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STATIONARY PACKING SYSTEMSHAVER INLINE AND HAVER INTEGRA T H E H AVE R G R O U P

HAVER INLINE - STATIONARy PACKING SySTEmSHAVER INLINE are stationarypacking machines for fillingfine and coarse bulk materialsinto 25 to 50-kg valve bagsmade of paper, polyethyleneor polypropylene.Also mixed and granulatedproducts can be filled withour HAVER INLINE.Your speed requirements determineHAVER has optimum solutions forwhether the HAVER INLINE packingn Every loose, bulk product propertymachine is equipped with two, threen Every commercially available2 3OPTImum CONCEPTS, ANALySES, TESTSvalve-bag type and dimensionsor four spouts.n All customer requirements, tailo-red to fulfil local requirementsThe HAVER INLINE is available inmanual, semi-automatic or fullyautomatic versions. That means amanual or automatic bag applicationSuccessful and complete systemis possible.solutions are based on HAVER &BOECKER’s analytical approachTo boost productivity, it is alsoand its broad-based expertise andpossible to add a HAVER automaticexperience from:bag applicator.n Continuous research anddevelopmentn Its own in-company laboratoriesn Its own, self-developed testmethodsPACKAGING TRIANGLEn Detailed sampling for determiningphysical product propertiesn Exact air permeability tests onempty bags using precisioninstrumentsn Economically sound conceptsn HAVER Vertical Impeller Filling Systemn HAVER Horizontal Impeller Filling Systemn HAVER Air Entrainment Systemsn Further Filling Systems:nnnnHAVER INLINE for filling granulated, mixed and powder products– Gravity Filling Systems– Auger Packer– Pump PackerSystem ComponentsHAVER Bag Application TechnologyHAVER INTEGRA HAVER Palletizing SystemsClassifying the bulk materials with HAVER sievesHAVER DEAERATION TESTERHAVER AIRFLOW TESTER bag testing unitTHE HAVER G R O UP

4 5HAVER FILLING SySTEm wITH VERTICAL ImPELLERHAVER valve-bag filling machines using the vertical impellerfilling system is a highlysuccessful technology for fillingloose, powder-type, bulk material into valve-bags accordingto the gross weight system.The advantagesn Precise weighing during the fillingprocessn High compaction levelsn Low aeration amount during fillingproduces high density packagingn Minimal spillagen Rapid emptying of the packing siloand filling machine via a second(optional) impeller outletn Easy accessibility for effectivemaintenance and cleaningn Modern drive system design andoptimally designed wear partsassure maximum operation timefor a higher availability anda low-wear filling of abrasiveproductsFrom the 1-spout filling machinewith manual operation through tothe 4-spout INTEGRA with emptybag cellular feederHAVER Filling shut-off valvesPinch valveSlide valveTHE HAVER G R O UP

6 7HAVER FILLING SySTEm wITH HORIzONTAL ImPELLERThrough continuous development, HAVER’s horizontalimpeller filling machine isdesigned to pack highly flowresistant, powder-type, loosematerials that are prone toclogging.The advantagesn Especially adaptable to differentmaterials and material flowcharacteristicsn Large material inlet cross sectionn High filling speedsn Continuous material feeding(no clogging, no bridging)n High filling speeds while main-taining tight weight tolerancesHAVER horizontal impellerTHE HAVER G R O UP

8 9HAVER AIR ENTRAINmENT SySTEmAn ideal field of applicationfor our air entrainment systemsis the packaging of materialmixtures with fine and coarseparts.The universal air entrainment sys-n Operator friendly designtem has gained wide acceptancen Entire system requires minimalfor filling fine to granular productsmaintenanceinto valve bags.Universal application for filling manyThe ideal area of application is theproducts types, which vary in particlepacking of products that consist of asize and density, where the air en-mixture of fine and coarse particles.trainment amounts can be optimallyInline filling machines are available foradjusted independent of each othermanual or fully automatic operationand where the air pressure can beand for integration into existingcentrally regulated.packing plants with up to four fillingAs an option, this adjustmentspouts.process may be automated via thesort-selection of the HAVER weigherThe air entrainment machine according to the gross weight filling system is used for filling free flowingmaterials as well as technicallyThe advantageselectronics.n Gentle product handlingn Material components do notdifficult powder-type and granularbecome separated during theproducts.packing processn Production rates of upThe pressure chamber aerationconcept provides optimum productflow with minimal air consumption.Aeration rates depend on the product characteristics and are individually adjustable.Thanks to continuous suction duringto 400 bags/hr per filling spoutn High weight precisionn Fully aerated pressure chambern Homogeneous product/air mixturen Dust minimizationn Automatic cleaning programn Trouble-free filling of paper,filling, high filling rates with minimumPE and PP valve-bagsinternal bag pressure are assured.Cone from aboveFully aeratedMaintenance flap at thepressure chamberMaintenance flap at the filling boxConical valve in our universal airentrainment systemConical valve in our gross-type airentrainment systemButterfly valveTHE HAVER G R O UP

