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Automotive CablesCaleb Cable provides a wide range of automotivetomotive wires and cablescables, and cableassembly. Our range includes single core wires and multi-core cables, as well as thecar antenna cable of RG58, RG174 and RTK 031, 1.5DS/QFB etc.Our RTK-031 cable, together with the Fakra connectors, can provide one cablesolution for GPS navigation system, AM/FM radio, and mobile phone applications incar.Our end users include Ford and BMW.www.CalebCable.com9.1
Automotive CablesDescriptionPageStandards. 9.3Certificate. 9.4Germany StandardFLY . 9.5FLYY . 9.6Japanese StandardAV . 9.7CAVS . 9.8American StandardTWP. 9.9GPT . 9.10RG58 C/U . 9.11RG174 A/U. 9.11RTK031 . 9.12www.CalebCable.com9.2
Automotive CablesStandardsGlobal StandardsISO 6722SAE J 1128Engineering Society for Advancing Mobility Land, Sea Air and SpaceTWPGPTHDTTXLGXLSXLTWEGTEHTEThin wall, thermoplastic insulatedGeneral purpose, thermoplastic insulatedHeavy duty, thermoplastic insulatedThin wall, cross-linked polyolefin insulatedGeneral purpose, cross-linked polyolefin insulatedSpecial purpose, cross-linked polyolefin insulatedThin wall, thermoplastic elastomer insulatedGeneral purpose, thermoplastic elastomer insulatedHeavy duty, thermoplastic elastomer insulatedJASO D 609-90Japanese Automobile StandardAVAVSAVSSAVSSfVinyl insulated low tension electric cable for automobilesLow tension cable with reduced outside diameter for automobiles; general wall thicknessLow tension cable with reduced outside diameter for automobiles; thin wall thicknessLow tension cable with reduced outside diameter for automobiles; thin wall thickness;high flexibilityConstruction of conductors pressed in circular shape; low tension cable with reducedoutside diameter for automobiles; general wall thicknessCross-linked vinyl heat-resistant low-tension cable for automobilesCross-linked polyethylene heat-resistant low-tension cable for automobilesCAVSAVXAEXName Designation for German Type1. Single core wiresFL Y 0.5FL RY 0.75Nominal cross-section 0.5mm2Nom. cross-section 0.75mm2PVC insulationAutomotive wirePVC insulationReduced thickness of insulationAutomotive wire2. Multi-core cablesFL RY 2x 1.5 sn -AFL YSymmetric conductor structureTinned individual wireNominal cross-section 1.5 mm2Two coresPVC insulationReduced thickness of insulationY 2x 0.5Nominal cross-section 0.5mm2Two coresPVC sheathPVC insulationAutomotive wireAutomotive wirewww.CalebCable.com9.3
Automotive CablesCertificatewww.CalebCable.com9.4
Automotive CablesGermany Standardsingle core cableFLYTechnical dataCable structureTemperature range: -25 C to 105 CConductors: bare copperInsulation: PVCSpecial propertiesStandardConductors 6 mm² are suitablefor use as battery cablesResistant to motor fluids, fuelsHydrolysis resistantResistant to pressure at high temperaturesExcellent electrical characteristicsISO 6722 Class BApplicationFLY single core wire is used for the wiring of the automotive application.NO. Cores xCross-sec.mm21 x 0.501 x 0.751 x 1.001 x 1.501 x 2.001 x 2.501 x 3.001 x 4.001 x 6.00Conductor Resistanceat 20 Ω/km37.1024.7018.5012.709.427.606.004.713.14Outer Outer CableWeightkg/km81215202632374968Battery Cables1 x 10.01 x 16.01 x 25.01 x 35.01 x 50.01 x 70.01 x 95.01 x 13.5015.5018.0019.701171932743975477699901250
Automotive CablesGermany StandardMulti-Core cableFLYYTechnical dataCable structureConductors: bare copperInsulation: PVCSheath: PVCTemperature range: -40 C to 150 CSpecial propertiesStandardConductors 6 mm² are suitablefor use as battery cablesResistant to motor fluids, fuelsHydrolysis resistantResistant to pressure at high temperaturesExcellent electrical characteristicsISO 6722 Class BApplicationFLYY multi-core cable is used for the wiring of the automotive application.NO. Cores xCross-sec.mm22 x 0.502 x 0.752 x 1.002 x 1.503 x 0.503 x 0.753 x 1.003 x 1.50Conductor stanceat 20 Ω/km37.1024.7018.5012.7037.1024.7018.5012.70Outer CalebCable.com9.6Outer eWeightkg/km3148658353608198
Automotive CablesJapanese StandardAVTechnical dataCable structureTemperature range: -40 C to 85 CConductors: bare copperInsulation: PVCSpecial propertiesStandardIntermittent temperature (48h): 120 CResistant to motor fluids, fuelsHydrolysis resistantResistant to pressure at high temperaturesExcellent electrical characteristicsJIS C 3406ApplicationAV single core wire is used for the low voltage circuits of the automotive application.NO. Cores xCross-sec.mm21 x 0.501 x 0.851 x 1.251 x 2.001 x 3.001 x 5.001 x 8.001 x 10.01 x 15.01 x 20.01 x30.01 x 40.01 x 50.01 x 60.01 x 85.01 x 100.01 x 0.5f1 x 0.75f1 x 1.25f1 x 2f1 x 3fConductor 0Resistanceat 20 520.430.340.290.220.1736.7024.4014.709.505.76Outer 4.10Outer 4.10The "f" in the nominal size column indicates a flexible conductor with a finer wire 17264062921201602263844625836789241151912182540
