-through.· The unit is capable of welding mild steel, stainless, and aluminum studs.SPECIFICATIONSDimensions: 8-1/2”H x 13-1/4”W x 20”DMode: Contact – Gap (optional)Weight: 64 lb.Stud Range: #2-3/8”Capacitance Charge: 84,000 –168,000 mfdWeld Rate: 24 Studs per minuteCharge Range: 45-185 VDCInput Power: 110 VAC, 20 AMPSPARTS LISTDESCRIPTIONPART NO.DESCRIPTIONPART NO.System Complete100-0110Gun Only300-0200Power Unit Only200-0013Ground Cable125-0101FEATURES· Designed and built in the USA· Safety Fault Shut Down· L.E.D. Panel Meter· Recessed Control Panel· Diagnostic L.E.D.’swww.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-101-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD TABLE TOPSPECIFICATIONSTable Size:Weight:22”W x 18” Deep x 24” H (Max. Ext.)115 lbs.CONSTRUCTIONTable Top:Base:Cast Aluminum16 Ga. Steel PaintedFront Panel Controls:Additional Controls:Two palm type weld buttons, AdjustableTime delay before weld (no delay in gap mode)pneumatic controls for weld pressure.Welding Material:Welding Diameters:Mild steel, stainless, aluminum, copper, brassDependent on power supply/controller used forwelding.Weld Mode: Contact/GapPolarity: Straight or reverseRequirements:Air Requirements:120 Volt AC 50/60 Hz, 10 Amp80 PSI, filtered and dry airwww.sunbeltstudwelding.comSunbelt Stud Welding, Inc.6381 Windfern RoadHouston, Texas 77040-491513-111-800-462-9353713-939-8903fax 713-939-9013
CD WELDERS: CD-1000DESCRIPTION/FEATURESThe CD1000 is a cost effective standard stud welding unit. It is suitable for tip ignition withcontact (CD studs and cuphead pins). The CD1000 is compact with a strong metal housingto withstand rough conditions. It is specially desig
Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road 713-939-8903 Houston, Texas 77040-4915 fax 713-939-9013 CD WELDERS: CD-212P DESCRIPTION The CD-212P is a state-of the-art solid state capacitor discharge stud/pin welder. Its lightweight design increases portability but with the power to weld 1/4” diameter flanged studs. The extremely short weld time of capacitor discharge .
