Tranquility 16 COMPACT (TC) Series

Transcription

Tranquility 16COMPACT (TC) SeriesTable of ContentsMODELS TCH/V 006 - 6060 HZ - HFC-410AINSTALLATION, OPERATION& MAINTENANCE97B0075N07Revised: March 23, 2017Model Nomenclature - General OverviewGeneral InformationUnit Physical DataHorizontal InstallationField Conversion of Air DischargeHorizontal InstallationVertical InstallationPiping InstallationWater-Loop Heat Pump ApplicationsGround-Loop Heat Pump ApplicationsGround-Water Heat Pump ApplicationsWater Quality StandardsTCH with WSE Dimensional DataTCV with WSE Dimensional DataElectrical - Line VoltageElectrical - High Static BlowerElectrical - ECMElectrical - Line VoltageElectrical - Power & Low Voltage WiringElectrical - Low Voltage WiringElectrical - Thermostat WiringTC Blower Performance DataTC Blower Performance Data (ECM Motor)ECM ControlWiring Diagram MatrixCXM ControlsDXM ControlsSafety Features - CXM and DXM ControlsUnit Starting and Operating ConditionsPiping System Cleaning and FlushingTC with Waterside Economizer OptionUnit and System CheckoutUnit Start-Up ProcedureUnit Operating ConditionsPreventive MaintenanceFunctional TroubleshootingPerformance TroubleshootingStart-Up Log SheetFunctional TroubleshootingWarranty (U.S. & Canada)Warranty (International)Revision 353738404243444647495455565758596062

CLIMATEMASTER WATER-SOURCE HEAT PUMPSTranquility Compact (TC) SeriesR e v. : M a r c h 2 3 , 2 0 1 7This Page Intentionally Left Blank2C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s

THE SMART SOLUTION FOR ENERGY EFFICIENCYTranquility Compact (TC) SeriesR e v. : M a r c h 2 3 , 2 0 1 7Model Nomenclature - General Overview1 234 5 6789101112131415TCH036AGC30ALBSMODEL TYPES STANDARDSUPPLY AIR OPTIONSTC TRANQUILITY COMPACT R410AOption Supply HPSCTop*VTCVPSC Hi StaticPSC Hi Static*YTCHBackPSC Hi ght*WTCH* N/A for sizes 006, 009, 012, 041CONFIGURATIONH HORIZONTALV VERTICALUNIT SIZE006 - E,G009 - E,G012 - E,G,015 - E,G018 - E,G024 - E,F,G,H030 - E,FG,H036 - E,FG,H041 - F,G,H,N (TCV ONLY)042 - F,G,H,N048 - F,G,H,N060 - F,G,H,NRETURN AIR OPTIONSL LEFT RETURNR RIGHT RETURNF FRONT RETURN and VERTICAL 009 - 030 AND 041 ONLYV LEFT RETURN S.S. DRAIN PANW RIGHT RETURN S.S. DRAIN PANZ FRONT RETURN S.S. DRAIN PAN and VERTICAL 009-030 AND 041 ONLYHEAT EXCHANGER OPTIONSCOPPERCUPRO-NICKELOPTION WATER COILWATER COILAYESNOCJYESNON1YESNO23YESNO4REVISION LEVELA CURRENT REVISION FOR ALL SIZESVOLTAGEG 208/230/60/1E 265/60/1H 208/230/60/3F 460/60/3N 575/60/3CONTROLSC CXMD DXML CXM w/LONM DXM w/LONN CXM w/MPCP DXM w/MPCTIN PLATEDAIR COILYESNOYESNOYESE-COATEDECON COILN/AN/AN/AN/AYESNOYESNONOYESNOWATER SIDEECONOMIZERNOYESFUTURE USE0 NONECABINET INSULATIONOPTION RANGE1AJK2CLM3ENP4GRSULTRAQUIETNOYESNOYES1” FILTER 2” FILTER 1” FILTER 2” ONOYESNONOYESYESNONONote: Above model nomenclature is a general reference. Consult individual engineering guides for detailed information.c l i m a t e m a s t e r. c o m3

