Transcription
FLEX SERIESNGC-30/NGC-40 SYSTEM PANELS AND SKIDSThe nVent RAYCHEM FLEX Series of NGC-30 and NGC-40 heat tracing control and monitoring systems are designed to optimize panelconfigurations and meet customer project needs by reducing production lead times and simplifying design options. The FLEX Seriestakes advantage of standard components including Hazardous area C1Z2 circuit breakers, Type 4X enclosures, hazardous ratedtransformers and steel frames for use in hazardous and non-hazardous areas. The FLEX series panels and skids make the design andprocurement process simple and easy.FEATURES Standardized designs and components reduce lead times Uses internal encapsulated breakers for hazardous applications, eliminating the requirement for separate explosion proofpanelboards or Z-Purge Systems Panel can be pre-wired to a transformer and skid mounted, drastically reducing construction time in the field Panels of up to 20 circuits can also be wall mounted, minimizing installed ent.com 1
FLEX SERIES DESIGN OPTIONS AND SPECIFICATIONSELECTRIC HEAT TRACING CONTROL SYSTEMThe FLEX series EHT panels and skids incorporate either the NGC-30 or NGC-40 control and monitoring systems to provide the highestreliability, performance and safety in heat tracing control applications. Both electronic multi-point systems provide energy efficientcontrol modes such as PASC (Proportional Ambient Sensing Control), advanced monitoring and diagnostic capabilities, state-of-the-arttouch screen interfaces to facilitate easy programming, and value added accessories to provide significant cost savings to a project.Both the User Interface Terminal (NGC-30) and the Touch1500 (NGC-40) provide the ability to monitor and configure the systemseither locally or remotely.APPROVALSUL508A, ISA 12.12.01, CSA C22.2 #14:2013, CSA C22.2 #213, CSA C22.2 #30, UL1203ENCLOSURESKID Type 4X, 304 stainless steel Galvanized steel channels Small enclosure (HxWxD in [mm]):60"[1524] X 36"[914] X 16"[406] Grounding servit posts Large enclosure (HxWxD in [mm]):82"[2235] X 44"[1118] X 24"[610] Breather drainWIRING AND TERMINATIONSTRANSFORMERS Transformer Termination Screw Type #6AWG – 250 kcmil REX, BC/HLC SERIES Field Power Termination 300/600VAC Screw Type #20 AWG #6 AWG Type 3R Field RTD Wiring Termination 300/600VAC Tension Clamp#28 AWG - #12 AWG Communications and Alarm Termination Tension Clamp#28 AWG - #10 AWG 30 - 150 kVA 600 - 480/277, 600 - 208/120, 480 - 480/277, 480 - 208 / 120VAC, 60Hz 115 F rise, 220 F Insulation Class (CSA CERTIFIED LR34493, ULLISTED-E348963) Multi-level terminal blocksPOWER DISTRIBUTION Internal DIN-rail encapsulated circuit breakers (for hazardousapplications) or non-encapsulated (for non-hazardousapplications) Rigid galvanized conduit Up to 40 AMP, 1, 2 and 3 Pole breakers depending on totalnumber of circuits and Solid-State Relays (SSRs) (see FLEXPanel Sizing Calculator) An optional 225 AMP maximum main circuit breaker perenclosure (see FLEX Panel Sizing Calculator)OPTIONS/UPGRADES Main circuit breaker (only available in larger enclosure):60, 80, 100, 125, 150, 200 and 225 AMP User Interface: Touch 1500 (only available with NGC-40), UIT(only available with NGC-30) Up to 8 I/O Modules (only available with NGC-40 and largerenclosure) Configurations available as standalone panels or skidmounted with transformer (skid can have mirrored controller/transformer placement) Up to 3 I/O Modules (only available with NGC-40 and smallerenclosure) Up to 3 RMMs (only available with NGC-30 and largerenclosure) Delta Enviro-Guard series transformer Ambient RTD Installed on the panel Roof (see detail below) Up to 1 RMM (available with NGC-30 and smaller enclosure) Additional circuit breakers installed for non-EHT circuits 6 inch [153 mm] Floor .com 2
CONFIGURATION OPTIONS (ALL DIMENSIONS IN INCHES [MM])1Up to 20 EHT Circuit Panel(smaller enclosure)RAYCHEMApproximate weight:Enclosure - 300 lbs./136 kg2Up to 40 EHT Circuit PanelRAYCHEMApproximate weight:Enclosure - 900 lbs./408 kg3Up to 40 EHT Circuit SkidApproximate weight:Enclosure - 900 lbs. / 408 kgRack - 800 lbs. / 363 kgTransformer - 650 lbs. / 295 kgRoof - 200 lbs. / 91 kgRAYCHEM-AR-H60814-NGCFlexSeries-EN-2004nVent.com 3
