GWC Valve International - IFC

Transcription

Proven technology for individual valve solutions – worldwideGWC Valve InternationalTRUNNION MOUNTEDBALL VALVESPRESSURE CLASS:ASME 150-2500API 2000-5000SIZE RANGE: 2” - 48”API STANDARDS: 6D & 6AASME B16.34Catal og N umb er T B V- 10 0 1

TABLE OF CONTENTSStandard FeaturesForged Body Trunnions4Cast Body Trunnions6Ordering Guide8Trunnion Valves9Pressure/Temperature Charts20Terms and Conditions of Sale21Return Goods Policy and Warranty22API-6FA firesafe test in process at Anderson & Associates inHouston, Texas.Successfully completedfiresafe test.GWC Valve InternationalStandar d Product s3

Standard FeaturesT r u n n i o n B a l l V a lv e 2 "to1 6 " C l a ss 1 5 0 - 2 5 0 0The GWC forged body trunnion mounted ballvalves are designed, constructed and testedaccording to API-6D. The full range of GWCTrunnion Ball Valves are supplied standard infull compliance with NACE MR-01-75.GWC ball valves have been developed for oiland gas pipelines, and process industry useaccording to API-6D standards.GWC Valve InternationalGWC forged body standard trunnion mounted ball valves are furnishedwith the following fire-safe 17.18.19.20.21.BodyCapSeat RingSeatSpring PlateBallGlandStemAdaptor PlateTrunnionKeyBody Fire-Proof GasketSeat Fire-Proof GasketGland Fire-Proof GasketTrunnion Fire-Proof GasketGraphite Stem SealThrust WasherTrunnion GasketBearingBearingStem .37.38.Gland O-RingBody O-RingSeat O-RingTrunnion O-RingAnti-Static Spring And BallAnti-Static SpringSpringPinScrewScrew (Not shown)ScrewBurried CheckVent Valve (Not shown)Drain ValveStem InjectionStudNutNote: 6" and above: Seat Injection& Buried Check are standardand are not shown.

Standard FeaturesT r u n n i o n B a l l V a lv e 1 8 "andA b o v e C l a ss 1 5 0to2500The GWC forged body trunnion mounted ballvalves are designed, constructed and testedaccording to API-6D. The full range of GWCTrunnion Ball Valves are supplied standard infull compliance with NACE MR-01-75.GWC ball valves have been developed for oiland gas pipelines, and process industry useaccording to API-6D 7.18.19.20.21.BodyCapSeat RingSeatSpring PlateBallGlandStemAdaptor PlateBearing PlateKeyBody Fire-Proof GasketSeat Fire-Proof GasketGland Fire-Proof GasketGraphite Stem SealThrust WasherBall Thrust BearingBearingScrewScrewKey Screw22. Bearing Screw23. Seat O-Ring24. Seat O-Ring25.26.27.28.29.30.31.32.33.34.35.36.37.Body O-RingGland O-RingStem O-RingPinSpringAnti-Static Spring And BallDrain ValveVent Valve (Not shown)Buried CheckStem InjectionSeat Injection (Not shown)StudNutGWC Valve InternationalGWC forged body standard trunnion mountedball valves are furnished with the followingfire-safe materials:5

Standard FeaturesC a s t B o dy Tr u n n i o n sGWC Valve InternationalGWC cast body standard trunnionvalves are furnished with the followingfire-safe materials:6GWC cast body trunnion mountedb a l l v a l v e s a re d e s i g n e d ,constructed and tested accordingto API-6D. The full range of GWCTrunnion Ball Valves are suppliedstandard in full compliance withNACE MR-01-75.GWC ball valves have beendeveloped for oil and gaspipelines, and process industryuse according to API-6Dstandards.1. Body2. Cap3. Seat Ring4. Seat Inserts5. Seat Spring6. Ball7. Gland Flange8. Gland Bush9. Stem10. Trunnion11. Key12. Ball Joint Key13. Body Fire-Proof Gasket14. Seat Fire-Proof Gasket15. Gland Fire-Proof Gasket16. Trunnion Fire-Proof Gasket17. Gland Bush Fire-Proof Gasket18. Graphite Stem Seal19. Stem Thrust Washer20. Trunnion Thrust Washer21. Bearing22. Bearing23. Stem O-Ring24. Gland O-Ring25. Body O-Ring26. Seat O-Ring27. Seat O-Ring28. Trunnion O-Ring29. Anti-Static Spring And Ball30. Spring31. Pin32. Screw33. Screw34. Buried Check35. Drain & Vent Valve36. Stem Injection37. Stud38. Nut39. Stop RingNote:6” and above - Seat Injection and BuriedCheck are standard and are not shown.

