TCX 4-90A Process Cooling Chillers - Atlas Copco

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TCX 4-90A ProcessCooling Chillerswww.atlascopco.com

The dawn of a new era in industrial coolingThe Atlas Copco TCX series is a compact all-in-onewater chiller with an air-cooled condenser andintegrated hydro module. The TCX chillers arespecially designed for cooling water (or a mixture ofwater and glycol) for a wide range of industrialprocesses, including food and beverage, machinecooling, medical, pharmaceutical, plastics, andprinting.The launch of the TCX range of process chillers fitsperfectly with the company ethos of going furtherand deeper into core categories to better serve ourcustomers. The TCX chillers are the first products inour new industrial cooling portfolio. We haveincorporated our 145 years of design experience inthe new range. The TCX range maximizes efficiencyand comes with the reliability and performancecustomers expect, and demand, from an Atlas Copcoproduct. We have taken a product and put our owninnovation stamp on it. You will see this when youlook at the design, service features and connectivityof the chiller.The innovative, familiar Elektronikon MkV Touchcontroller comes as standard (from TCX11A) puttingcontrol at the user’s fingertips. SMARTLINK 24/7monitoring, as with all Atlas Copco equipment, isavailable as part of the total package. The TCX rangecan also be covered on a single-service contract withall other Atlas Copco mechanical equipment,including air compressors, dryers, nitrogengeneration systems and low-pressure blowers.“Complete your efficiency package withthe new TCX range of industrial chillers”TCX process cooling chillersReliability GuaranteedIndustrial chillers are an essential part of your process, we fully understand thatdowntime is not an option. The refrigeration circuit on the TCX range utilizes ahermetically sealed scroll compressor with crankcase heater, epoxy coated aluminummicrochannel condensers and stainless-steel evaporator. The cooling water circuit isdesigned with an industry proven stainless steel circulation pump with an IE3 motor,stainless steel buffer tank, and safety flow switch.All Way EfficiencyThe TCX range complies with next generation efficiency directives to reach the highestlevel of energy savings. The design of the TCX state of the art microchannel condensersrequire 30% less refrigerant, improving environmental impact, while lowering potentialmaintenance costs over the life of the chiller.Plug and PlayThe new TCX packaged chiller offering provides an integrated all in one and ready to usesolution for quick installation at the customer’s site. The external canopy boasts an IP54rating and the chillers can be installed both indoors and outdoors (from TCX11A). This allowsyou to save internal space, optimize the distribution of cooling water and also permit to workwith cold winter air temperature to gain efficiency for your chiller. The integrated pump andtank design allows you to reduce footprint, installation and commissioning costs.Simple ServiceThe chiller is designed for easy access of the installed components and for the simplestservice experience. The refrigeration system is in the front and the cooling watercirculation assembly in the back. The oversized canopy doors and thoughtful layoutreduces maintenance time and allows for easy inspection, helping to preventbreakdowns. A customized service plan is available through the local Atlas Copcoservice team.ConnectivityThe TCX chiller offering (from TCX11A) is designed with the Elektronikon MkV Touchscreen controller to ensure control and monitoring is at your fingertips. The MkV Touchscreen controller includes built in SMARTLINK remote monitoring capability. SMARTLINKcollects operational data from the chiller and provides customer’s machine data, in realtime, in a clear format to ensure the TCX running at optimal efficiency.

