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TOSHIBAUNINTERRUPTIBLE POWER SYSTEMTHREE-PHASE 80 kVA UPS4200FAUser’s ManualDocument Number: 56418-004Date: November 2007
TOSHIBA4200FA User’s Manual
TOSHIBA4200FATHREE-PHASE 80 kVAUNINTERRUPTIBLE POWER SYSTEMUSER’S MANUALFOR SHIBA INTERNATIONAL CORPORATIONINDUSTRIAL DIVISION13131 West Little York RoadHouston, TX 77041-99904200FA User’s Manual
TOSHIBA4200FA User’s Manual
TOSHIBAIMPORTANT NOTICEThe Instructions contained in this manual are not intended to cover all ofthe details or variations in equipment or to provide for every possiblecontingency to be met in connection with installation, operation, ormaintenance. Should further information be required or should particularproblems arise which are not covered sufficiently the matter should bereferred to the local TOSHIBA sales office.The contents of this instruction manual shall not become a part of ormodify any prior or existing equipment, commitment, or relationship. Thesales contract contains the entire obligation of TOSHIBAINTERNATIONAL CORPORATION. The warranty contained in thecontract between the parties is the sole warranty of TOSHIBA, and anystatements contained herein do not create new warranties or modify theexisting warranty.Any Electrical or mechanical modifications to this equipmentwithout prior written consent of the TOSHIBA will void allwarranties and may void UL/CUL listing. Unauthorizedmodifications may also result in equipment damage, personalinjury, or loss of life.UNINTERRUPTIBLE POWER SYSTEMIf additional information or technical assistance is required call TOSHIBACustomer Support Center toll free at 1- 800-231-1412, or write to: ToshibaInternational Corporation, 13131 West Little York Road, Houston, TX 770419990 Attn: UPS Product Manager.Please complete the following information for your records. Unless otherwisespecified on the warranty card, the warranty period for the UPS or UPS part is36 months from the shipment date (see bill of lading).Unless otherwise specified on the warranty card, the warranty period for aUPS battery is 24 months from the shipment date (see bill of lading).Keep this manual with the UPS equipment.Job Number:Model Number:Serial Number:Application:Shipping Date:Date of Installation:Inspected By:4200FA User’s Manual
TOSHIBAPurpose and Scope of ManualThis manual provides information on how to safely install, operate, and maintain your TOSHIBA powerelectronics product. This manual includes a section on General Safety Instructions that describes thewarning labels and symbols that are used throughout the manual. Read the manual completely beforeinstalling, operating, or performing maintenance on this equipment.This manual and the accompanying drawings should be considered a permanent part of the equipment andshould be readily available for reference and review. Dimensions shown in the manual are in metric and/orthe English equivalent.TOSHIBA reserves the right, without prior notice, to update information, make product changes, or todiscontinue any product or service identified in this publication.TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product ortrade references appearing in this manual are registered trademarks of their respective owners.TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Norshall it be liable for incidental or consequential damages resulting from the use of informationcontained in this manual.This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form withoutthe prior written consent of TOSHIBA INTERNATIONAL CORPORATION. Copyright 2007 TOSHIBA INTERNATIONAL CORPORATION.All rights reserved.Printed in the U.S.A.Contacting TOSHIBA Customer Support CenterThe TOSHIBA Customer Support Center can be contacted to obtain help in resolving any UninterruptiblePower System problem that you may experience or to provide application information.The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll freenumber in USA is (800) 231-1412.You may contact TOSHIBA by writing to:TOSHIBA INTERNATIONAL CORPORATION.INDUSTRIAL DIVISION13131 West Little York Rd.Houston, TX 77041-9990Attn: UPS Product Manager4200FA User’s Manual