StandardStandard FeaturesFeaturesDouble BlockWith the ball in open position, the upstream and downstreamseats are forced against the ball by the line pressure. Withthe ball in the closed position the upstream seat is forcedagainst the ball by the line pressure. The downstream seatis forced against the ball by the springs. The vent and drainvalves allow the bleeding off of trapped body cavity pressure.This double block and bleed function makes it possible toflush the valve under pressure and verify the seats are sealingproperly. (Figure 1)andBleedFigure 1Vent ValveDrain ValveS e a l i n g F e at u r eAll Trunnion ball valves utilize the differential between thesealing diameter of the seat insert/ball contact and the outerdiameter of the seat. The difference between these areastimes the line pressure is the sealing force. When line pressureis so low that the force generated by the different diameterscannot seal, the seat springs provide the force. (Figure 2)Figure 2UpstreamDownstreamF i r e S a f e D e s i g n F e at u r eFigure 3Fire SafeSealsI n j e c t i o n S e a l a n t F e at u r eThe full range of Trunnion Ball Valves are supplied with astandard anit-blow out stem and stem sealant injectionfitting. Seat sealant fittings are also standard on the 6” andlarger valves. These sealant fittings can be used to provide atemporary seal in the event of damage incurred from fire orline media contamination.(Figure 4)Figure 4GWC Valve InternationalGWC Trunnion Ball valves are designed with a secondarymetal-to-metal seal after a fire. When the primary soft sealsare destroyed by fire, the fire-safe seals energize the seatassembly to seal. The differential seat area energized by linepressure with the spring force loads the seat into the ball. AllGWC Model FF and GG Trunnion Mounted ball valves havebeen tested to API-607/API-6FA. (Figure 3)7

Ordering GuideExample: 12” Figure # FF600-1-CF-E2-GOFF 60 01CFE 2GO1. 2.4.5.6. 7.8.3.12” CLASS 600 TRUNNION BALL VALVE, FLG-RF, FULL BORE, A105 BODY x A105 ENPTRIM, DEVLON SEAT INSERTS, Viton-B, O-RINGS, NACE, FIRESAFE, GEAR OP.1. MODELF - TRUNNION BALL, 2 PIECE, SPLIT BODY, FULL BOREFT - TRUNNION BALL, 1 PIECE, TOP ENTRY, FULL BOREG - TRUNNION BALL, 2 PIECE, SPLIT BODY, REDUCED BOREGT - TRUNNION BALL, 1 PIECE, TOP ENTRY, REDUCED BOREFF - TRUNNION BALL, 3 PIECE, SPLIT BODY, FULL BOREFW - TRUNNION BALL, FULLY WELDED BODY, FULL BOREGG - TRUNNION BALL, 3 PIECE, SPLIT BODY, REDUCED BOREGW - TRUNNION BALL, FULLY WELDED BODY, REDUCED BORE2. RATING15306090-CLASS 150CLASS 300CLASS 600CLASS 900150250300500-CLASS 1500CLASS 2500API 3000API 50003. END CONNECTION0 - RF FLANGED7 - BUTTWELD (SCHEDULE REQUIRED)9 - RING JOINTX - SPECIAL4. TYPE1 - FIRE-SAFEGWC Valve International5. MATERIAL (BODY TRIM)8ACAFBCBFCCCFDCDFECEFFCFF-WCB 304A105 304WCB 316A105 316WCB A105/ENPA105 A105/ENPWCB F6A/13CRA105 F6A/13CRLCC LF2/ENPLF2 LF2/ENPLCC F6A/13CRLF2 F6A/13CRGCGFHCICJCKCKFLCLFMCMFNC-LCC 316LF2 316LCB LF2/ENPLCB F6A/13CRLCB 316CF8 304F304 304CF8M 316F316 316CF3 304LF304L 304LCF3M 316LNFOCOFPCPFQCQFRCRFX-F316L 316LCN7M A/20A/20 A/20A890-4A F51F51 F51A890-5A F53F53 F53A890-6A F55F55 F55SPECIAL6. MATERIAL (SEAT)G - RTFEB - NYLONE - DEVLONV - PEEKJ - DELRINM - METALX - SPECIAL7. MATERIAL (O-Ring SEAL)1 - HNBR2 - Viton-B3 - VITON GLT4 - EPDM5 - AFLASX - SPECIAL8. OPERATORL - HANDWHEEL OPERATORGO - WORM GEAR OPERATORB - BARE STEM9. SPECIAL REQUIREMENTSEB - EXTENDED BONNETS - SUPPLY COMPLETE INFORMATION

