Transcription
Product Manual Rockfall Protection Barrier 5000 EvContentContent . 1Introduction . 2Purpose and structure of this manual .2Quality .2Product description .2Functional efficiency of the system .2Maintenance.2Property .3Technical Drawing . 4CE Certification . 5Constancy of performance. 6European Technical Assessment . 7Technical Datasheet . 8Test report . 9Comments on product life . 10Version 23.05.2022Page 1
Product Manual Rockfall Protection Barrier 5000 EvIntroductionPurpose and structure of this manualThis technical manual covers all important system data concerning the PFEIFER Rockfall Protection Barrier 5000 Ev.The documents provide information about the technical product details, the referenced product standard, theproduct performance as well as the forces emerging in the system. Based on this document, PFEIFER Seil- undHebetechnik GmbH offers a significant support for the project planning to the principal and the engineer whoelaborates the project.QualityPFEIFER Seil- und Hebetechnik GmbH is certified in accordance with the Quality Management SystemRequirements ISO 9001:2015. All partners and suppliers have an appropriate Management System, whichcorrespond with the requirements of the international standard for Quality Management and Quality Control(ISO 9001).This document is not subject to revision service.Product descriptionThis manual refers to the product PFEIFER Rockfall Protection Barrier 5000 Ev. The product is a rockfall protectionsystem with an energy absorbing capacity of 5000 kJ. The tested and certified nominal height is 6.0 – 7.0 m.Functional efficiency of the systemThe functional efficiency of the system is based on one-to-one rockfall tests, carried out and tested in accordancewith the guideline for approval of rockfall protection kits EAD 340059-00-106 (former ETAG 027). With thesuccessful test and by fulfilling the ETAG requirements of factory production control, this system was CE marked.For the evaluation of the product conformity, an independent test body was appointed. This product is officiallyapproved as a construction product in Europe.MaintenanceAfter installation acceptance, PFEIFER Seil- und Hebetechnik GmbH offers further assistance to guarantee safetylevel and the functional efficiency of the system. With regard to this, a correct monitoring and a professionalmaintenance are very important. For these matters, an appropriate manual of PFEIFER Seil- und HebetechnikGmbH is available.Version 23.05.2022Page 2
Product Manual Rockfall Protection Barrier 5000 EvPropertyThis document is the property of PFEIFER Seil- und Hebetechnik GmbH. It is not allowed to make copies or gainaccess to this document in the full as well as in parts. Exceptions need a written permission by the companyPFEIFER Seil- und Hebetechnik GmbH.Memmingen, February 2022PFEIFER Seil- und Hebetechnik GmbHProtective StructuresDr.-Karl-Lenz-Str. 66DE-87700 MemmingenTel.:Fax:Email:Internet: 49 (0) 8331 937-0 49 (0) 8331 feiferprotectivestructures.comExecutive ManagementProtective StructuresProduct managementProtective StructuresMiroslaw MrozikMarkus MüllerVersion 23.05.2022Page 3
Product Manual Rockfall Protection Barrier 5000 EvTechnical DrawingVersion 23.05.2022Page 4
Product Manual Rockfall Protection Barrier 5000 EvCE CertificationVersion 23.05.2022Page 5
Product Manual Rockfall Protection Barrier 5000 EvConstancy of performanceVersion 23.05.2022Page 6
Product Manual Rockfall Protection Barrier 5000 EvEuropean Technical AssessmentVersion 23.05.2022Page 7
Product Manual Rockfall Protection Barrier 5000 EvTechnical DatasheetVersion 23.05.2022Page 8
Product Manual Rockfall Protection Barrier 5000 EvTest reportTypePFEIFER Rockfall Protection Barrier5000 EvManufacturerPFEIFER Seil- und Hebetechnik GmbHProtective StructuresDr.-Karl-Lenz-Str. 6687700 MemmingenGermanyTesting instituteTSUSStudená 3821 04 BratislavaSlovakiaTest accompanimentTSUSStudená 3821 04 BratislavaSlovakiaTestSystem detailsVersion 23.05.2022Test locationTest accompanimentDate of testsTrento / ItalyPFEIFER Isofer AG11.10.2016 / 01.03.2017Energy (class 8)Test height5000 kJ6.0 mType of post:Length of post:Distance of postsRHP 260 x 180 x 8 mm6380 mm10.0 mSupport ropesHorizontal / Intermediate ropesLateral ropesUpslope ropesVertical ropesØ 24 mm, 6x19S-IWRCØ 20 mm, 6x19S-IWRCØ 24 mm, 6x19S-IWRCØ 24 mm, 6x19S-IWRCØ 24 mm, 6x19S-IWRCPrincipal netMesh sizeRing designRingnet350 mmØ 4 mm, 7 windingsBraking elementsIsorod 150Isorod 200Page 9
Product Manual Rockfall Protection Barrier 5000 EvTest result SEL 1:Test result SEL 2:Test result MEL:MassSpeedKinetic energyShape of block5002 kg25.5 m/s1626 kJaccording EADBraking distanceBraking timeNominal heightResidual height6.8 m410 ms6.2 m4.5 mMax. force upper support ropeMax. force lower support ropeMax. force upslope ropeMax. force horizontal rope151.03 kN101.8 kN175.1 kN185.0 kNMassSpeedKinetic energyShape of block5002 kg26.5 m/s1756 kJaccording EADBraking distanceBraking time5.0 m270 msMax. force upper support ropeMax. force lower support ropeMax. force retention cable160.4 kN118.1kN267.7 kNMassSpeedKinetic energyShape of block15660 kg25.3 m/s5012 kJaccording EADBraking distanceBraking time8.5 m590 msNominal heightResidual heightCategory6.2 m3.8 mAMax. force upper support ropeMax. force lower support ropeMax. force retention cableMax. force horizontal rope221.2 kN204.0 kN315.0 kN223.0 kNComments on product lifePosts and shackles are hot dip galvanized. Wire ropes and wire rope nets are thick galvanized according to EN10244-2 and are offered optionally with zinc-aluminum coating according to EN 10244-2. The cable clamps aregalvanized according to EN ISO 4042. The work line life of the overall system for medium corrosive conditions is atleast 25 years.Version 23.05.2022Page 10
Product Manual Rockfall Protection Barrier 5000 EvVersion 23.05.2022Page 11
This manual refers to the product PFEIFER Rockfall Protection Barrier 5000 Ev. The product is a rockfall protection . Ring design Ringnet 350 mm Ø 4 mm, 7 windings Braking elements Isorod 150 . 10244-2 and are offered optionally with zinc-aluminum coating according to EN 10244-2. The cable clamps are
