Miniature Circuit Breaker Migration Guide - Rockwell Automation

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Miniature Circuit BreakerMigration Guide1489-M1492-SPM1492-D188-J, -K1492-RCDA

1489-M Circuit BreakersDual terminals providewiring/bus bar flexibilityand clamp from both sides toimprove connection reliabilityTerminal design helpsprevent wiring missesScratch and solventresistant printingSuitable for DIN Rail mountingAccepts right-mountedshunt trips, auxiliary and signal contactsIndicator windowreflects contact statered: closed, green: openIP20 finger-safe design(all sides)1492-SPM Supplementary ProtectorsDual terminals provide wiring/bus bar flexibility and clamp from both sides toimprove connection reliabilityTerminal design helpsprevent wiring missesApproval marks areeasily visible on domeScratch and solventresistant printingSuitable for DIN Rail mountingIP20 finger-safe design (all sides)Indicator windowreflects contact statered: closed, green: openAccepts a wide variety of right,left, and space savingbottom-mounted accessories3 Miniature Circuit Breaker Migration

1492-D Miniature Circuit BreakerDual terminals providewiring/bus bar flexibilityand clamp from both sides toimprove connection reliabilityTerminal design helpsprevent wiring missesApproval marks areeasily visible on domeScratch- and solventresistant printingSuitable for DIN Rail mountingIP20 finger-safedesign (all sides)Indicator windowreflects contact statered: closed; green: openAccepts a wide variety of right,left, and space savingbottom-mounted accessories188-J, -K Regional Circuit BreakersScratch- and solventresistant printingApproval marks areeasily visible on domeSuitable for DIN Rail mountingIP20 finger-safedesign (all sides)Accepts a wide variety of right,left, and space savingbottom-mounted accessories4 Miniature Circuit Breaker Migration

1492-RCDA Residual Current DevicesDual terminals providewiring/bus bar flexibilityand clamp from both sides toimprove connection reliabilityApproval marks areeasily visible on domeTerminal design helpsprevent wiring missesTest push button toverify device functionalitySuitable for DIN Rail mountingIndicator windowreflects contact statered: closed, green: openScratch and solventresistant printingAccepts right-mountedauxiliary and signal contactsIP20 finger-safe design(all sides)5 Miniature Circuit Breaker Migration

The new offering of Allen-Bradley UL 489 miniature circuit breakershas an increased current range, durable laser printing and longer mechanical life.New product specification differences are noted in bold1489-A1489-MApproximate Dimensions gs, Certifications and Feature ComparisonsCurrent rated for 0.5 .40 ACurrent rated for 0.5 .63 ATrip Curves – C, DTrip Curves – C, DInterrupting capacityUL: 14 kA – C curve: 15-25 A; D curve: 13-20 A10 kA all other current ratingsIEC: 15 kAInterrupting capacityUL: 10 kA; IEC: 15 kAUL Ratings1P: 277V AC (0.5.40 A – C curve/0.5 35 A – D curve);240V AC (50 63 A – C curve/40 63 A – D curve);2P, 3P: 480Y/277V AC (0.5 40 A – C curve/0.5 35 A – D curve);240V AC (50 63 A – C curve/40 63 A D curve)1P: 48V DC; 2P: 96V DCUL Ratings1P: 277V AC (0.5 32 A); 240V AC (35 40 A);2P, 3P: 480Y/277V AC (0.5 32 A); 240V AC (35 40 A)1P: 48V DC; 2P: 96V DCIEC Ratings1P: 240V AC; 2P, 3P: 415V ACIEC Ratings1P: 230V AC; 2P, 3P: 400V ACUL 489 / CSA C22.2 No. 5.1 / EN 60947-2UL 489 / CSA C22.2 No. 5.1 / EN 60947-2 / GB 14048.2UL Listed / CSA Certified / CE Marked / VDE CertifiedUL Listed / CSA Certified / CE Marked / VDE Certified /CCC Certified / RoHS CompliantRing terminals – availableRing terminals – not available at launchUL rated for 2 wires1 wire AWG 18 4; 2-4 wires AWG 18 10 max. 2 wires per slotIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip: Right mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: non-cuttable, series ABus Bars: non-cuttable, series D (catalog number change)Note: Old accessories and bus bars cannot be mixed with new accessories and bus barsShunt TripAux/Signal ContactLock Out6 Miniature Circuit Breaker MigrationBus Bar

