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JOINT FLEET MAINTENANCE MANUAL (JFMM)COMUSFLTFORCOMINST 4790.3VOLUME IIINTEGRATED FLEET MAINTENANCEDEPARTMENT OF THE NAVYCOMMANDING OFFICER SUBMEPPPO BOX 2500PORTSMOUTH NAVAL SHIPYARDPORTSMOUTH, NH 03804-2500
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 2019JOINT FLEET MAINTENANCE MANUALVOLUME IIINTEGRATED FLEET MAINTENANCELIST OF EFFECTIVE CHAPTERSChapter NumberChange in EffectPart 11Change -2Change -3Change -4Change -Part II1Change -2Change -3Change -Part IIIFWDChange -1Change -2Change -3Change -4Change -5Change -ii
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 2019JOINT FLEET MAINTENANCE MANUALVOLUME IIINTEGRATED FLEET MAINTENANCETABLE OF CONTENTSPART ICHAPTER 1 - INTRODUCTION1.1Purpose .II-I-1-11.2Scope .II-I-1-11.3Changes and Corrections .II-I-1-2AppendicesABList of Acronyms .II-I-1A-1Glossary of Terms . II-I-1B-1CHAPTER 2 - MAINTENANCE AND MODERNIZATION PROGRAM2.1Purpose .II-I-2-22.1.1Naval Supervisory Authority .II-I-2-22.1.2Lead Maintenance Activity .II-I-2-62.1.3Ship’s Responsibility .II-I-2-82.2Maintenance Accomplishment Levels .II-I-2-82.2.1Fleet Maintenance .II-I-2-82.2.2Industrial Maintenance .II-I-2-92.3Reliability Centered Maintenance .II-I-2-92.4Condition Based Maintenance .II-I-2-102.4.1Unrestricted Operations (Submarines Only) .II-I-2-102.4.2Periodic Maintenance Requirements Program (Submarines Only) .II-I-2-102.4.3Material Condition Assessment Feedback Program (Submarines Only) .II-I-2-102.4.4Machinery Condition Analysis (Surface Force Ships and AircraftCarriers) .II-I-2-112.4.5Ship Assessment, Groom and Evaluation .II-I-2-122.4.6Performance Monitoring Team .II-I-2-122.4.7Command, Control, Communications, Computers and Combat SystemsReadiness Assessment Program (Aircraft Carriers Only) .II-I-2-122.4.8Electronic Systems Review (SSBN and SSGN 726 ClassSubmarines Only) .II-I-2-122.5System or Component Maintenance Programs (Submarines and Aircraft CarriersOnly).II-I-2-132.5.1Advanced Equipment Repair Program (Submarines Only) .II-I-2-132.5.2TRIDENT Planned Equipment Replacement Program(SSBN and SSGN 726 Class Submarines Only) .II-I-2-13iii
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 20192.5.32.5.4Aircraft Carrier Planned Equipment Replacement Program (AircraftCarriers Only) .II-I-2-14Seawolf Class Rotatable Pool Program .II-I-2-142.6Modernization .II-I-2-142.6.1Navy Modernization Program .II-I-2-142.6.2Types of Ship Changes .II-I-2-152.6.3Navy Data Environment System. .II-I-2-152.6.4Submarine Force Navy Modernization Process .II-I-2-162.7Integrated Fleet Maintenance Management .II-I-2-162.7.1Integrated Fleet Maintenance Management .II-I-2-162.7.2Continuous Maintenance .II-I-2-162.8Technical Assistance .II-I-2-172.8.1Regional Maintenance Center .II-I-2-172.8.2Ship Assessment, Groom and Evaluation .II-I-2-172.8.3Carrier and Field Service Unit. .II-I-2-172.8.4Elevator Support Unit. .II-I-2-182.8.5Propulsion Plant Engineering Activity (Aircraft Carriers Only) .II-I-2-182.8.6Waterfront Corrective Action Program .II-I-2-182.8.7Fleet Maintenance Support Branch (Nuclear Powered Vessels Only) .II-I-2-182.9Propulsion Plant Material Condition (Aircraft Carriers Only).II-I-2-182.9.1Purpose .II-I-2-182.9.2Applicability .II-I-2-192.9.3Ship’s Force Requirements.II-I-2-192.9.4Type Commander Responsibilities.II-I-2-262.9.5Assessing Deficiency Impact and Scheduling Corrective Action .II-I-2-282.10 100 Hour Transition Periods (Surface Force Ships Only) .II-I-2-282.10.1Critical Time Period .II-I-2-282.10.2First 100 Hour Plan .II-I-2-282.10.3Final 100 Hour Plan.II-I-2-29AppendicesABCDEFMaterial Condition Assessment Process Timeline . II-I-2A-1CVN Propulsion Plant Material Condition Assessments . II-I-2B-1System Certification Checklist for CNO Availability Key Events(Aircraft Carriers Only) . II-I-2C-1Scope of Visual Inspections of Reactor Plant Fluid Systems.II-I-2D-1First 100 Hours for Surface Force Scheduled Availability . II-I-2E-1Final 100 Hours for Surface Force Scheduled Availability . II-I-2F-1CHAPTER 3 - CHIEF OF NAVAL OPERATIONS SCHEDULED MAINTENANCEAVAILABILITIES3.1Purpose .II-I-3-53.2Chief of Naval Operations Scheduled Maintenance Availabilities .II-I-3-63.2.1Early Start .II-I-3-7iv
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 20193.2.23.2.3Early Start Concurrence .II-I-3-7Readiness to Start Availability (Aircraft Carriers and Surface ForceShips Only) .II-I-3-73.3Maintenance Policies and Procedures .II-I-3-83.3.1Critical Path Jobs .II-I-3-83.3.2Work Sequence Schedule .II-I-3-83.3.3Milestones.II-I-3-83.3.4Production Completion Date .II-I-3-93.3.5Delayed Production Completion Date .II-I-3-103.3.6(Surface Force Ships Only) Command, Control, Communications,Computer, Combat Systems, Intelligence Light Off (AEGIS Light Offfor AEGIS ships) .II-I-3-103.3.7Memorandum of Agreement bility Work Package Planning .II-I-3-183.4.1Forces Afloat Planning Sources .II-I-3-183.4.2Forces Afloat Planning Actions.II-I-3-203.4.3Availability Work Packages .II-I-3-203.5Availability Planning.II-I-3-223.5.1Ship’s Force Pre-Planning .II-I-3-223.5.2Docking Conference .II-I-3-273.5.3Ship’s Force Administrative Preparations .II-I-3-273.5.4TYCOM AWP Schedule and Documentation Requirements (SurfaceForce Ships Only) .II-I-3-283.5.5BAWP or AWP Change Management Process (Surface ForceShips Only) .II-I-3-293.5.6Modernization (Surface Force Ships Only) .II-I-3-313.6Availability 3.6.2Arrival Conference .II-I-3-363.6.3Routine Meetings and Conferences .II-I-3-373.6.4Assist Ship’s Force Funds .II-I-3-393.6.5Integrated Logistics Overhaul .II-I-3-393.6.6Ship’s Selected Records .II-I-3-413.6.7New Work .II-I-3-423.6.8Trials, Inspections and Crew Certification .II-I-3-433.7Completion of Availability.II-I-3-923.8Availability Completion Departure Conference .II-I-3-923.9Post Availability .II-I-3-933.9.1Completed Availability Work Package .II-I-3-933.9.2End-of-Cycle Analysis (Surface Force Ships Only) .II-I-3-933.9.3Post-Availability Analysis (Surface Force Ships Only) .II-I-3-933.10 Baseline Availability Work Package Close-Out (Surface Force Ships Only) .II-I-3-93v