CAST TRUNNION BALL VALVEM o d e l F150/G150, FF150/GG150Construction:Split body, 2-piece or 3-piece,trunnion mounted ball, Double sealdesign, double block and bleed,anti-blow out stem, anti-static device,firesafe to API-607/API-6FA, springloaded seats, designed according toAPI-6DDimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 150**NACE MR-01-75 Certified**S ta n d a r d M at e r i a l sFigure Number: 2-Piece F150-1-CC-G2, G150-1-CC-G2F150-1-BC-G2, G150-1-BC-G2F150-1-LC-G2, G150-1-LC-G2Figure Number: 3-Piece FF150-1-CC-G2, GG150-1-CC-G2FF150-1-BC-G2, GG150-1-BC-G2FF150-1-LC-G2, GG150-1-LC-G2Body/CapA216 WCBA216 WCBA351 CF8MBallA105N*316SS316SSStemAISI 4140*A182 F316A182 F316Seats & InsertsASTM A105N* RTFEA182 F316 RTFEA182 F316 RTFEO-RingsViton-BViton-BViton-B* Electroless Nickel Plating 813252631655450Valve SizeBore Size (d)Face to Face(A)Handle Length (C)HandwheelDiameter (F)Approx. Weight (lbs.)Larger sizes are available upon request.C l a s s 150 R e d u c e d B o r eDimensionsin 11117933151081810941461190122853605Valve SizeBore Size (d)Face to Face(A)Handle Length (C)HandwheelDiameter (F)Approx. Weight (lbs.)Larger sizes are available upon request.GWC Valve InternationalC l a s s 150 F u l l B o r eDimensionsin inches9

CAST TRUNNION BALL VALVEM odel F300/G300, FF300/GG300Construction:Split body, 2-piece or 3-piece, trunnionmounted ball, Double seal design,double block and bleed, anti-blow outstem, anti-static device, firesafe toAPI-607/API-6FA, spring loaded seats,designed according to API-6DDimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 300**NACE MR-01-75 Certified**S ta n d a r d M at e r i a l sFigure Number: 2-Piece F300-1-CC-G2, G300-1-CC-G2F300-1-BC-G2, G300-1-BC-G2F300-1-LC-G2, G300-1-LC-G2Figure Number: 3-Piece FF300-1-CC-G2, GG300-1-CC-G2FF300-1-BC-G2, GG300-1-BC-G2FF300-1-LC-G2, GG300-1-LC-G2Body/CapA216 WCBA216 WCBA351 CF8MBallA105N*316SS316SSStemAISI 4140*A182 F316A182 F316Seats & InsertsASTM A105N* RTFEA182 F316 RTFEA182 F316 RTFEO-RingsViton-BViton-BViton-B* Electroless Nickel Plating .001”C l a s s 112286038846107Bore Size (d)GWC Valve InternationalDimensions in inches50mmValve SizeFace to Face(A) Full BoreHandle Length (C)HandwheelDiameter (F)Approx. Weight (lbs.)Larger sizes are available upon request.C l a s s 300Dimensions in 8.0060114208390522105014431989281331624694Valve SizeBore Size (d)Face to Face(A) Reduced BoreHandle Length (C)HandwheelDiameter (F)Approx. Weight (lbs.)Larger sizes are available upon request.10

CAST TRUNNION BALL VALVEM o d e l F600/G600, FF600/GG600Construction:Split body, 2-piece or 3-piece, trunnionmounted ball, Double seal design, doubleblock and bleed, anti-blow out stem,anti-static device, firesafe to API-607/API-6FA, spring loaded seats, designedaccording to API-6DDimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 600**NACE MR-01-75 Certified**S ta n d a r d M at e r i a l sFigure Number: 2-Piece F600-1-CC-E2, G600-1-CC-E2F600-1-BC-E2, G600-1-BC-E2F600-1-LC-E2, G600-1-LC-E2Figure Number: 3-Piece FF600-1-CC-E2, GG600-1-CC-E2FF600-1-BC-E2, GG600-1-BC-E2FF600-1-LC-E2, GG600-1-LC-E2Body/CapA216 WCBA216 WCBA351 CF8MBallA105N*A182 F316A182 F316StemAISI 4140*A182 F316A182 F316Seats & InsertsASTM A105N* Devlon VA182 F316 Devlon VA182 F316 Devlon VViton-BViton-BViton-BO-Rings* Electroless Nickel Plating .0047.0055.00Handle Length (C)19.6925.3933.46---------HandwheelDiameter 58006Valve SizeBore Size (d)Face to Face(A)Approx. Weight (lbs.)C l a s s 600 R e d u c e d B o r eDimensions in 1.0033.0035.0039.0043.0047.0055.00Handle Length (C)19.6925.3933.46--------HandwheelDiameter e SizeBore Size (d)Face to Face(A)Approx. Weight (lbs.)GWC Valve InternationalC l a s s 600 F u l l B o r eDimensions in inches11