The new offering of Allen-Bradley UL 1077 supplemental circuit breakersprovide a broader range of accessories, durable laser printing and longer mechanical life.New product specification differences are noted in bold1492-SP1492-SPMApproximate Dimensions ngs, Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for 0.5 63 A (D Curve 50 & 63 A IEC only)Current rated for 0.5 63 ATrip Curves – B, C, DTrip Curves – B, C, DInterrupting capacityUL: 5/10 kA; IEC: 10/15 kAInterrupting capacityUL: 5/10 kA; IEC: 15 kAUL Ratings1P( N): 277V AC2P, 3P( N): 480Y/277V AC1P: 48V DC; 2P: 96V DCIEC Ratings1P( N): 240V AC; 48V DC2P, 3P( N): 240/415V AC2P: 96V DCUL Ratings1P( N): 277V AC2P, 3P( N): 480Y/277V AC1P: 48V DC; 2P: 96V DCIEC Ratings1P( N): 230V AC2P, 3P( N): 400V ACUL 1077 / CSA 22.2 No. 235 / EN 60947-2 / GB 10963UL 1077 / CSA C22.2 No. 235 / EN 60947-2 / GB 14048.2UL Recognized / CSA Certified / CE Marked / GL (Marine) / CCC CertifiedUL Recognized / CSA Certified / CE Marked / CCC Certified /VDE Certified / RoHS CompliantSingle cage terminal designDual cage terminal with bi-directional tighteningTightening TorqueAWG 18 12: 21 in lbAWG 10 8: 25 in lbAWG 6: 36 in lbTightening TorqueAWG 18 16: 13.3 in lbAWG 14 10: 17.7 in lbAWG 8 4: 39.8 in lb1 wire AWG 18 6; 2 wires AWG 18 101 wire AWG 18 4; 2-4 wires AWG 18 10 max. 2 wires per slotCalibration Temperature 30 CCalibration Temperature 40 CIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip:Right, left and bottom mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: cuttable, 1m, series ABus Bars: cuttable, 1m, series ANote: Old accessories cannot be mixed with new accessoriesShunt TripAux/Signal ContactLock Out7 Miniature Circuit Breaker MigrationBus Bar

The new offering of Allen-Bradley UL 1077 miniature circuit breakersprovide overcurrent and short circuit protection in higher voltage DC circuits.New product specification differences are noted in bold1489-D1492-DApproximate Dimensions s, Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for 2 40 ACurrent rated for 0.5 63 ATrip Curves – CTrip Curves – CInterrupting capacityUL: 10 kA; IEC: 10 kAInterrupting capacityUL: 10 kA; IEC: 10 kAUL Ratings1P: 125V DC2P: 250V DCIEC Ratings1P: 250V DC2P: 500V DCUL Ratings1P: 250V DC2P: 500V DCIEC Ratings1P: 250V DC2P: 500V DCUL 489 / CSA 22.2 No. 5 / EN 60947-2UL 1077 / CSA C22.2 No. 235 / EN 60947-2UL Listed / CSA Certified / VDE Certified /CE Marked / RoHS CompliantUL Recognized / CSA Certified / VDE Certified /CE Marked / RoHS CompliantSingle cage terminal designDual cage terminal with bi-directional tighteningTightening TorqueAWG 18 12: 21 in lbAWG 10 8: 25 in lbAWG 6: 36 in lbTightening TorqueAWG 18 16: 13.3 in lbAWG 14 10: 17.7 in lbAWG 8 4: 39.8 in lb1 wire AWG 18 6; 2 wires AWG 18 101 wire AWG 18 4; 2-4 wires AWG 18 10 max. 2 wires per slotUL Calibration Temperature: 40 CEN/IEC Calibration Temperature: 30 CUL Calibration Temperature: 25 CEN/IEC Calibration Temperature: 55 CIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip:Right, left and bottom mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: cuttable, 1m, series ABus Bars: cuttable, 1m, series ANote: Old accessories cannot be mixed with new accessoriesShunt TripAux/Signal ContactLock Out8 Miniature Circuit Breaker MigrationBus Bar

The new offering of Allen-Bradley Regional Circuit Breakers* provides two interruptingcapacity options, a broader range of accessories, and longer mechanical life.New product specification differences are noted in bold.*Available in China and Europe only188-A, -B188-J, -KApproximate Dimensions (mm)188-A(1P)188-J(1P)W17.517.5H8085D7069(188-A shown)(188-J shown)Ratings, Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for 0.16 63 ACurrent rated for 0.5 63 ATrip Curves – B, C, DTrip Curves – B, C, DInterrupting capacity (Icn) 188-A: 10 kAInterrupting capacity (Icn) 188-B: 6 kAInterrupting capacity (Icn) 188-J: 10 kAInterrupting capacity (Icn) 188-K: 6 kARated operational voltage (Ue)1P( N): 230V AC2P, 3P( N), 4P: 400V ACRated operational voltage (Ue)1P( N): 230V AC2P, 3P( N), 4P: 400V ACStandards: EN 60898-1, GB 10963Standards: EN 60898-1, GB 10963CE Marked / CCC Certified / RoHS CompliantCE Marked / CCC Certified / VDE Certified / RoHS CompliantCalibration temperature 30 CCalibration temperature 30 CSingle cage terminal designSingle cage terminal designIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip:Right, left and bottom mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: cuttable, various lengths, series CBus Bars: cuttable, various lengths, series D (catalog number change)Note: Old accessories cannot be mixed with new accessoriesShunt TripAux/Signal ContactLock Out9 Miniature Circuit Breaker MigrationBus Bar

