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Custom EngineeredHydraulic Cylindersand Cylinder SystemsPN#2204454 / 10.16 / CYL1602-1741
CYLINDER MANUFACTURING EXPERTISEHYDAC’s North America CYLINDER DIVISION, part of the global HYDAC Group, manufactures a broadrange of custom engineered hydraulic cylinders and cylinder systems for mobile and industrial applications.Advanced manufacturing technologywith capacity to handle: Bore diameters up to 26 inchesStrokes up to 400 inchesPressure up to 6000 psiCore competencies and strengths: High speed machining with cutting-edge machine tooltechnologyManufacturing processes utilize computer aided manufacturecontrol to ensure precision, quality and efficiencyStructural WeldingWelding standards that meet ASME BPVC Sect IX and AWSD1.1 Structural Welding CodesProduct assembly with strict contamination controlStatic and dynamic functional pressure testingPLC controlled hydraulic testing equipment for pressures upto 10,000 PSIPaint coating system that includes surface pretreatment andhigh temperature curingStandard paint is black primer and has excellent compatibilityfor customer finish requirements. In addition, special coatingsand finishes can be applied to meet customer requirements toresist harsh environmental conditionsCYLINDER QUALITY ASSURANCEQuality Process Our quality management system is certified to ISO 9001Quality control standards include material records, process controlplans, manufacturing approvals and inspection dataTesting Standards All product undergoes 100% pressure testing 1.5 times the maximumallowable working pressure or to customer specificationsStatic and dynamic pressure testingUltraviolet leak detection technologyPetroleum, biodegradable and water glycol capableNon-destructive testingCoordinate measuring machinePN#2204454 / 10.16 / CYL1602-1741Fluid Cleanliness2 16/13 in accordance with ISO 4406Real-time monitoring and test phase documentationIndependent sampling and oildiagnostic control8
CYLINDER ENGINEERING EXPERTISEYour Partner for Cylinders and Cylinder SystemsHYDAC engineers are value creators. We are committed to solving problems and improvingperformance for our customers by drawing on HYDAC’s vast experience with hydraulics andmotion control design.von Mises ield strength: 90 Computer aided design3 dimensional modelingFinite element analysisNon-linear stabilitycalculationsStructural and durabilityanalysisCustom engineeredsealing systemsExtensive range of rodcoating technologies Integrating solutions such as:– Mechanical immobilizers– Accumulators– Valves– Electronic positionfeedback– Stroke dampening– Proximity switchesCUSTOM HYDRAULIC CYLINDERSHYDAC cylinders are designed to be reliable even in the toughest environments and applications.We offer a wide range of mounting, porting, sealing and coating solutions. Each design is carefullytailored to meet your specific needs.Custom Designs for Bores up to 26” and Strokes up to 400”Single and double acting cylindersDouble ended cylindersDifferential cylindersPlunger cylindersValve integrated cylindersSuspension cylinders Piggyback cylindersMultiple positioning cylindersAccumulator integrated cylindersStainless steel cylindersSubmersible cylindersPN#2204454 / 10.16 / CYL1602-1741 3
CONSTRUCTION & MINING MACHINERYExcavator CylindersExcavators and mining machines depend on the linear actuation of hydraulic cylinders to provide motion and functionality. Inthis demanding application, HYDAC cylinders are designed to be robust, reliable and easily serviceable to achieve a high level ofperformance that our customers expect.Heavy-duty constructiongrade cylinderRoad Construction MachineryHYDAC supplies cylinders for road construction machinery which meets the strictest standards for durability and functionalefficiency. The cylinders are tailored to make the best use of available space. These cylinders can be fitted with integrated valves,position sensors, pressure sensors, and an internal oil feed.Leveling cylinder usedon road constructionmachineryMobile Mining MachinesHydraulic cylinders for mobile machines used in surface mining and tunnelling areput under challenging contamination and temperature conditions. Our cylindersare designed to be extremely robust to withstand such conditions. Appropriatematerials are used along with special piston rod coatings, wipers, seals and guidesystems to ensure a long service life.Benefits and Special Features: Structurally durable design fordynamic application and highcycle ratesIntegrated position sensortechnologyCustom-designed piston rodcoatings, seal and guide systems ensure a long service life.Vibration-resistant designSpecial sealing systemsIntegrated valve technologyPN#2204454 / 10.16 / CYL1602-1741Breakaway cylinderfor blast hole drilling4Tensioner cylinderfor mining machine
BOOM & OUTRIGGER CYLINDER SYSTEMSHYDAC designs boom and outrigger vehicle cylindersto be lightweight in order to meet permissible axle loadrequirements, and to meet strict leak tightness andfunctional requirements.Benefits and Special Features: High strength materials are used to minimize weightCustomized seals prevent leakageIntegrated valves (load holding and counter balance)provide space and weight savingsStructurally durable designs ensure long lifeCorrosion resistant rod coatings assure durabilityOutrigger cylinder withintegrated HYDAClinear transducerThree stage boomextend cylinder withintegrated valvesCYLINDERS FOR CRANESHYDAC manufactures hydraulic cylinders for mobile crane applicationsthat allow for optimum crane design.Benefits and Special Features: PN#2204454 / 10.16 / CYL1602-1741 5Minimal cylinder weightFlexible cylinder sizingUse of high strength materialsPosition sensors, valves, and other components can be integratedinto the cylinderAnti-rotation piston rods are availableLattice boom cylinder with integratedHYDAC directional control valve
