Transcription
CP0051CanopySide Sliding Window Replacement InstructionsInstallation Time: Approx. 30 MinutesCare Instructions:Clean Canopy with a milddetergent and water solution.Do not use abrasivecleaners or solvents.IMPORTANT! Right hand window fittings instruction shown, same procedure to be followed for left hand window,mirror image to opposite side. Read instructions carefully before installation. It is strongly recommended that installation is conducted by an authorised dealer. This product must be installed exactly as specified in these instructions.Failure to do so may result in improper fit and/or retention. Recommend installation by 2 people.RECOMMENDED TOOL LIST - (Not Supplied in Kit) Masking Tape Sharp Knife Power Drill with variable torque settings Ø3mm Drill Bit 1/4” Hex Head Tech-BitPARTS CHECK SHEETTOYOTA CANOPY SIDE SLIDING WINDOW REPLACEMENTPARTS IN MAIN CARTONSliding WindowQty - 1Sliding Window Clamp FrameQty - 1Hardware KitQty - 1PARTS IN HARDWARE KITFittingInstruction(SCRW0811)8-Gauge x 5/8”Hex Head ScrewsQty - 2425/07/11(MISC1876-2)CordQty - 2Fitting Instruction(FIT-CP0051)Qty - 1Page 1 of 5
CP0051DO NOT CLEANGLASS WINDOW PANELS1.Ensure that any broken glass is removedfrom the window frame & canopy interior.Ensure work area has been made safe.(ref. diagram1).CAUTION: Use caution when workingnear broken edges.Use a vacuum cleaner to remove brokenglass.2.Apply masking tape to canopy roof androof bow on both sides as shown.(Note the position of the roof bow bracketin relation to its attachment to the windowframe for reference to reattach to the newwindow frame.)Remove and retain the two (2) 8-gaugehex head screws from the roof bowbracket attached to the sliding windowonly as shown. (ref. diagram2).3.From the inside of the canopy, removeand discard the twenty (20) 8-gauge hexhead screws on the perimeter of thesliding window clamp frame.Remove and discard the sliding windowclamp frame. (ref. diagram3).ALL INTERIOR VIEWS ARE SECTIONAL FOR CLARITYDiagram: 1 - CLEAN & CLEAR WORK AREA1/4”ROOF BOW BRACKET ONSLIDING WINDOW SIDE ONLY1 APPLYMASKING TAPE2 REMOVE8-GAUGE HEX HEAD SCREWSDiagram: 2 - APPLY TAPE & REMOVE ROOF BOW SCREWS1/4”SIDE VIEW OF CLAMP FRAMEDiagram: 3 - REMOVE SLIDING WINDOW CLAMP FRAME25/07/11Page 2 of 5
CP00514. From outside the vehicle, remove and2 3 PULLWINDOW FROMREAR CORNERSdiscard the sliding window.To do this, push window forward of thewindow opening.Next, pull from each rear corner in order asshown, untill the sliding window pops outof the window opening.Now that the sliding window has beenremoved, ensure that the window opening,canopy interior & work area is re-cleanedas more glass may have been introducedto the area of operation.(ref. diagram4).FRONT OF VEHICLE521341 SLIDEWINDOW FORWARD4 5 PULLWINDOW FROMFRONT CORNERSDiagram: 4 - REMOVE SLIDING WINDOWENSUREWINDOW OPENING IS CLEAR5. Check that the window opening is clean& clear of any material that may affectthe placement of the new window.(ref. diagram5).Diagram: 5 - CLEAN & CLEAR WINDOW OPENING6. Install the two (2) (MISC1876-2) cordlengths into position as shown.Note: The cord is positioned into theextrusion channel on the undersideof the window. (ref. diagram6).FITTWO CORD LENGTHSCORD POSITIONDiagram: 6 - INSTALL TWO (2) CORD LENGTHS25/07/11Page 3 of 5
CP00513 PUSHREAR UPPER CORNERINTO PLACE7.Install the sliding window by sliding thefront into position & ensure it is pushedfully forward and is resting neatly insidethe window opening, then push the rearlower corner into place, followed by therear upper corner.Than position the window centrally in themoulded window recess of the canopy.One person needs to continue to holdthe window in position. (ref. diagram7).8.From inside the canopy, position thesliding window clamp frame (supplied)over the back of the sliding window.Fasten the sliding window clamp frameinto position with the twenty (20) 8-gaugehex head screws (supplied).IMPORTANT: Secure the four corners first,then work towards the middle of each edgein order as shown. (ref. diagram8).9.Position the roof-bow so it is parallel to thefront of the canopy.Using the bracket holes on the roof bowas a drill guide, drill two (2) Ø3mm holes toa depth of 5mm, into the sliding windowframe as shown.Secure the roof-bow to the sliding windowreusing two (2) 8-gauge hex head screwsas shown. Remove all masking tape fromroof bow. (ref. diagram9).1 SLIDEFRONT OF WINDOWINTO POSITION3122 PUSHREAR LOWER CORNERINTO PLACEDiagram: 7 - INSTALL SLIDING WINDOW1 INSTALLCLAMP FRAME OVERSLIDING WINDOW1/4”23689754SECURE CLAMP FRAME WITH(20) 8-GAUGE HEX HEAD SCREWSDiagram: 8 - INSTALL SLIDING WINDOW CLAMP FRAMEØ3mm5mm1/4”1 DRILL(2) Ø3mm holes2 FIT8-GAUGE HEX HEAD SCREWSDiagram: 9 - RE-SECURE THE ROOF BOW25/07/11Page 4 of 5
CP005110. Check the functional operation of thewindow that has just been replaced.Complete a water hose test to ensurewindow is sealed to the canopy shell.(ref. diagram10).OPEN & CLOSESLIDING WINDOWSDiagram: 10 - CHECK WINDOW OPERATION25/07/11Page 5 of 5
window frame.) Remove and retain the two (2) 8-gauge hex head screws from the roof bow bracket attached to the sliding window only as shown. (ref. diagram2). From the inside of the canopy, remove and discard the twenty (20) 8-gauge hex head screws on the perimeter of the sliding window clamp