The new offering of Allen-Bradley UL 1053 residual current devices are used inconjunction with MCBs for circuit protection from undetected ground faults.New product specification differences are noted in bold1492-RCD1492-RCDAApproximate Dimensions s, Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for 16 80 ACurrent rated for 25 80 ASensitivity 30 500 mASensitivity 30 500 mA2P, 4P: IEC/EN 230/400V AC2P, 4P: UL 480Y/277V ACIEC/EN 230/400V ACEN 61008UL 1053 / ANSI/NFPA 70 / EN 61008CSA C22.2 No. 144 / GB 16916VDE CertifiedcURus Recognized / CE Marked /CCC Certified / VDE Certified /RoHS CompliantIP2X – FrontIP2X - Terminals/IP4X - HousingAux/Signal ContactAux/Signal Contact – Right Side mountIndicator window on 4P versionIndicator window on 2P and 4P versionsSingle cage terminal designDual cage terminal with bi-directional tighteningOptional AccessoriesAuxiliary/Signal Contact: Right mountedAuxiliary Contact & Signal Contact: Right mountedBus Bars: noneBus Bars: cuttable, 1m (for connecting RCD to 188-J, -K MCB)Note: Old accessories cannot be mixed with new accessoriesAux/Signal ContactBus Bar10 Miniature Circuit Breaker Migration

Frequently Asked QuestionsWhy did we change the miniature circuit breakers?The new MCBs offer increased mechanical operating life, higher current ratings and a uniquedual-terminal design that provides better connection of multiple conductors (bus bar andwire). In addition, there are more options for accessories, including an innovative auxiliarycontact that mounts at the bottom of the 1492-SPM, 1492-D and 188-J, -K requiring noadditional DIN Rail space.Are the new breakers similar in size?Yes, the new breakers are equal in pole width to the old and have only minor variations inheight and depth.Can I mix new breakers with existing breakers?Yes, although bus bar compatibility, if used, must be evaluated.Can I use the same bus bars as before?The 1489-M and 188-J, -K products require the use of a new bus bar series. The 1492-SPM and1492-D bus bars are unchanged. In both cases, it will not be possible to connect old and newbreakers with the same bus bar.Can I use the same accessories?These are newly designed breakers and must be used with the new offering of accessories.Most of the new accessories are right side mounted.11 Miniature Circuit Breaker Migration

Selection ToolsRockwell Automation provides a wide range of selection tools for the new circuit breakers to assist you inchoosing the right product for your needs. You can access these tools on-line or through your local distributor.Bulletin 140GMolded Case Circuit BreakersApproximate Dimensions — 125 A, G-FrameCat. Nos. 140G-G-TLC13, 140G-G-TLC14 Terminals (Copper OnlyLug)Bulletin 140GMolded Case Circuit 80624960822B24AX29898A22‡ Front terminalsCat. No. 140G-G-MTL63, -MTL64 Terminal (Multi-Cable TerminalLug)AX2AL1AL1TU AL2195210595219505On-Line Product 95219511211195Our extensive product portfolio is designedto improve your processes through everystage of your manufacturing Load-Protection/Circuit-BreakersCat. No. 140G-G-RMB or 140G-G-RMY Direct Rotary OperatingHandle11 Required terminal covers with IP40 protection provided Terminal lugs for multi-cable 16149812AX1AX3AL2AL1AL2Drilling: See Detail “A”31953195052121953115J15152131219511TU 5AX4Min. door rotation radiusTU AL113121411121‡ Rotary handle operating mechanism on molded case circuit breaker Door drilling template with direct rotary handle Required 25 mm insulating phase barriers provided3141Visit our website: www.ab.com/catalogsPublication 140G-SG001A-EN-P69Visit our website: www.ab.com/catalogsPublication 140G-SG001A-EN-P49Product Selection ToolboxOur powerful range of product selection and system configurationtools assist you in choosing and applying our l DistributorVisit our website to find your local Rockwell Automation, Inc. (NYSE:ROK), the world’s largest company dedicated to industrial automation, makes its customersmore productive and the world more sustainable. Throughout the world, our flagship Allen-Bradley and Rockwell Software product brands are recognized for innovation and excellence.Allen-Bradley, LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are propertyof their respective companies.Publication 1489-QR001C-EN-P – September 2014Supersedes Publication 1489-QR001B-EN-P – August 2014Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

has an increased current range, durable laser printing and longer mechanical life. New product specification differences are noted in bold 1489-A Approximate Dimensions (mm) 1489-M 1489-A (1P) 1489-M (1P) W 17.5 17.5 H 105 111 D 70 69 Ratings, Certifications and Feature Comparisons Current rated for 0.5 .40 A Current rated for 0.5 .63 A