COMUSFLTFORCOMINST 4790.3 REV D16 Oct et Readiness Plan Maintenance Cycle BAWP Close-Out .II-I-3-93BAWP Close-Out Verification and Assessment Meeting .II-I-3-93Typical CNO Availability Planning Milestones (Submarines Only) . II-I-3A-1Typical CNO Availability Planning Milestones (Surface Force ShipsOnly) . II-I-3B-1Typical CNO Availability Planning Milestones (Aircraft CarriersOnly) . II-I-3C-1Suggested Guidelines for Forces Afloat Review of Availability WorkPackages .II-I-3D-1Monitoring Procedures (Surface Force Ships and Aircraft Carriers) . II-I-3E-1SITREP/Progress Report (Aircraft Carriers Only) . II-I-3F-1SITREP/Progress Report (Surface Force Ships Only) . II-I-3F-3Sample New Work Forwarding Letter and Index .II-I-3G-1Suggested Message Format for a New Work Candidate . II-I-3H-1Minimum Dock Trials Requirements (Surface Force Ships andAircraft Carriers) . II-I-3I-1Minimum Fast Cruise Requirements (Surface Force Ships and AircraftCarriers) . II-I-3J-1Minimum Tests to be Performed During Sea Trials (Surface ForceShips and Aircraft Carriers . II-I-3K-1Minimum Dock Trials Requirements (Submarines Only) . II-I-3L-1Minimum Fast Cruise Requirements (Submarines Only) . II-I-3M-1Minimum Sea Trials Requirements for Chief of Naval OperationsAvailabilities Less Than Six Months Duration (Submarines Only . II-I-3N-1Minimum Sea Trials Requirements for Chief of Naval OperationsAvailabilities Greater Than Six Months Duration (Submarines Only) .II-I-3O-1Summary of Significant Post Repair Sea Trial Requirements(Submarines Only). II-I-3P-1Applicable RMC Availability Completion Certification Sheet (SurfaceForce Ships Only) .II-I-3Q-1Availability Quality Management Plan (QMP) (Surface Force ShipsOnly) . II-I-3R-1SAMPLE MESSAGES FOR CNO SCHEDULED AVAILABILITIES (SURFACEFORCE SHIPS ONLY)AASample Ship’s Request for Permission to Commence Fast Cruise (SurfaceForce Ships and Aircraft Carriers) . II-I-3AA-1ABSample Ship’s Report of Fast Cruise Completion (Surface Force Shipsand Aircraft Carriers) . II-I-3AB-1ACSample Supervising Authority Readiness for Sea Trial Message (SurfaceForce Ships and Aircraft Carriers) . II-I-3AC-1ADSample Prime Contractor Availability Key Event Readiness CertificationMemorandum (Surface Force Ships Only). II-I-3AD-1AESample Fleet Maintenance Activity Availability Key Event ReadinessCertification Memorandum (Surface Force Ships Only) . II-I-3AE-1vi
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 2019AFAGAHAIAJAKALAMANAOSample Naval Shipyard Availability Key Event Readiness CertificationMemorandum (Surface Force Ships Only). II-I-3AF-1Sample Alteration Installation Team Availability Key Event ReadinessCertification Memorandum (Surface Force Ships Only) . II-I-3AG-1Sample Ship’s Force Availability Key Event Readiness CertificationMemorandum (Surface Force Ships Only). II-I-3AH-1Sample Quality Assurance Availability Key Event ReadinessCertification Memorandum (Surface Force Ships Only) . II-I-3AI-1Sample Final Availability Key Event Readiness CertificationMemorandum (Surface Force Ships Only). II-I-3AJ-1Branding Category (CAT) A Change Deferral Process (Surface ForceShips Only) . II-I-3AK-1BAWP Change Deferral Request (SAMPLE) . II-I-3AL-1Availability Planning Conference Agenda Sample (Surface Force ShipsOnly) . II-I-3AM-1BAWP Work Item Branding Categories (Surface Force Ships Only) . II-I-3AN-1BAWP to AWP Process (Surface Force Ships Only) . II-I-3AO-1SAMPLE MESSAGES FOR CNO SCHEDULED AVAILABILITIES OF LESS THANSIX MONTHS IN DURATION (SUBMARINES ONLY)BASample TYCOM Message Concerning Escort Services . II-I-3BA-1BBSample ISIC Message to TYCOM