4Up to 60 EHT Circuit Skid Combination of 1 and 2above, skid mountedRAYCHEMRAYCHEMRR96 5/16[2447]Approximate weight:Enclosure - 1200 lbs. / 544 kgRack - 1000 lbs. / 454 kgTransformer - 650 lbs. / 295 kgRoof - 300 lbs. / 130 kg152[3861]5Up to 80 EHT Circuit Skid Combination of 2 and 3above, skid mountedRAYCHEMRAYCHEMR96 5/16[2447]Approximate weight:Enclosure - 1800 lbs. / 816 kgRack - 1000 lbs. / 454 kgTransformer - 650 lbs. / 295 kgRoof - 300 lbs. / 136 kg152[3861]6RoofHEIGHT W/ ROOF OPTIONRAYCHEM107 5/16[2726]R106[2693]FRONT VIEWRAYCHEM-AR-H60814-NGCFlexSeries-EN-200443 9/16[1107]RIGHT SIDE VIEWnVent.com 4
INTERNAL LAYOUTS12CBNN A B CA1x4 DUCT135C1x4 DUCT79241x4 DUCT68101x4 DUCTCTM-1CTM-21x4 DUCT1x4 DUCT2112 14 16 18 204x4 DUCT11 13 15 17 192x4 DUCTB222x4 DUCTAN1x4 DUCT1x4 DUCTCTM-3CTM-41x4 DUCT1x4 DUCT561782x4 DUCT(FIELD)2x4 DUCT2AR1934TRIO POWERRMM2-1(RTD SIDE)PS -LNNGC-30, 40 CircuitNGC-30, 20 Circuit34CBNN A B CA1x4 SHEATEROUTPUTGFIGFTESTNGC-40 CONTROL MODULE 40 CONTROL MODULE TPUTINPUTALARMRESETHEATERTESTGFTESTRESETRNGC-40 CONTROL MODULE TSTATUSHEATERTSNETWORKGFIGFTESTRESETRNGC-40 CONTROL MODULE HEATERTEST8GFISWITCHGFTESTALARMRESET10221x4 DUCTRESETRNGC-40 CONTROL MODULE 1PHSTATUSNETWORKSWITCHRESETRNETWORKGFIGFTEST612 14 16 18 204x4 DUCT2x4 ATEROUTPUTALARMRESETNGC-40 CONTROL MODULE 1PHTSNETWORKSWITCH1x4 DUCT211x4 DUCTRESETNGC-40 CONTROL MODULE 1PHSTATUSOUTPUTRESETRNGC-40 CONTROL MODULE 1PHSTATUSHEATERGFIGFTEST41x4 DUCT11 13 15 17 19NETWORK8 10RESETTSOUTPUTGFIGFTESTRNGC-40 CONTROL MODULE MRESETTSNETWORKHEATEROUTPUTSWITCHRESETRNGC-40 CONTROL MODULE 1PHSTATUSTSNETWORKGFIGFTEST97RESETRNGC-40 CONTROL MODULE PUTGFIOUTPUTSWITCHNGC-40 CONTROL MODULE 1PHTSSTATUSRESETRNGC-40 CONTROL MODULE SWITCHGFTESTNGC-40 CONTROL MODULE 1PHTS61x4 DUCTRESETRRHEATERGFIOUTPUTRESETNGC-40 CONTROL MODULE 1PHSTATUSTSC1x4 DUCT71x4 DUCTRESETRNGC-40 CONTROL MODULE 1PHSTATUSB2x4 T17RESETRNGC-40 CONTROL MODULE ERTESTGFTESTRESETRNGC-40 CONTROL MODULE TERTESTNGC-40 CONTROL MODULE 1PHTSOUTPUTRESETRNGC-40 CONTROL MODULE TERTESTGFTEST14RESETRNGC-40 CONTROL MODULE 1PHSTATUSNETWORKSWITCHGFIRESETRNGC-40 CONTROL MODULE THEATERTESTGFTEST16GFIRESETRNGC-40 CONTROL MODULE CHGFTESTRSTATUSNETWORKHEATEROUTPUTALARMRESETNGC-40 CONTROL MODULE ALARMRESET20GFTESTALARMRESETI/O1x4 DUCT1x4 DUCT561742x4 DUCT(FIELD)2x4 0 CONTROL MODULE LARMRESETHEATERSWITCHTSGFINGC-40 CONTROL MODULE 1PHINPUTHEATERTESTSTATUSOUTPUTNETWORKPTM1 CBMRESETRGFTESTALARMRESETSWITCHHEATERTSGFINGC-40 CONTROL MODULE -40, 20 CircuitNGC-40, 40 CircuitFor further details specific to each of the configurations above, contact your nVent sales representative for sample ent.com 5
ORDERING INFORMATIONThe FLEX series panels and skids utilize standard designs and components to maximize production capacity and shorten lead times.Standard designs eliminate the need for creating and reviewing custom panel drawings. Below is an example of a typical productionschedule comparing Flex and Custom panels.FLEX AND CUSTOM PANEL PRODUCTION SCHEDULEPanel Creation ProcessProduction TimeOrdering ProcessIFA Drawings CreatedCustomer Reviews/Approves IFA DrawingsMaterials OrderedPanel ProductionStandard Flex DrawingsIssued to CustomerPre-built Sub Assembliesused in Panel ProductionQA TestingPanel ShippedFlex ScheduleCustom ScheduleFlex Lead Time ent.com 6
North AmericaEurope, Middle East, AfricaAsia PacificLatin AmericaTel 1.800.545.6258Fax 1.800.527.5703thermal.info@nvent.comTel 32.16.213.511Fax 32.16.213.604thermal.info@nvent.comTel 86.21.2412.1688Fax 86.21.5426.3167cn.thermal.info@nvent.comTel 1.713.868.4800Fax 1.713.868.2333thermal.info@nvent.comOur powerful portfolio of CER 2020 nVent. nVent is owned by nVent or its global affiliates. All other trademarks are the property of their respective owners.nVent reserves the right to change specifications without prior notice.RAYCHEM-AR-H60814-NGCFlexSeries-EN-20047
The nVent RAYCHEM FLEX Series of NGC-30 and NGC-40 heat tracing control and monitoring systems are designed to optimize panel . NETWORK OUTPUT TS GFI SWITCH HEATER GF TEST ALARM RESET R NGC-40 CONTROL MODULE 1PH STATUS NETWORK OUTPUT TS HEATER GFI RESET HEATER GF TEST ALARM RESET PTM2 1 3 5 7 N A C 2x4 DUCT 1x4 DUCT