10 11FuRTHER FILLING SySTEmSGravity filling systemAuger packerPump packerThe HAVER gravity packer isthe all-round solution forgrainy, granular and lumpyproducts.The HAVER auger packer isused for the compact fillingof badly flowing lightproducts.The HAVER Pump-Packer isappropriate for filling ofproducts with low density.The product is filled according to theThe constant product flow into theThe product transport is made bygravity principle – without additionalauger housing is achieved by the con-means of a double-acting diaphragmconveying air or mechanical assis-tinuously operating agitator positio-pump. Since the system is self-tance. For optimum product densifi-ned above the dosing auger. Thepriming, it is often possible to docation the packer can be extended torotation speed of the dosing augerwithout a packing silo. This fillingincorporate a vibrating compactor.is adjusted to your product and yoursystem can be completed by arequirements for weight-accuratepressing station.coarse and fine flow product dosing.The advantagesThe advantagesThe advantagesn Cost efficiency through the com-n Space savings from the lown Bag filling with low amount of airpact, low-maintenance machinedesignn Ease of operation through theclear machine designn Fully automatic ultrasonic valvesealing possiblemachine height of only 1,560 mmn Material savings through thethanksn Compact bags due to an integrablecompact filling of very fluidizedpressing station for improvementproductsof performance and shapingn Improved product storage fromthe filling of tight bagsof the bagsn Optimal weight accuracyn Ultrasonic valve sealing possibleGravity packerGravity filling systemAuger packerPump packerStraight free-fall tube for bridging productsPump packerBent free-fall tubeTHE HAVER G R O UP

12 13SySTEm COmPONENTSFor our different filling systems,A separate valve closing unit onprocess - until the bag reaches thewe offer a variety of systemevery filling spoutconsumer - we recommend equip-components:For greater cleanliness over the en-ping your HAVER INLINE with antire filling and subsequent transportultrasonic bag-closing unit.n spillage rejectorn various types of filling tubesn pressure jawsn various types of bag chairsn bag sealing technologyMinimal bag valve extensionSmooth handling of filled bags in upright positionThe spillage rejecting flapoffers a big improvement in bagcleanliness. During discharge, therejecting flap prevents the bag frombecoming contaminated with productthat could drip out of the filling tube.Activation of the rubber flap occurspneumatically.Spillage rejecting flap during filling processSpillage rejecting flap during bag dischargeHAVER Filling tube variantsHAVER BAG CHAIR VARIANTS1231 – Bag chairs for manual removal, manually height adjustableFor machines with the manual removal of filled bag, the bag chairmay be adjusted to suit the length of the bag using just a fewmotions of the hand.2 – Bag chairs for automatic, vertical bag discharge - manuallyadjustable (optionally motor-driven, continuous)When only one bag size is used or when bag changeovers areseldom, then the tip-chair for automatic discharge may be heightadjusted using standard tools.3 – Bag chair for automatic vertical bag discharge, motorized,continuous height adjustment via bag type pre-selectionFor different bag lengths and frequent sort changes, the automaticbag chair height adjustment (through a gear reduction motorand spindle) is recommended. Adjustment is done simply by asort-selection key during product or bag changeovers.Filling tube: conical designFilling tube: with inflatable sleevePressure jawsCleaning programTHE HAVER G R O UP

14 15HAVER BAG APPLICATION TECHNOLOGyAutomatic bag applicators byHAVER & BOECKER for valvebags automate and enhancethe packaging process.In contrast to manual bag application, they ensure the high efficiencyn Easy and fast adjustment to diffe-rent bag sizes and typesn Integrated bundle magazineyour output requirement determines what kind of empty bagprovisioning system will be used.carriage with a storage capacity ofDepending on the required storage200 to 250 bagscapacity and the available space,n If required, usage of differenttypes of empty bag magazinesdifferent empty bag provisioningsystems can be used:n Vertical bundle magazineof a packing machine.(400 to 500 bags)Empty valve bags – from a bundle orThe automatic bag applicator LV-za reel – are placed mechanically(traversing linearly, cellular feeder)onto the filling spouts of the packingby HAVER & BOECKER is a compactmachine and adapted to its speed.and flexible, linear high-capacityThe application process is consistentapplication system.and reliable.It is the optimum solution for theThe system can be quickly and flexiblyThe types of bags that can be usedautomation of your multiple-spoutadapted to different types of bags.are glued valve bags made of paper,inline packing plant.HAVER automatic bag applicators areadaptable to different bag sizes.The automatic bag applicatorCompact by HAVER & BOECKERcan be used with stationary packingmachines with 1 to 4 filling spouts.The advantagesn Capacity of up to 900 bags/hrn Compact design550 bags, depending on its length)n Reel magazineof modular and compact design andpolyethylene or polypropylene.The application technology is easilyn Empty bag cellular feeder (450 toThe advantagesrequire little space.n Capacity of up to 1,300 bags/hrn HAVER valve bag applicationtechnology, modular integratedn High availability and maximumefficiency in all performance areasn Universally usable with respect toFlexible installationYour automatic bag applicator will beadapted to your local and specificconditions! This is made possible bythe construction of the HAVER LV-Zbag materials and provisioning ofaccording to the proven modularempty bagssystem. The empty bag provisioningn Reliable processes and sensitivecontrol systemsn Low-wear drive engineeringsystem can be installed on the rightor left side of the HAVER INLINE.This way the filling plant can bemanually operated and maintainedfrom the front without barriers.HAVER INLINE with movable automatic bag applicator - bundle systemMagazine carriageVertical magazineEmpty bag cellular feederTHE HAVER G R O UP