Concerning Crew Certification andMaterial Condition for Fast Cruise and Sea Trials . II-I-3BB-1BCMajor Trial and Inspection Milestones. II-I-3BC-1BDSample TYCOM Message to Ship Concerning Sea Trials DepthAuthorization . II-I-3BD-1BESample Ship Message to TYCOM Concerning Readiness for Follow-OnSea Trials . II-I-3BE-1BFSample ISIC Message to TYCOM Concerning Material Certification forFollow On Sea Trials . II-I-3BF-1BGSample TYCOM Message to Ship Concerning Follow-On Sea TrialsDepth Authorization . II-I-3BG-1BHSample Ship Message to ISIC Concerning Readiness for Fast Cruise . II-I-3BH-1BISample ISIC Message to Ship Authorizing Commencement of FastCruise .II-I-3BI-1BJSample Ship Message to ISIC and TYCOM Concerning Readiness forSea Trials . II-I-3BJ-1BKSample ISIC Message to TYCOM Concerning Final MaterialCertification Prior to Sea Trials . II-I-3BK-1BLSample Ship Message to ISIC and TYCOM Concerning MaterialCertification Upon Completion of Sea Trials . II-I-3BL-1BMSubmarine Sea Trial Situation Report (SITREP) . II-I-3BM-1BNSample Message Concerning Mod Alert Notification . II-I-3BN-1BOSample TYCOM Message to Ship Concerning URO . II-I-3BO-1BPMessage Scenario for CNO Availabilities of Less than Six Months inDuration . II-I-3BP-1vii
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 2019BQBRBSBTSample ISIC Message to TYCOM Concerning Fly-By-Wire CrewCertification and Fly-By-Wire Material Condition for At-Sea Testingor Fast Cruise and Sea Trials . II-I-3BQ-1Sample TYCOM Message to Ship Concerning Authorization to UseFly-By-Wire Ship Control Systems. II-I-3BR-1Sample ISIC Message to TYCOM Concerning Fly-By-Wire MaterialCertification Upon Completion of At-Sea Testing or Sea Trials . II-I-3BS-1Sample TYCOM Message to Ship Concerning URO for Fly-By-WireShip Control Systems . II-I-3BT-1SAMPLE MESSAGES FOR CNO SCHEDULED AVAILABILITIES OF GREATERTHAN SIX MONTHS DURATION (SUBMARINES ONLY)CASample SRDRS Support Services Message . II-I-3CA-1CBSample ISIC Message to TYCOM Concerning Crew Certification . II-I-3CB-1CCMajor Trial and Inspection Milestones. II-I-3CC-1CDSample TYCOM Message to Ship Concerning CompletionPrerequisites . II-I-3CD-1CESample TYCOM Message to NAVSEA Concerning Fast Cruise andCritical Reactor Operations . II-I-3CE-1CFSample TYCOM Message to Ship Concerning Sea Trials DepthAuthorization . II-I-3CF-1CGSample TYCOM Message to Ship Concerning URO . II-I-3CG-1CHSample ISIC Message to TYCOM Concerning Material CertificationPrior to Sea Trials . II-I-3CH-1CISample ISIC Message to TYCOM Concerning Material Certificationupon Completion of Sea Trials .II-I-3CI-1CJSample Ship Message to TYCOM Concerning Readiness forFast Cruise . II-I-3CJ-1CKSample Ship Message to TYCOM Concerning Readiness forSea Trials . II-I-3CK-1CLSample TYCOM Message Concerning Resumption of Sea TrialsCompletion Prerequisites. II-I-3CL-1CMSample ISIC Message to TYCOM Concerning MaterialCertification for Follow-On Sea Trials . II-I-3CM-1CNSample Ship Message to TYCOM Concerning Readiness forFollow-On Sea Trials . II-I-3CN-1COSample TYCOM Message to Ship Concerning Follow-On Sea TrialsDepth Authorization . II-I-3CO-1CPReserved for Future Use . II-I-3CP-1CQSample Message Concerning Mod Alert Notification . II-I-3CQ-1CRMessage Scenario for CNO Availabilities of Greater than Six Monthsin Duration . II-I-3CR-1CSSample NAVSEA Message to TYCOM Concerning Fly-By-WireShip Control Systems Material Condition Readiness for Sea Trials . II-I-3CS-1CTSample TYCOM Message to Ship Concerning Authorization to UseFly-By-Wire Ship Control Systems. II-I-3CT-1viii
