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Braided Wire ProtectionEMI/RFI Shielding Mechanical Wire Protection Grounding
Braided Wire Protection TechnologiesFor EMI/RFI shielding and mechanical wire protectionEMI/RFI TubularExpandable ShieldingNon-MetallicExpandable ShieldingMasterWrap and OtherShielding SolutionsShield TerminationBackshells and Tools
Braid Selection Guide: Metallic
Microfilament EMI/RFI ShieldingAverage 70 % lighter than standard metal EMI/RFI braid Expandable, flexible, high-strength,lightweight, conductive,microfilament material Provides abrasion resistance andEMI shielding at a fraction of theweight of standard metallic braid Maintains metallic core conductivityin event of plating damage duringassembly or maintenance
Microfilament EMI/RFI ShieldingPerformance advantages Shields from 80dB to 40dB in 100Khz @ 1GhzExcellent optical braid coverage – min. 85-90%Excellent tensile strength @ -80 C to 200 CHigh flexure strength / flexibilityAvailable with nickel or silver platingMeets limits of 1.0% max outgas test IAW ASTM595-90 and 0.10% max. CVCM Meets lightning strike ANSVEIA-364-75 specificationat 3Kva, 6Kva & 10Kva thru 25Kva wave form 5B Excellent abrasion and FAR burn resistance
Composite EMI/RFI BraidNickel-plated microfilament composite shielding offerslightest weight solution to electromagnetic compatibility Electrically conductive plated compositeSuperior high-frequency shielding in hightemperature applicationsComparable shielding performance to 36AWG plated tubular copper braidLightweight, corrosion-freeWeight savings up to 88% per footcompared to standard nickel-copper braid
Tin-Plated Copper EMI/RFI Braided Shielding100-001: general duty “workhorse” wire protection Soft-drawn tin-plated copper braidEMI frequency effective from 10KHz to 1 GHz150 C temperature tolerant125 lbs. pull strength (.500 dia. braid)48 hours salt spray corrosion resistantGood abrasion resistance
Silver/Copper EMI/RFI Braided Shielding100-002: general duty with high temperature tolerance Soft-drawn silver-plated copper braidEMI frequency effective from 10KHz to 1 GHz200 C temperature tolerant125 lbs. pull strength (.500 dia. braid)Good corrosion resistance
Nickel/Copper EMI/RFI Braided Shielding100-003: general duty, highly conductive, temperaturetolerant Soft-drawn nickel-plated copper braidEMI frequency effective from 10KHz to 1 GHz200 C temperature tolerant125 lbs. pull strength (.500 dia. braid)500 hours salt spray corrosion resistant
Stainless Steel EMI/RFI Braided Shielding100-004: corrosion-resistant, high-temperature-tolerantalternative to plated copper braid Soft-drawn stainless steel braidGood H Field EMI frequency effectiveness260 C temperature tolerant225 lbs. pull strength (.500 dia. braid)1000 hours salt spray corrosion resistantAbrasion resistant
Tin-Plated Copper-Clad Steel EMI/RFI Shielding100-005: versatile general-duty braid Soft-drawn tin-plated copper-clad steel braidGood H Field EMI frequency effectiveness175 C temperature tolerant175 lbs. pull strength (.500 dia. braid)96 hours salt spray corrosion resistantGood abrasion resistance
Braid Selection Guide: Non-Metallic
Nomex: the Glenair Go-To Non-Metallic BraidExcellent performance across all standards -55 to 200 C temperature range90,000 PSI yield tensile strength25% elongationExcellent chemical resistanceGood abrasion resistanceWill not meltBroad range of colors, lanyard/tracer versions availableAvailable bonded, unbonded, and high-temp tolerantversions
PEEK Tubular Expandable Wire Protection Braid102-051: high-temperature and crush resistance, flexible,and halogen-free Monofilament PEEK tubular braid-65 to 260 C temperature range13,000 PSI yield tensile strength38% elongationExcellent chemical resistanceExcellent abrasion resistance
FEP Tubular Expandable Wire Protection Braid102-060: high lubricity and abrasion resistance. Well-suitedfor military and commercial transport applications. Monofilament FEP tubular braid-55 to 200 C temperature range3,300 PSI yield tensile strength50% elongationExcellent chemical resistanceGood abrasion resistanceVery low flammability
Tubular Expandable Wire Protection Braid, Kevlar 102-071: fire resistant, abrasion-resistant yarnconstruction—our strongest non-metallic braid Yarn, duPont Kevlar tubular braid-73 to 160 C temperature range400,000 PSI yield tensile strength3.6% elongationExcellent chemical resistanceGood abrasion resistanceFire-resistant, will not meltDuPont and Kevlar are trademarks or registered trademarks of E.I. duPont de Nemours and Company.