Product specification61Stainless steel components6Reliable coolingThe storage tank and hydraulic parts of the centrifugal pumps arestainless steel and are factory installed and tested. They preventprocess water contamination with rust particles and provide higherlevels of reliability and temperature control.The units are air cooled with cost-effective on/off regulation axialfans as part of the standard scope of supply. The fans are simple androbust for increased lifetime. Fan speed regulation (phase-cut andEC fans) options are available to allow operation in lower ambienttemperatures.4727State-of-art microchannel condensersSafety devices for the trouble-freeoperation9The coated simple all-aluminum microchannel design is lightweightand designed to provide long life period without corrosion. Thisunique design results in 30 percent less refrigerant charge comparedto other standard types of heat exchangers, making them moreenvironmentally friendly and reducing maintenance costs.The TCX range features a wide range of safety devices, such as flowand level switches, thermal probes, pressure probes, crankcaseheating and strainers allows you to operate the chiller securely. Thecontroller, which combines all the chiller sensors into one system,issues timely warnings in case of deviation of the operatingparameters from the standard values.823Fully hermetic scroll compressorThe fully hermetically sealed refrigerant compressor preventsrefrigerant gas from leaking and requires zero maintenance.The phase sequence relay has no risk of compressor failure incase of changing power supply.138Copper brazed plate evaporator510The copper brazed plate heat exchanger has a compact design andlight weight. It is highly reliable and can withstand long-termtemperature loads.9Atlas Copco Elektronikon MkV Touchunit controller with Smartlink Our Elektronikon MkV Touch unit controller is designed with energyefficient algorithms to continuously control the chiller’s parameters.It allows simple, effective integration into existing central controlsystems with our user friendly interface.4Robust and sound attenuatedcanopy designThe IP54 rated canopy design with galvanized steel structure ispainted with epoxy-polyester powder. This allows you to use thenew Atlas Copco TCX chiller indoors and outdoors, with ambienttemperatures down to -50 F without any need for additionalprotection. The sound-attenuated canopy also reduces noise levelsallowing the chiller to be installed in a normal working environment.5Ease of maintenanceThe unit is designed for easy access of the installed components.The wide canopy doors and thoughtful layout reduces maintenancetime and allows for easy inspection to prevent breakdowns.10Trouble-free installationOur chillers are fully assembled and tested in our factory andprovide a ready-to-use package including easy “Plug and Play”connections for quick and trouble-free installation.

Technical specifications TCX 4-90AModelTCX 4ATCX 6ATCX 9ATCX 11ATCX 13ATCX 15ATCX 20ATCX 25ATCX 28ATCX 35ATCX 40ATCX 55ATCX 70ATCX 80ATCX 90ACooling capacity (1) 6.44045.83Total absorbed power (1) 524.1929.8234.25EER (1) 0396.969441.190Cooling capacity (2) [BTU/hr]Total absorbed power (2) 821.0126.4330.0039.80EER (2) 13.203.453.883.25Compressor for each -100%0-100%0-50-100%122122111112222Compressor TypeRefrigerant CircuitsRefrigerant Type/GWPCapacity controlAxial fans nrHydraulic connection–in/outDimensions [in]1”1”1”1”1”1”1” 1/41” IP54IP54IP54IP54IP54IP54IP RatingControllerParametric MicroprocessorPower supplyAuxiliary voltageElektronikonTM460V – 10% / 3Ph PE / 60HzMK5S SMARTLINK24Vac(1) Reference condition: Ambient Air 95 F; Evaporator in 53,6 F / out 45 F without pump(2) Reference condition: Ambient Air 77 F; Evaporator in 68 C / out 59 C without pumpFlow diagramOptional Extras:AvailabilityManual external bypass3Leaving water temp below 5 C3Lowest ambiant temp below 5 C3Flange UNI PN1631Copper brazed plate evaporator2Fully hermetic scroll compressor3Castors3State-of-the-art microchannel condenserWater strainer3Filter dryerRemote setpoint control3Expansion valveNPT thread water connections3Stainless steel valveSea-package34567Water pump with stainless steel

November 2020 Atlas Copco Compressors LLC. All rights reserved.Solutions portfolioAir CompressorsPiston ScrollOil InjectedRotary ScrewOil Free RotaryScrew/ToothCentrifugalGas Generation Air Treatment Industrial CoolingGas GenerationFiltersDryersIndustrial CoolingAir BlowersTurboScrewVacuum PumpsMulti-StageLobeRotary ScrewVaneClawLiquid RingService SolutionsFactory TrainedTechniciansInstallation &PipingAtlas Copco Compressors LLC300 Technology Center WaySuite 550 Rock Hill, SC 29730, USAPhone: 1 e PlansSmartLinkRemote Monitoring

our new industrial cooling portfolio. We have incorporated our 145 years of design experience in the new range. The TCX range maximizes efficiency and comes with the reliability and performance customers expect, and demand, from an Atlas Copco product. We have taken a product and put our own innovation stamp on it. You will see this when you