Industrial Scale Terminal Technical Manual

Transcription

Industrial Scale TerminalTechnical ManualB15896200A10/01.00

This manual describes the operation and functionality of the JAGXTREME terminal. The software number ("A"revision) is displayed during the power-up sequence.Copyright 2001 Mettler-Toledo, Inc. This documentation contains proprietary information of Mettler-Toledo, Inc.It may not be copied in whole or in part without the express written consent of Mettler-Toledo, Inc.METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.U.S. Government Restricted Rights Legend: This software is furnished with Restricted Rights. Use, duplication, ordisclosure of the Software by the U.S. Government is subject to the restrictions as set forth in subparagraph (C)(1) (ii) of the Rights in Technical Data and Computer Software clause at 40 C.F.R. Sec. 252.227-7013 or insubparagraphs (c) (1) and (2) of the Commercial Computer Software-Restricted Rights clause at 40 C.F.R. Sec.52-227-19, as applicable.

CUSTOMER FEEDBACKIf you have a problem with this product, or just a suggestion on how we can serve you better, please fill out this form and send it tous. Your feedback will help us to improve product performance, quality and service. Mail to the address on the reverse, or fax to(614) 438-4355. You can also send your feedback via email to: quality feedback.mtwt@mt.com.Your Name:Organization Name:Address:Phone Number: (E-mail Address:Date:METTLER TOLEDO Order NumberPart / Product Name:)Fax Number: (How well did this product meet yourexpectations in its intended use?Met and exceeded my needsMet all needsMet most needsMet some needsDid not meet my needsProblem:Unacceptable Delivery:Shipped lateShipped earlyShipped to incorrect locationOther (Please Specify))Part / Model Number:Serial Number:Company Name of Installation:Contact Name:Phone Number:Comments:Out of Box Error:Wrong itemWrong partMissing equipmentEquipment failureWrong documentationMissing documentationIncorrectly calibratedOther (Please specify)Comments:DO NOT WRITE IN SPACE BELOW; FOR METTLER TOLEDO USE ONLYRetailLight IndustrialRESPONSE: Include Root Cause Analysis and Corrective Action Taken.Heavy IndustrialSystems

FOLD THIS FLAP FIRSTNO POSTAGENECESSARY IFMAILED IN THEUNITED STATESBUSINESS REPLY MAILFIRST CLASSPERMIT NO. 414COLUMBUS, OHPOSTAGE WILL BE PAID BY ADDRESSEEMettler-Toledo, Inc.Quality Manager - MTWIP.O Box 1705Columbus, OH 43216USAPlease seal with tape.

DECLARATION OF CONFORMITYKonformitätserklärungDéclaration de conformitéDeclaración de ConformidadConformiteitsverklaringDichiarazione di conformitàWe/Wir/Nous/Wij/Noi:Mettler-Toledo, Inc.1150 Dearborn DriveWorthington, Ohio 43085USAdeclare under our sole responsibility that the product,erklären, in alleiniger Verantwortung, daß dieses Produkt,déclarons sous notre seule responsabilité que le produit,declaramos, bajo nuestra sola responsabilidad, que el producto,verklaren onder onze verantwoordelijkheid, dat het product,dichiariamo sotto nostra unica responsabilitá, che il prodotto,Model/Type:Jaguar and JagXtremeto which this declaration relates is in conformity with the following standard(s) or other normative document(s).auf das sich diese Erklärung bezieht, mitder/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt.Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s).Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s).Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt.A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i.in combination with a weighing platform produced by Mettler-Toledo is in conformity with the following directives and standards.Council directive on the harmonization of the laws of the Member states:relating to non-automatic weighing instruments (90/384/EEC) amendedby directive (93/68/EEC)standards:EN 45501relating to electromagnetic compatibility (89/336/EEC) amended bydirective (93/68/EEC; 92/31/EEC)EN 55022:1998, Class Arelating to electrical equipment designed for use within certain voltagelimits (73/23/EEC amended by directive (93/68/EEC)EN 60950Worthington, Ohio USA,May, 2000Darrell Flocken, Manager - Weights & MeasuresOffice of Weights and MeasuresOriginal issue:Revised:July, 1995October, 1996May, 2000added compliance to Low Voltage Directiveadded JagXtremeMettler-Toledo, Inc.

INTRODUCTIONThis publication is provided solely as a guide for individuals who have received Technical Training in servicingthe METTLER TOLEDO product. Information regarding METTLER TOLEDO Technical Training may be obtainedby writing to:METTLER TOLEDO1900 Polaris ParkwayColumbus, Ohio USA 43240Phone (US and Canada): 614-438-4511Phone (International): 614-438-4888FCC NoticeThis device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the CanadianDepartment of Communications. Operation is subject to the following conditions: (1) this device may notcause harmful interference, and (2) this device must accept any interference received, including interferencethat may cause undesired operation.This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant toPart 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interferencewhen the equipment is operated in a commercial environment. This equipment generates, uses, and canradiate radio frequency energy and, if not installed and used in accordance with the instruction manual, maycause harmful interference to radio communications. Operation of this equipment in a residential area is likelyto cause harmful interference in which case the user will be required to correct the interference at his or herown expense.ORDERING INFORMATIONIt is most important that the correct part number is used when ordering parts. Parts orders are machineprocessed, using only the part number and quantity as shown on the order. Orders are not edited to determineif the part number and description agree.COPYRIGHT METTLER TOLEDO and JAGUAR are registered trademarks of Mettler-Toledo, Inc. JAGXTREME is atrademark of Mettler-Toledo, Inc. Allen-Bradley is a trademark of Allen-Bradley Company, Inc.All other brand or product names are trademarks or registered trademarks of their respective companies.