STEERING & SUSPENSION CYLINDERSHYDAC cylinders provide steering and suspensionfunctions in many mobile applications. Our cylindersare designed with robust sealing systems and coatingtechnology to endure harsh environmental conditions.We also supply hydraulic cylinders equipped withgas accumulators developed specifically to take intoaccount your requirements with respect to suspensioncharacteristics, forces and installation space.Benefits and Special Features: Internal or external accumulator integrationLow-friction designPosition and pressure sensor systemsAdjustable damping characteristicsRod coating tailored to suit operating conditionsLow temperature seals are availableSteering cylinderwith integratedposition sensorsSuspension cylinderwith integratedaccumulatorINDUSTRIAL CYLINDERSHYDAC produces a broad rangeof custom engineered cylinderswith world-class quality andspecialized features that excel in theworld’s most demanding industrialapplications. From highly corrosiveenvironments to steel mills, presses,complex machines and marineapplications, our cylinders are theperfect choice to meet your needs.Benefits and Special Features:Heavy-duty performanceCorrosion resistanceAdvance sealing technologyHigh strength materialsIntegrated solutionsSubmersible cylinder withelectronic feedbackXL mill-type cylinder foraerospace pressPN#2204454 / 10.16 / CYL1602-1741 6
CYLINDER APPLICATION DATATo receive a quote, complete the Application Data Formand submit to your HYDAC RepresentativeQuote Due DateCONTACT INFORMATIONCompany NameContact NamePhoneEmailIndicate One: Distributor End User OEM imum Allowable Working Pressure: psiRod Diameter:ORFluid Type:Maximum Force Required: psiTube Material Req.:Rod Material Req.:Cushion:Port Type/Size:Electronic Feedback Req.:Third Party Certification:Other Information:DUTYOperation: Compression TensionCycle Rate: BothLife Cycles:ORIENTATIONMounting Type: FlangeCylinder Orientation: Trunnion Pin Eye Other Vertical Horizontal Angle Known Side Load:Degree of Misalignment (from Vertical): Other Information:ENVIRONMENTEnvironmental Temperature Range: FminConditions: Corrosive Abrasive FConstant? Yes Nomax Water OutdoorOther Information:ADDITIONAL INFORMATION/REQUIREMENTSCustomer Drawing Available? Yes NoOther Special Requirements:PN#2204454 / 10.16 / CYL1602-1741Paint Requirements:7
Global HeadquartersHYDAC INTERNATIONALGMBHIndustriegebietD – 66280 Sulzbach/SaarGermanyTel.: 49 6897 509-01Fax: 49 6897 509-577Internet: www.hydac.comEmail: info@hydac.comNorth America LocationsUSAHYDAC TECHNOLOGY CORPORATIONFilter Division2260 City Line RoadBethlehem, PA 18017 1.610.266.0100www.HYDAC-NA.comHYDAC TECHNOLOGY CORPORATIONCooling System Division1051 Airlie ParkwayDenver, NC 28037 1.610.266.0100HYDAC TECHNOLOGY CORPORATIONAccessory Division2204 Avenue CBethlehem, PA 18017 1.610.266.0100HYDAC TECHNOLOGY CORPORATIONCooling System Division445 Windy Point DriveGlendale Heights, IL 60139 1.630.545.0800HYDAC TECHNOLOGY CORPORATIONElectronic DivisionProcess Filter DivisionHYDAC CORPORATIONAccumulator Division90 Southland DriveBethlehem, PA 18017 1.610.266.0100HYDAC TECHNOLOGY CORPORATIONHYDAC CORPORATIONSales Office & Operations1718 Fry Road, Suite 100Houston, TX 77084 1.281.579.8100HYDAC TECHNOLOGY CORPORATIONFilter System DivisionProcess Filter Division580 West Park RoadLeetsdale, PA 15056 1.724.318.1100HYDAC TECHNOLOGY CORPORATIONHYDAC CORPORATIONNE Sales Office1660 Enterprise Parkway Suite EWooster, OH 44691 1.610.266.0100HYDAC TECHNOLOGY CORPORATIONHydraulic Division450 Windy Point DriveGlendale Heights, IL 60139 1.630.545.0800HYDAC TECHNOLOGY CORPORATIONHYDAC CORPORATIONSE Sales Office1051 Airlie ParkwayDenver, NC 28037 1.610.266.0100HYDAC TECHNOLOGY CORPORATIONMobile Hydraulic Division1660 Enterprise Parkway Suite EWooster, OH 44691 1.610.266.0100HYDAC TECHNOLOGY CORPORATIONHYDAC CORPORATIONNW Sales Office1201 NE 144th St. Bldg. B, Suite 111Vancouver, WA 98685 1.610.266.0100HYDAC CYLINDERS LLC540 Carson Road NorthBirmingham, AL 35217 1.205.520.1220HYDAC TECHNOLOGY CORPORATIONHydraulic Division – Tech Center430 Windy Point DriveGlendale Heights, IL 60139 1.630.545.0800CanadaHYDAC CORPORATION14 Federal RoadWelland, Ontario, Canada L3B 3P2 1.905.714.9322www.HYDAC-NA.comHYDAC CORPORATIONSales Office5160 75 Street NWEdmonton, Alberta, Canada T6E 6W2 1.780.484.4228HYDAC CORPORATIONSales OfficeMontreal, Québec, Canada J2M 1K9 1.877.539.3388Mexicowww.HYDACmex.comHYDAC INTERNATIONAL SA de CVCalle Alfredo A Nobel No 35Col Puente de VigasTlalnepantla, Edo MexicoCP 54090Mexico 011.52.55.4777.1262 Copyright 2016 HYDAC TECHNOLOGY CORPORATION Brochure Hydraulic CylindersPN#2204454 / 10.16 / CYL1602-1741
The cylinders are tailored to make the best use of available space. These cylinders can be itted with integrated valves, position sensors, pressure sensors, and an internal oil feed. Excavator Cylinders Excavators and mining machines depend on the linear actuation of hydraulic c