CLIMATEMASTER WATER-SOURCE HEAT PUMPSTranquility Compact (TC) SeriesR e v. : M a r c h 2 3 , 2 0 1 7General InformationSafetyWarnings, cautions, and notices appear throughout thismanual. Read these items carefully before attempting anyinstallation, service, or troubleshooting of the equipment.DANGER: Indicates an immediate hazardous situation,which if not avoided will result in death or serious injury.DANGER labels on unit access panels must be observed.WARNING: Indicates a potentially hazardous situation,which if not avoided could result in death or serious injury.CAUTION: Indicates a potentially hazardous situation oran unsafe practice, which if not avoided could result inminor or moderate injury or product or property damage.NOTICE: Notification of installation, operation, ormaintenance information, which is important, but which isnot hazard-related.WARNING!WARNING! The EarthPure Application and Service Manualshould be read and understood before attempting to servicerefrigerant circuits with HFC-410A.WARNING!WARNING! To avoid the release of refrigerant into theatmosphere, the refrigerant circuit of this unit must beserviced only by technicians who meet local, state, andfederal proficiency requirements.CAUTION!CAUTION! To avoid equipment damage, DO NOT usethese units as a source of heating or cooling during theconstruction process. The mechanical components and filterswill quickly become clogged with construction dirt and debris,which may cause system damage.WARNING!WARNING! The installation of water-source heat pumps andall associated components, parts, and accessories whichmake up the installation shall be in accordance with theregulations of ALL authorities having jurisdiction and MUSTconform to all applicable codes. It is the responsibility ofthe installing contractor to determine and comply with ALLapplicable codes and regulations.4WARNING!WARNING! All refrigerant discharged from this unit mustbe recovered WITHOUT EXCEPTION. Technicians mustfollow industry accepted guidelines and all local, state, andfederal statutes for the recovery and disposal of refrigerants.If a compressor is removed from this unit, refrigerant circuitoil will remain in the compressor. To avoid leakage ofcompressor oil, refrigerant lines of the compressor must besealed after it is removed.Inspection - Upon receipt of the equipment, carefullycheck the shipment against the bill of lading. Make sureall units have been received. Inspect the packaging ofeach unit, and inspect each unit for damage. Ensure thatthe carrier makes proper notation of any shortages ordamage on all copies of the freight bill and completes acommon carrier inspection report. Concealed damagenot discovered during unloading must be reported to thecarrier within 15 days of receipt of shipment. If not filedwithin 15 days, the freight company can deny the claimwithout recourse.Note: It is the responsibility of the purchaser to file allnecessary claims with the carrier. Notify your equipmentsupplier of all damage within fifteen (15) days of shipment.Storage - Equipment should be stored in its originalpackaging in a clean, dry area. Store units in an uprightposition at all times. Stack units a maximum of 3 unitshigh.Unit Protection - Cover units on the job site with eitherthe original packaging or an equivalent protectivecovering. Cap the open ends of pipes stored on thejob site. In areas where painting, plastering, and/orspraying has not been completed, all due precautionsmust be taken to avoid physical damage to the unitsand contamination by foreign material. Physical damageand contamination may prevent proper start-up and mayresult in costly equipment clean-up.C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s

THE SMART SOLUTION FOR ENERGY EFFICIENCYTranquility Compact (TC) SeriesR e v. : M a r c h 2 3 , 2 0 1 7Examine all pipes, fittings, and valves before installingany of the system components. Remove any dirt or debrisfound in or on these components.Pre-Installation - Installation, Operation, andMaintenance instructions are provided with each unit.Horizontal equipment is designed for installationabove false ceiling or in a ceiling plenum. Other unitconfigurations are typically installed in a mechanicalroom. The installation site chosen should includeadequate service clearance around the unit. Before unitstart-up, read all manuals and become familiar with theunit and its operation. Thoroughly check the systembefore operation.Prepare units for installation as follows:1. Compare the electrical data on the unit nameplatewith ordering and shipping information to verify thatthe correct unit has been shipped.2. Keep the cabinet covered with the original packaginguntil installation is complete and all plastering,painting, etc. is finished.3. Verify refrigerant tubing is free of kinks or dents andthat it does not touch other unit components.4. Inspect all electrical connections. Connections mustbe clean and tight at the terminals.5. Remove any blower support packaging (water-to-airunits only).6. Loosen compressor bolts and remove compressorbracket on TC sizes 06, 09, and 12 units equippedwith compressor spring vibration isolation until thecompressor rides freely on the springs. Removeshipping restraints. (No action is required forcompressors with rubber grommets.)7. Some airflow patterns are field convertible (horizontalunits only). Locate the airflow conversion section ofthis IOM.8. Locate and verify any hot water generator (HWG),hanger, or other accessory kit located in thecompressor section or blower section.CAUTION!CAUTION! All three phase scroll compressors must havedirection of rotation verified at start-up. Verification isachieved by checking compressor Amp draw. Amp drawwill be substantially lower compared to nameplate values.Additionally, reverse rotation results in an elevated soundlevel compared to correct rotation. Reverse rotation will resultin compressor internal overload trip within several minutes.Verify compressor type before proceeding.CAUTION!CAUTION! DO NOT store or install units in corrosiveenvironments or in locations subject to temperature orhumidity extremes (e.g., attics, garages, rooftops, etc.).Corrosive conditions and high temperature or humidity cansignificantly reduce performance, reliability, and service life.Always move and store units in an upright position. Tiltingunits on their sides may cause equipment damage.CAUTION!CAUTION! CUT HAZARD - Failure to follow this caution mayresult in personal injury. Sheet metal parts may have sharpedges or burrs. Use care and wear appropriate protectiveclothing, safety glasses and gloves when handling parts andservicing heat pumps.NOTICE! Failure to remove shipping brackets fromspring-mounted compressors will cause excessivenoise, and could cause component failure due toadded vibration.c l i m a t e m a s t e r. c o m5