TOSHIBATABLE OF CONTENTSTABLE OF CONTENTS. iGENERAL SAFETY INSTRUCTIONS. 1EQUIPMENT WARNING LABELS . 2IMPORTANT SAFETY INSTRUCTIONS . 51.0 Product Description. 81.1 . Theory of Operation . 81.2 . Application and use. 81.3 . Power Backup. 81.4 . Power Conditioning. 82.0 Unpacking/Inspection/Storage/Disposal . 92.1 . Unpacking the UPS Equipment . 92.2 . UPS Equipment Inspection. 102.3 . Storage of the UPS Equipment. 102.4 . Disposal . 103.0 Precautions.113.1 . Installation Precautions. 113.2 . Pre-start Precautions . 123.3 . Operating Precautions . 124.0 UPS Connections . 134.1 . UPS Power and Control Connections. 134.1.1 . Recommended Wire Size and Tightening Torque for UPS Input/Output Terminals . 144.1.2 . Power Connection Cable Routing. 154.1.3 . Dual Input Configuration . 234.2 . Control Circuit and External Battery Interface Connections . 244.1.4 . Recommended Wire Size and Tightening Torque UPS Control and Battery Interface . 244.2 . Communication Interface. 254.2.1 . Remote Contact . 254.2.2 . RS-232C . 264.2.3 . UPS Shutdown (via RS-232C). 265.0 Specifications. 275.1 . Specifications – 4200FA 80kVA without Internal Transformer . 275.2 . Specifications – 4200FA 80kVA with Internal Transformer . 286.0 Operating the UPS . 296.1 . Operating the UPS. 296.1.1 . AC Input Mode (normal operation) . 296.1.2 . Bypass Mode . 296.1.3 . Battery Backup Mode. 306.1.4 . External Maintenance Bypass (Customer Supplied) . 306.2 . Battery Backup Time and Discharge Process . 316.3 . Battery Low Voltage Tolerances. 316.4 . Battery Recharging . 326.5 . Front Panel Layout (All Units). 336.6 . EPO (Emergency Power Off) Function. 346.7 . Audible Alarm Functions. 346.8 . User Notification LEDs. 356.8.1 . LED System Status. 356.9 . LCD Functions . 366.9.1 . Line-1 System Messages. 366.9.2 . Line-2 System Fault Messages. 366.9.3 . Line-3 System Messages. 366.9.4 . Line-4 System Messages. 376.10 . Initial Battery Charge . 384200FA User’s Manuali
TOSHIBA6.11 . Start-up Procedure . 396.12 . Shutdown Procedure . 406.13 . Keypad Overview. 416.14 . Key Functions . 426.14.1 . MONI. 426.14.2 . IN . 426.14.3 . OUT . 426.14.4 . BATT Key. 436.14.5 . MENU, F1, ENTER, UP/DOWN Keys . 436.14.6 . BATT TEST Key . 436.14.7 . BUZZ STOP Key. 446.14.8 . RESET Key. 446.15 . Menu Data Screens . 456.15.1 . Settings for Calendar and Clock . 456.15.2 . Adjusting Buzzer Volume. 456.15.3 . Settings for Display Duration . 466.15.4 . Run Switch Select. 466.15.5 . Serial Com Station Address. 476.15.6 . Output Voltage Adjustment. 476.15.7 . Equalize Charge Mode Select . 486.15.8 . Reset to Default Settings . 486.16 . Overload Operation . 496.17 . Backup History & Fault History. 507.0UPS Protection System. 527.1 . System Protection Features . 527.2 . System Protection Functions. 528.0Preventive and Scheduled Maintenance / Part Replacement . 538.1 . Preventive Maintenance . 538.2 . Parts Replacement . 539.0External Dimensions / Shipping Weights . 549.1 . External Dimensions. 549.2 . Shipping Dimensions . 559.3 . Shipping Weights. 55ii4200FA User’s Manual
TOSHIBAGENERAL SAFETY INSTRUCTIONSDO NOT attempt to install, operate, maintain or dispose of this equipment until you have read andunderstood all of the product safety information and directions that are contained in this manual.Safety Alert SymbolThe Safety Alert Symbol indicates that a potential personal injury hazard exists. Thesymbol is comprised of an equilateral triangle enclosing an exclamation mark.Signal WordsListed below are the signal words that are used throughout this manual followed by their descriptions andassociated symbols. When the words DANGER, WARNING and ATTENTION are used in this manual theywill be followed by important safety information that must be carefully adhered to.Warnings in this manual may appear in any of the following ways:1)Danger warning The danger symbol is an exclamation mark enclosed in a triangle, whichprecedes the word “DANGER.” The Danger warning symbol is used to indicate situations,locations, and conditions that exist and will cause serious injury or death.DANGER2)Caution warning The caution symbol is an exclamation mark enclosed in a triangle, whichprecedes the word “CAUTION.” The Caution warning symbol is used to indicate situations andconditions