Automotive CablesJapanese StandardCAVSTechnical dataCable structureTemperature range: -40 C to 80 CConductors: bare copperInsulation: PVCSpecial propertiesStandardResistant to motor fluids, fuelsHydrolysis resistantResistant to pressure at high temperaturesHigh abrasion resistanceExcellent electrical characteristicsJASO D 611-94ApplicationCAVS single core wire is used for the wiring of the automotive application.NO. Cores xCross-sec.mm21 x 0.301 x 0.501 x 0.851 x 1.25Conductor DiameterMax.mm0.700.901.101.40Resistanceat 20 Ω/km50.2032.7020.8014.30Outer 8Outer 0
Automotive CablesAmerican StandardTWPTechnical dataCable structureTemperature range: -40 C to 80 C (3000 hrs)Conductors: bare copperInsulation: PVCSpecial propertiesStandardResistant to motor fluids, fuelsHydrolysis resistantResistant to pressure at high temperaturesHigh abrasion resistanceExcellent electrical characteristicsSAE J1128ApplicationTWP single core wire is used for the wiring of the automotive application where there is requirementfor the reduced diameter and the smaller weight.AWG-no.22201818161412108*NO. Cores xCross-sec.mm21 x 0.351 x 0.501 x 0.801 x 0.801 x 1.001 x 2.001 x 3.001 x 5.001 x 8.00Conductor * for SAE J1128 application onlywww.CalebCable.com9.9Outer CableWeightkg/km6811111522345385
Automotive CablesAmerican StandardGPTTechnical dataCable structureTemperature range: -40 C to 80 C (3000 hrs)Conductors: bare copperInsulation: PVCSpecial propertiesStandardSAE J1128Resistant to motor fluids, fuelsHydrolysis resistantResistant to pressure at high temperaturesExcellent electrical characteristicsApplicationGPT single core wire is used for the general circuit wiring of the automotive application.AWG-no.20181816141210NO. Cores xCross-sec.mm21 x 0.501 x 0.801 x 0.801 x 1.001 x 2.001 x 3.001 x 5.00Conductor bCable.com9.10Outer ghtkg/km8111115223453
Automotive CablesRG58 C/UConstructionInner ConductorMaterial dia. mm19 x 0.18CCAInsulationMaterial dia. mmSPE2.95BraidingMaterialTC92%Electrical CharacteristicsSheathMaterial dia. mm4.95PVCAttenuation at 20 (dB/100m)50 MHz10.65200 MHz22.60600 MHz42.0038.4Max. conductor DC resistance at 20 （Ohm/km）Min. insulation DC resistance at 20 （MOhm x km） 500Rated temperature ( )80Max. operating voltage (VRMS)1900Rated voltage (V)30Capacitance (pF/m)103 3Velocity ratio (%)66Impedance (Ohm)50 3RG174 A/UConstructionInner ConductorMaterial dia. mm7 x 0.16CCSInsulationMaterial dia. mmSPE1.52BraidingMaterialTC84%Electrical characteristics441Max. conductor DC resistance at 20 （Ohm/km）Min. insulation DC resistance at 20 （MOhm x km） 200Rated temperature ( )80Rated voltage (V)30Capacitance (pF/m)105 3Velocity ratio (%)66Impedance (Ohm)50 3www.CalebCable.com9.11SheathMaterial dia. mm2.8PVCAttenuation at 20 (dB/100m)10 MHz9.5100 MHz27200 MHz40
Automotive CablesRTK 031ApplicationTV, radio, or phone receivers on automobile; Car navigation system (GPS); Wiring insidetelecommunications and electronic equipment such as portable phone.RTK-0311.5DS-QFB / 2.5DS-QFB / 3.5D-QFBInner Conductor (BC)1.5DS-QFBOuter Conductor 1 (Al-PET-Al)Jacket (PVC)Outer conductor 2(Copper wire or Tinned Copper wire)Outer conductor 2(Copper foil tape)Jacket (PVC)Outer Conductor 2 (Tinned Copper)Insulator (XLPE Foam)Insulator (FPE)Inner conductor (Cu or CCS)Temperature range: -40 to 105 Flame retardancy: IEC 60332-1, 60332-3Jacket: PVC/LSZH/PURRTK-0311.5DS-QFB2.5DS-QFB3.5D-QFBInner conductor: wires/conductor dia.(mm)7 x 0.277 x 0.207 x 0.321 x 1.2Insulator dia. (mm)2.11.62.73.5Outer conductor 1 ( 100%)AL/PET/ALCopper FoilCopper FoilCopper FoilOuter conductor 20.1 x 16 x 70.10 x 16 x 50.08 x 16 x 100.14 x 16 x 5Outer dia. (mm)3.2 0.13.0 0.23.8 0.35.6 0.3Max. Conductor resistance (Ohm/km)488533.315.9Capacitance at 1 kHz (nF/km)85 489 486 486 4Characteristic impedance ( Ohm)50 250 250 250 2800 MHz437590420310900 MHz4536304503301500 MHz6058305604401900 MHz6849506605102300 MHz75710607605702500 MHz79711108006003000 MHz881------5800 nuation(dB/km)www.CalebCable.com9.12
Caleb Cable provides a wide range of automotive wires and cables, and cable assembly. Our range includes single core wires and multi-core cables, as well as the car antenna cable of RG58, RG174 and RTK 031, 1.5DS/QFB etc. Our RTK-031 cable, together with the Fakra connectors, can provide one cable