CLIMATEMASTER WATER-SOURCE HEAT PUMPSTranquility Compact (TC) SeriesR e v. : M a r c h 2 3 , 2 0 1 7Unit Physical DataTranquility 16 (TC) Series (60 Hz)TC Series006009Factory Charge HFC-410A (oz)012015018024030036RotaryCompressor (1 x55x56x58x78x79x79x79x89x89x810x1011x10ECM Fan Motor & BlowerBlower Wheel Size (Dia x w)PSC Fan Motor & BlowerFan Motor Type/SpeedsBlower Wheel Size (Dia x w)Water Connection 00.8900.7380.939Air Coil Dimensions (H x 4x21.7520x17.2524x21.7624x28.2524x28.25Filter Standard - 1" 0x2024x241-14x24,1-18x241-14x24,1-18x24Weight - Operating (lbs.)103105114153158189197203210218263278Weight - Packaged (lbs.)113115124158163194202209217224270285Air Coil Dimensions (H x 20x3520x35Filter Standard - 1" Throwaway10x1810x1810x1816x2516x2518x2518x2520x28 or2-20x14N/A20x28 or2-20x141-20x24,1-20x141-20x24,1-20x14Weight - Operating (lbs.)103105114153158174182203N/A218263278Weight - Packaged (lbs.)113115124158163179187209N/A224270285FPTCoax Volume (gallons)VerticalHorizontalNotes:All units have TXV expansion device, and 1/2” & 3/4” electrical knockouts.FPT Female Pipe ThreadCondensate Drain Connection is 3/4” FPT.575 volt fan motors are two speed.Models 006, 009, 012 compressor are mounted on springs. Installer must loosen bolts and remove shipping bracket.Unit Maximum Water Working Pressure6Max Pressure PSIG [kPa]Base Unit500 [3447]WSE Option300 [2068]C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s

THE SMART SOLUTION FOR ENERGY EFFICIENCYTranquility Compact (TC) SeriesR e v. : M a r c h 2 3 , 2 0 1 7Horizontal InstallationHorizontal Unit LocationUnits are not designed for outdoor installation. Locatethe unit in an INDOOR area that allows enough spacefor service personnel to perform typical maintenance orrepairs without removing unit from the ceiling. Horizontalunits are typically installed above a false ceiling or in aceiling plenum. Never install units in areas subject tofreezing or where humidity levels could cause cabinetcondensation (such as unconditioned spaces subjectto 100% outside air). Consideration should be given toaccess for easy removal of the filter and access panels.Provide sufficient room to make water, electrical, andduct connection(s).If the unit is located in a confined space, such as a closet,provisions must be made for return air to freely enter thespace by means of a louvered door, etc. Any access panelscrews that would be difficult to remove after the unitis installed should be removed prior to setting the unit.Refer to Figure 3 for an illustration of a typical installation.Refer to unit submittal data or engineering design guidefor dimensional data.Mounting Horizontal UnitsHorizontal units have hanger kits pre-installed from thefactory as shown in Figure 1. Figure 3 shows a typicalhorizontal unit installation.Horizontal heat pumps are typically suspended abovea ceiling or within a soffit using field supplied, threadedrods sized to support the weight of the unit.Use four (4) field supplied threaded rods and factoryprovided vibration isolators to suspend the unit. Hangthe unit clear of the floor slab above and support theunit by the mounting bracket assemblies only. DO NOTattach the unit flush with the floor slab above.Pitch the unit toward the drain as shown in Figure 2 toimprove the condensate drainage. On small units (lessthan 2.5 tons/8.8kW) ensure that unit pitch does notcause condensate leaks inside the cabinet.Figure 1: Hanger BracketIn limited side access installations, pre-remov

Tranquility 16 COMPACT (TC) Series MODELS TCH/V 006 - 60 60 HZ - HFC-410A INSTALLATION, OPERATION & MAINTENANCE 97B0075N07 Revised: March 23, 2017 Table of Contents Model Nomenclature - General Overview 3 General Information 4 Unit Physical Data 6 Horizontal Installation 7 Field Conversion of Air Discharge 9 Horizontal Installation 10 Vertical Installation 11 Piping Installation