that can cause operator injury and/or equipment damage.CAUTION3)Attention warning The attention warning symbol is an exclamation mark enclosed in atriangle which precedes the word “ATTENTION.” The Attention warning symbol is used toindicate situations and conditions that can cause operator injury and/or equipment damage.ATTENTIONOther warning symbols may appear along with the Danger and Caution symbol and are used to specifyspecial hazards. These warnings describe particular areas where special care and/or procedures arerequired in order to prevent serious injury and possible death.1)Electrical warning The electrical warning symbol is a lighting bolt enclosed in a triangle. TheElectrical warning symbol is used to indicate high voltage locations and conditions that maycause serious injury or death if the proper precautions are not observed.2)Explosion warning The explosion warning symbol is an explosion image enclosed in atriangle. The Explosion warning symbol is used to indicate locations and conditions wheremolten exploding parts that may cause serious injury or death if the proper precautions are notobserved.4200FA User’s Manual1
TOSHIBAEQUIPMENT WARNING LABELSDO NOT attempt to install, operate, maintain or dispose of this equipment until you have read andunderstood all of the product warnings and user directions that are contained in this instruction manual.Shown below are examples of warning labels that may be found attached to the equipment. DO NOTremove or cover any of the labels. If the labels are damaged or if additional labels are required, contactyour TOSHIBA representative for additional labels.The following are examples of the warning labels that may be found on the equipment. The labels are thereto provide useful information or to indicate an imminently hazardous situation that may result in seriousinjury, severe property and equipment damage, or death if the instructions are not followed.24200FA User’s Manual
TOSHIBADANGERHAZARDOUS VOLTAGESHazardous voltages are used in the operationof this equipment and could cause severe personalinjury or loss of life.The following precautions should be observed toreduce the risk of injury or death.Only qualified technicians familiar with this equipment and theinformation supplied with it should be permitted to install andoperate this equipment.Installation of electrical equipment must be done inaccordance with National Electrical Code and any other stateor local codes. Proper grounding and conductor sizing mustbe installed for safe operation.During operation, keep all covers in place and cabinetdoors shut.When performing visual inspections and maintenance, ifpossible, be sure the UPS is turned off and the incomingAC feed is turned off and locked out.The UPS and Battery Cabinet will have hazardousvoltages present even after the AC feed is turned off.If it is necessary to make measurements with the poweron, do not touch any electrical connection points. Removeall jewelry from wrists and fingers. Make sure test equipmentis in good, safe operating condition.While servicing, stand on some type of insulation, and besure not to be grounded.Follow the safety instructions given in the equipment manualcarefully and observe all danger, warning and caution notices.403084200 FA User’s Manual3
TOSHIBADANGERRISK OF ELECTRIC SHOCKCapacitors stay charged after powerhas been shut off.Accidental contact with live parts cancause personal injury and death.Turn off and lock out all power sources.Wait at least five (5) minutes for powerto dissipate then check voltage beforeservicing.39561(For Battery Units Only)44200FA User’s Manual