PRECAUTIONSREAD this manual BEFOREoperating or servicing thisequipment.FOLLOW these instructionscarefully.SAVE this manual for futurereference.DO NOT allow untrainedpersonnel to operate, clean,inspect, maintain, service, ortamper with this equipment.WARNINGDISCONNECT ALL POWER TO THIS UNIT BEFOREINSTALLING, SERVICING, CLEANING, ORREMOVING THE FUSE. FAILURE TO DO SO COULDRESULT IN BODILY HARM AND/OR PROPERTYDAMAGE.CAUTIONOBSERVE PRECAUTIONS FOR HANDLINGELECTROSTATIC SENSITIVE DEVICES.WARNINGALWAYS DISCONNECT thisequipment from the powersource before cleaning orperforming maintenance.CALL METTLER TOLEDO for parts,information, and service.ONLY PERMIT QUALIFIED PERSONNEL TOSERVICE THIS EQUIPMENT. EXERCISE CAREWHEN MAKING CHECKS, TESTS ANDADJUSTMENTS THAT MUST BE MADE WITHPOWER ON. FAILING TO OBSERVE THESEPRECAUTIONS CAN RESULT IN BODILY HARM.WARNINGFOR CONTINUED PROTECTION AGAINST SHOCKHAZARD, CONNECT TO PROPERLY GROUNDEDOUTLET ONLY. DO NOT REMOVE THE GROUNDPRONG.

CONTENTS1Introduction . 1-1Model Identification. 1-1References/Resources . 1-2Accessories . 1-2Other Compatible Products . 1-5Software. 1-6Specifications . 1-7Display and Keypad . 1-8Physical Dimensions . 1-9Power Requirements. 1-13Controller PCB . 1-13Temperature and Humidity . 1-14Environmental Protection. 1-14Standards Compliance. 1-14UL and cUL Listing . 1-14Weights and Measures Approvals. 1-14CE Conformity. 1-15Conducted and Radiated Emissions (RFI) . 1-15Radio Frequency Interference Susceptibility . 1-15AC Power Line Voltage Variation. 1-152Installation . 2-1Overview . 2-1Unpacking and Inspection . 2-1Standards Compliance. 2-2UL and cUL Listing . 2-2Environmental Considerations . 2-2Temperature and Humidity . 2-2Environmental Protection. 2-2Power Considerations. 2-2Connecting to the JAGXTREME Terminal. 2-4Connecting the Load Cell. 2-4Serial Port Connections Controller PCB. 2-10Discrete Wiring . 2-14Optional Multifunction I/O PCB Serial and Discrete Connections. 2-17Connecting the Power Cable . 2-18Installing the General Purpose Model . 2-20Installing the Panel Mount Model. 2-22Installing the Blind Panel Mount Unit. 2-23Installing the Harsh Environment Enclosure . 2-24Opening the Harsh Environment Terminal. 2-24Mounting the Harsh Environment Terminal . 2-25Ethernet Connection . 2-26

JAGXTREME Terminal Jumper and Switch Settings . 2-27Controller . 2-27Analog Load Cell. 2-28Single Channel Analog Load Cell. 2-29Dual Channel Analog Load Cell. 2-30Allen-Bradley RIO PCB . 2-30POWERCELL PCB. 2-31MMR (IDNET) PCB . 2-31Multifunction I/O PCB. 2-32Installing Options . 2-32Apply Power . 2-33Power-up Sequence . 2-34Scale Build Determination . 2-34Minimum Increment Size for Bench and Portable Single DLC Scale Bases . 2-34Minimum Increment Size For Optional Analog Scale Input. 2-35Sample Calculation . 2-36Seal the Enclosure - Weights and Measures Applications . 2-36Panel Mount Enclosure . 2-36General Purpose Enclosure. 2-37Harsh Environment Enclosure . 2-373Programming and Calibration . 3-1General Information. 3-1Front Panel Display . 3-1Key Functions. 3-1Accessing Setup. 3-2Navigating . 3-3Audible Messages . 3-4Reset to Factory . 3-4Configuring Terminals With Multiple Scales and a Summing Scale . 3-4Program Block Overview . 3-6Scale Interface Program Block. 3-71. Market Sub-block . 3-82. Scale Type Sub-block . 3-83. Calibration Unit Sub-block . 3-104. Capacity Sub-block . 3-105. Increment Size Sub-block . 3-106. Shift Adjustment Sub-block . 3-117. Linearity Correction Sub-block. 3-128. Calibration Sub-block . 3-129. Zero Adjustment Sub-block . 3-1310. Span Adjustment Sub-block. 3-1311. Add in Sum Sub-block . 3-1312. Gravity Adjustment Sub-block . 3-1313. Reset to Factory Sub-block . 3-14

Using the JAGXTREME with IDNET Bases. 3-14Service Mode for IDNET Bases . 3-14JAGXTREME IDNET Calibration procedure . 3-14NATION Sub-block. 3-19RESET Sub-block . 3-20SCALE PARAMETERS Sub-block . 3-20LINEARITY Sub-block . 3-20CALIBRATION Sub-block. 3-21SAVE PARAMETERS Program Sub-block . 3-21RETURN Sub-block. 3-21Application Environment Program Block. 3-221. Character Set Sub-block . 3-232. Language Sub-block. 3-233. Keyboard Type Sub-block. 3-234. Scale ID Sub-block . 3-235. Time and Date Sub-block . 3-246. Alternate Weight Units Sub-block . 3-257. Power Up Operation Sub-block . 3-268. Tare Op

the METTLER TOLEDO product. Information regarding METTLER TOLEDO Technical Training may be obtained by writing to: METTLER TOLEDO 1900 Polaris Parkway Columbus, Ohio USA 43240 Phone (US and Canada): 61