Nylon Tubular Expandable Wire Protection Braid102-072: economical, general-duty “workhorse” wireprotection Monofilament Nylon tubular braid-20 to 170 C temperature range12,400 PSI yield tensile strength90% elongationExcellent chemical resistanceExcellent abrasion resistance
Black Dacron Tubular Expandable Wire Protection102-073: Economical, general duty wire protectionper MIL-C-572G Yarn Dacron tubular braid-62 to 150 C temperature range10,000 PSI yield tensile strength12% elongationGood chemical resistanceGood abrasion resistanceFire-resistant, will not melt
Halar Tubular Expandable Wire Protection Braid102-020, -021, -022, and -023: chemically resistant tocorrosive liquids /organic solvents, self-extinguishing Monofilament Halar tubular braid-65 to 150 C temperature range7,000 PSI yield tensile strength15% elongationExcellent chemical resistanceExcellent abrasion resistanceVery low flammability
Polyethylene Tubular Expandable Wire Protection Braid102-001 and -002: general-duty wire protection for rail,marine, and vehicle applications Monofilament polyethylene tubular braid-55 to 125 C temperature range50,000 PSI yield tensile strength20% elongationGood chemical resistanceGood abrasion resistance
Ryton Tubular Expandable Wire Protection Braid102-080: general duty, chemical resistant,dimensionally stable Monofilament Ryton tubular braid-65 to 180 C temperature range19,000 PSI yield tensile strength40% elongationExcellent chemical resistanceExcellent abrasion resistance
PTFE Glass Tubular Expandable Wire Protection Braid100-022 high-temperature range tubular braid: ideally suited forcable protection adjacent high-heat engine applications Highly flexible PTFE-glass tubular braidedsleeving with outstanding high and lowtemperature resistance (-204 C to 482 C)Ideally suited for rugged wire harness protectionin proximity to engines and galleysHighly resistant to contaminants and toxicchemicals per ASTM D-570Smooth surface resistant to snagging andbreakage
MasterWrap Lightweight, side-entry cable wrapwithTechnology Lightweight, side entry, conductiveEMI/RFI cable wrap for use inharness applications--from longruns, to spot coverage and repairs The faster, easier-to-apply cablecovering for EMI/RFI shielding andabrasion protection applications
MasterWrap ArmorLiteTechnology Advantages Saves weight: 70% material weight reductioncompared QQ-B-575 / A-A-59569 nickel copper Simplifies Installation: Replaces harder-toinstall tubular EMI/RFI sleeving Saves Time: Fast and easy side-entryinstallation and removal Improves EMI/RFI shielding: Reduceswindowing and coverage gaps Improves Performance: Delivers superiorflexibility, durability and reparability
MasterWrap ArmorLiteTechnical Overview Microfilamentstainless steel core,conductive nickelplating Interwoven PEEKspring members Woven mesh withbuilt-in twist action
MasterWrap EMI PerformanceNo compromise compared to tubular braided productBraided vs. Woven Armorlite (ZT)Transfer Impedance(mΩ/m)100001000Armorlite Braid10010MasterWrap10.010.1110Frequency (MHz)1001000
MasterWrap Performance TestingMasterWrap Lightning Test