TOSHIBAIMPORTANT SAFETY INSTRUCTIONSThis manual contains important instructionsthat should be followed during theinstallation, operation, and maintenance of the UPS and its batteries. Turn off, lockout, and tagout allpower sources before proceeding to connect the power wiring to the equipment or when performingmaintenance. Hardwire type UPS units are not equipped with an over-current protection device nor anoutput disconnect for the AC output. Therefore, a circuit breaker should be provided by the userbetween the UPS output and the load input. This device should be rated as follows:SAVE THESE INSTRUCTIONSDevice TypeRated OutputDevice Rating80 kVA208/120 VAC240 V, 300 AThe maximum ambient temperature in which the UPS unit should be operated is 40 C (104 F).The nominal battery voltage is 288VDC.Only a qualified TOSHIBA Representative who is knowledgeable in batteries and the required precautionsshould only perform battery servicing. Keep unauthorized personnel away from batteries. To arrange forbattery replacement, contact TOSHIBA for service.Qualified Personnel ONLYA Qualified Person is one that has the skills and knowledge relating to the construction, installation,operation, and maintenance of this electrical equipment and has received safety training on the hazardsinvolved (Refer to the latest edition of NFPA 70E for additional safety requirements).Qualified Personnel Shall:1) Have carefully read the entire operation manual.2) Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits andequipment, and clear faults in accordance with established safety practices.3) Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safetypractices.4) Be trained in rendering first aid.5) Be knowledgeable of batteries and the required precautions.For further information of workplace safety visit www.osha.gov.Refer to the Battery System Manual when scheduling battery maintenance or battery replacement.Misuse of this equipment could result in injury and equipment damage.In no event will TOSHIBA Corporation be responsible or liable forindirect, or consequential damage or injury that may result from the use of this equipment.DANGERCAUTIONCAUTION4200 FA User’s ManualDo not dispose of the batteries in a fire. The batteries mayexplode.Do not open or mutilate the batteries. Released electrolyte is toxic andharmful to the eyes and skin.5
TOSHIBAThis unit contains sealed lead acid batteries. Lack of preventativemaintenance could result in batteries exploding and emitting gassesand/or flame. An authorized technician must perform annual preventative maintenance.CAUTIONFailure to replace a battery before it becomes exhausted may causethe case to crack; possibly releasing electrolyte from the batteryresulting in secondary faults such as odor, smoke, and fire.CAUTIONOnly personnel knowledgeable of batteries and the requiredprecautions should perform installation and servicing of batteries. Keepunauthorized personnel away from the batteries.CAUTIONProper maintenance to the battery system of this unit must be done bya qualified service technician. This is essential to the safety andreliability of your UPS system. Refer to service manual.CAUTIONA battery can present a risk of electrical shock and high shortThe following precautions should be observedcircuit current.when working with batteries:DANGERTO BE PERFORMED BY QUALIFIED PERSONNEL ONLY!1)2)3)4)5)6)7)8)9)10)11)12)6Verify that the UPS is off and is disconnected from the power source.Remove watches, rings, jewelry, or other metal objects.Use tools with insulated handles to prevent inadvertent shorts.Wear rubber gloves and boots.Do not place tools or metal parts on top of the batteries.Determine if the battery is inadvertently grounded. If inadvertently grounded, removesource of ground.Contact with any part of a grounded battery can result inThe likelihood of such shock will be reduced if such grounds areelectrical shock.removed during installation and maintenance.Verify circuit polarities prior to making connections.Disconnect charging source and load prior to connecting or disconnecting terminals.VRLA batteries contain an explosive mixture of hydrogen gas. Do not smoke, or create a flameor spark in the immediate area of the batteries. This includes static electricity from the body.Do not attempt to open the batteries in order to add water or sample the specific gravity of theelectrolyte. The batteries are valve-regulated lead acid type and such servicing is not possiblewithout damaging the battery.Use proper lifting means when moving batteries and wear all appropriate safety clothing andequipment.Do not dispose of lead acid batteries except through channels in accordance with local, stateand federal regulations.4200FA User’s Manual