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 2019CUCVSample ISIC Message to TYCOM Concerning Fly-By-Wire MaterialCertification Upon Completion of At-Sea Testing or Sea Trials . II-I-3CU-1Sample TYCOM Message to Ship Concerning URO for Fly-By-WireShip Control Systems . II-I-3CV-1CHAPTER 4 - FLEET MAINTENANCE AVAILABILITIES4.1Purpose .II-I-4-24.2Definitions .II-I-4-34.2.1Fleet Maintenance Activity .II-I-4-34.2.2Lead Maintenance Activity .II-I-4-34.2.3Executing Activity .II-I-4-34.2.4Business Case Analysis .II-I-4-34.2.5Planning Board for Maintenance .II-I-4-34.2.6Maintenance and Modernization Business Plan .II-I-4-34.2.7Immediate Superior In Command .II-I-4-44.3Fleet Maintenance Availabilities .II-I-4-44.3.1Ship’s Force Upkeep .II-I-4-44.3.2Scheduled Continuous Maintenance Availability .II-I-4-44.3.3Major Maintenance Period .II-I-4-54.4.4Unscheduled Continuous Maintenance Availability .II-I-4-54.3.5Emergent Availability .II-I-4-54.4Common Elements sion of Work Candidates .II-I-4-84.4.3Critical Jobs .II-I-4-84.4.4Integrated Work Schedule .II-I-4-94.4.5Technical Assistance and Assessment.II-I-4-94.4.6Late Work and Scope Control .II-I-4-94.4.7Memorandum of Agreement .II-I-4-104.4.8Radiological Controls .II-I-4-104.4.9Ship to Shop Material Control .II-I-4-104.4.10Shipchecks .II-I-4-104.4.11Lead Maintenance Activity Daily Production Meeting.II-I-4-104.4.12Lead Maintenance Activity Progress Review .II-I-4-114.4.13100 Hour Transition Periods (Submarines Only) .II-I-4-124.5Ship’s Force Upkeep .II-I-4-134.5.1Upkeep Work Planning .II-I-4-134.5.2Ship’s Force Upkeep Work Execution .II-I-4-144.5.3Ship’s Force Upkeep Work Completion .II-I-4-144.6Scheduled Continuous Maintenance Availability .II-I-4-144.6.1Scheduled Continuous Maintenance Availability Planning .II-I-4-144.6.2Continuous Maintenance Availability Execution .II-I-4-204.6.3Continuous Maintenance Availability Completion Procedures .II-I-4-204.6.4Hot Wash and Lessons Learned .II-I-4-23ix
COMUSFLTFORCOMINST 4790.3 REV D16 Oct 20194.6.5Maintenance Management Performance Goals (Submarine Tendersonly) .II-I-4-234.7Major Maintenance Period .II-I-4-26Major Maintenance Period Planning .II-I-4-274.7.14.7.2Major Maintenance Period Execution .II-I-4-334.7.3Major Maintenance Period Completion Procedures.II-I-4-344.7.4Hot Wash and Lessons Learned .II-I-4-364.7.5Activity Performance Summary .II-I-4-374.8Year Long Continuous Maintenance.II-I-4-374.8.1Year Long Continuous Maintenance Planning.II-I-4-374.8.2Year Long Continuous Maintenance Work Execution .II-I-4-374.8.3Continuous Maintenance Completion .
N Minimum Sea Trials Requirements for Chief of Naval Operations Availabilities Less Than Six Months Duration (Submarines Only .II-I-3N-1 . O Minimum Sea Trials Requirements for Chief of Naval Operations Availabilities Greater Than Six Months Duration (Submarines Only) .II-I-3O-1 . P Summary of Significant Post Repair Sea Trial .