MasterWrap ArmorLite Testing AvailableSection No.(per Table 3)QTP 405Table 3Qualification Requirement:Test Purpose:Test Method:9.1XVisual, Weight, Braid’sGeometry inspectionsProduct conformance inspectionGlenair First ArticleInspection9.2XThermal ShockTemperature cycling test with high 215 C and low -75 CEIA-364-32DOperating TemperatureContinuous high 260 C low -65 CGlenair Material Standards9.6XDC ResistanceDC linear resistance measurementEN3475-3019.7XSurface Transfer ImpedanceTransfer impedance measurementShielding EffectivenessShield effectiveness measurementIEC 62153-4-3IEC 62153-4-4Tensile StrengthTest to obtain the ultimate breakingload and behavior of the product undertensile strengthGlenair QTP405LightningTest material overbraid sleeve behaviorto lightning testLTI Test Plan and Procedure:DO-160G - Wave Form 5B9.57X
MasterWrap ArmorLite Testing AvailableSection No.(per Table 3)Qualification Requirement:Test Purpose:Test Method:8Mass Loss and Collected VolatileCondensable MaterialsRecord mass loss and volatilecondensable materialsASTM E-5959Flexure enduranceTest material overbraid sleeveresistance to the flexion motionBA Flex test Procedure10Salt SprayTest the material overbraid sleeveresistance to corrosiveenvironmentASTM B117-09 SodiumChloride. 500 HrsRandom VibrationTest the material overbraid sleeveresistance to the vibrationEN 6059-406 Par 40612Fluid ImmersionTest the material overbraid sleeveresistance to the fluidsAS4373D method 60113FlammabilityTest the material overbraid sleeveresistance to the flammability14 CFR Part 2510.2QTP 405Table 3X
MasterWrap ArmorLite Dimensions/How to Order
MasterWrap ArmorLite Weight Savings
MasterWrap ArmorLite Shielding Performance
MasterWrap EWIS Wire ProtectionApplications for MasterWrap lightweightside-entry cable wrap Wiring InstallationRework/RepairSystem UpgradesTest and DevelopmentEnhanced Shielding
New MasterWrap (Nomex )For spot mechanical coverage andrepair of wire harnesses Abrasion protectionThermal protectionEasy installationColor options for identification andlabelingDuPont and Nomex are trademarks or registered trademarks of E.I. duPontde Nemours and Company.
MasterWrap Installation Tooling
New ArmorLite and Nomex Mesh TapeSpot EMI and mechanical protectionDuPont and Nomex are trademarks or registered trademarks of E.I. duPont de Nemours and Company.
Grounding and Bonding StrapsThere are many reasons for grounding/bonding straps Lightning strikeCurrent returnGroundingPower dissipationEMI shieldingAbrasion resistanceDynamic loads, both mechanicaland electrical107 series
Lightweight, Low-Profile Ground Straps Lighter in weight: 67% Low resistance: 6 mOhms (1.3 width )High flexibility: 250KLightning strike: To 100kAMaterials: 100% Stainless Steel, BlendedCopper and Stainless Steel Broad operating temp: up to 260 C Good corrosion performance : 500 hr. saltspray
MS24749B Type IV Ground StrapsLugs: Materials: 316 L Stainless Plating: N/A Holes: Multiple sizesBraid: Materials: 50% Stainless Steel, 50% Nickel 200 Plating: N/A Width: 1 inch per spec Length: Any Braid Qty: Single
Shield Termination Backshell TechnologySwingArm: Light Weight - Corrosion Free - Three-in-One Straight, 45 and 90 Integrated EMI/RFI shield sockSelf-locking coupling nutOptional composite braid (319-065)Electroless nickel shield terminationand interface No-braid version (627-122)
Heat Shrink Termination (HST) Sleeveswith Tin-Copper, Nickel-Copper, AmberStrand,or ArmorLite braid
Braided Wire ProtectionEMI/RFI Shielding Mechanical Wire Protection Grounding
For EMI/RFI shielding and mechanical wire protection. Braid Selection Guide: Metallic. Microfilament EMI/RFI Shielding Average 70 % lighter than standard metal EMI/RFI braid Expandable, flexible, high-strength, lightweight, conductive, microfilament material Provides abrasion resistance and EMI shielding at a fraction of the weight of standard metallic braid Maintains metallic core .