TOSHIBAINSTRUCTIONS IMPORTANTES CONCERNANTLA SÉCURITÉATTENTIONCette notice contient desinstructions importantesconcernant la sécurtéUn batterie puet présenter un risque de choc électrique, de brûlurepar transfert d’ énergie.ATTENTIONL’élimination des batteries est règlementèe. Consultar les codeslocaux à cet effetCONSERVER CES INSTRUCTIONS4200 FA User’s Manual7
TOSHIBA1.0 Product Description1.1Theory of OperationAn Uninterruptible Power System (UPS) is a system that is installed between the commercialpower and the load equipment. The UPS provides steady AC output power during commercialpower fluctuations and interruptions.During normal operation the UPS receives commercial AC power and removes any highvoltage spikes and transients caused by switching or faults on the main utility. The result of thisprocess is maximum power conditioning and regulation of the power applied to the load.If the AC power supplied to the UPS drops below a specified voltage level, the batteries of theUPS are automatically switched on and will supply power to the load. This insures that the loadsconnected to the UPS continue to receive power with no interruption. This power is provided for aperiod long enough to ensure that the load can be shut down in an orderly fashion. This preventsloss of data and possible damage to the hardware or software.When AC input power becomes available again, normal system operation resumes and theUPS battery-charge cycle resumes.1.2Application and useThe TOSHIBA 4200FA Uninterruptible Power Systems (UPS) provide continuous computer gradeAC power in a compact and efficient high-performance unit. The UPS assures safe, reliableoperation of critical office equipment, ranging from personal computers to mini-computers to localarea networks (LAN). All units feature an audible alarm that sounds if the battery voltage dropsbelow standard during use. This is an additional aid to help in retaining the valuable office databanks, and all units allow for computer interfacing.1.3Power BackupDuring an electrical power failure the batteries of the UPS unit supply DC power to the inverter thatsupports the load equipment automatically, without interruption. For example, when used tosupport a computer, a UPS backup assures additional time to complete your activity and store dataafter a power failure occurs.1.4Power ConditioningWhile commercial power is present, the UPS supplies conditioned power to the load whilemaintaining the batteries in a charged condition. The UPS protects the connected load against thenormal everyday problems associated with heavy use of raw commercial power, including powersags, surges, signal interference, and spikes. This protection keeps power-line problems fromreaching your load where it can cause equipment to operate erratically, or damage software orhardware.84200FA User’s Manual
TOSHIBA2.0 Unpacking/Inspection/Storage/Disposal2.1Unpacking the UPS Equipment1) Upon receipt of the UPS, a careful inspection for shipping damage should be made.2) For international units, remove the screws that attach the shipping crate panels to each otherand to the pallet. Remove the crate and foam packing material.3) Unbolt the unit from the shipping pallet.4) Lift the UPS from the pallet using a forklift that has sufficient capacity. Approach the UPS onlyfrom the front or rear.CAUTION4200 FA User’s ManualDo not attempt to move the unit by the sides. Only move theunit with a forklift or pallet jack. Moving the unit by pushing onthe sides may result in damage to the unit or injury to personnel.9
TOSHIBA2.2UPS Equipment InspectionUPS Equipment InspectionUpon receipt of the UPS, a careful inspection for shipping damage should be made. Usecaution when removing unit from pallet. Refer to labels or documentation attached to packingmaterial.After Unpacking1) Check the unit for loose, broken, bent or other damaged parts. If damage has occurredduring shipment, keep all
toshiba 4200fa user's manual . toshiba 4200fa three-phase 80 kva uninterruptible power system user's manual for models t42f3f800faxxn t42f3#800faxxn t42#3f800faxxn toshiba international corporation industrial division 13131 west little york road houston, tx 77041-9990 4200fa user's manual . toshiba 4200fa user's manual . toshiba .