FORGED TRUNNION BALL VALVEM odel FF150/GG150Construction:Three-piece body design, full bore, orreduced bore trunnion mounted ball,double block and bleed, anti-blow outstem, anti-static device, fire-safe toAPI-607/API-6FA. Spring loaded seats,designed according to API-6D.DimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 150**NACE MR-01-75 Certified**S ta n d a r d M at e r i a l sFigure NumberFF150-1-CF-G2, GG150-1-CF-G2 FF150-1-BF-G2, GG150-1-BF-G2FF150-1-LF-G2, GG150-1-LF-G2Body/CapA105NA105A182 F316BallA105N*A182 F316A182 F316StemAISI 4140*A182 F316A182 F316Seats & InsertsASTM A105N* RTFEA182 F316 RTFEA182 F316 RTFEO-RingsViton-BViton-BViton-B* Electroless Nickel Plating .003”C l a s s 45.0055.0068.00***Handle Length 82***Bore Size (d)Face toFace (A)GWC Valve InternationalDimensions in inches50mmValve Size12 Full BoreHandwheelDiameter (F)Approx. Weight (lbs.)* Available on request.C l a s s 150Dimensions in 6313882Valve SizeBore Size (d)Face to Face(A) Reduced BoreHandle Length (C)HandwheelDiameter (F)Approx. Weight (lbs.)

FORGED TRUNNION BALL VALVEM o d e l FF300/GG300Construction:Three-piece body design, full bore, orreduced bore trunnion mounted ball,double block and bleed, anti-blow outstem, anti-static device, fire-safe toAPI-607/API-6FA. Spring loaded seats,designed according to API-6D.DimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 300**NACE MR-01-75 Certified**S ta n d a r d M at e r i a l sFigure NumberFF300-1-CF-G2, GG300-1-CF-G2FF300-1-BF-G2, GG300-1-BF-G2FF300-1-LF-G2, GG300-1-LF-G2Body/CapA105NA105NA182 F316BallA105N*A182 F316A182 F316StemAISI 4140*A182 F316A182 F316Seats & InsertsASTM A105N* RTFEA182 F316 RTFEA182 F316 RTFEO-RingsViton-BViton-BViton-B* Electroless Nickel Plating 36.0039.0045.0055.0068.00***Handle Length 2022220***Valve SizeBore Size (d)Face toFace (A)HandwheelDiameter (F)Approx. Weight (lbs.)* Available on request.C l a s s 300 R e d u c e d B o r eDimensions in 5867987818018Valve SizeBore Size (d)Face to Face(A)Handle Length (C)HandwheelDiameter (F)Approx. Weight (lbs.)GWC Valve InternationalC l a s s 300 F u l l B o r eDimensions in inches13

FORGED TRUNNION BALL VALVEM odel FF600/GG600Construction:Three-piece body design, full bore, orreduced bore trunnion mounted ball,double block and bleed, anti-blow outstem, anti-static device, fire-safe toAPI-607/API-6FA. Spring loaded seats,designed according to API-6D.DimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 600**NACE MR-01-75 Certified**S ta n d a r d M at e r i a l sFigure NumberFF600-1-CF-E2, GG600-1-BF-E2FF600-1-BF-E2, GG600-1-BF-E2FF600-1-LF-E2, GG600-1-LF-B-E2Body/CapA105NA105NA182 F316BallA105N*A182 F316A182 F316Stem4140*A182 F316A182 F316Seats & InsertsA105N* Devlon VA182 F316 Devlon VA182 F316 Devlon VO-RingsViton-BViton-BViton-B* Electroless Nickel Plating .003”C l a s s ndle Length (C)19.6925.3933.46-----------***HandwheelDiameter 360375051046094100081600029260***Bore Size (d)Face toFace (A)GWC Valve InternationalDimensions in inches50mmValve Size14 Full BoreApprox. Weight (lbs.)* Available on request.C l a s s 600 Reduced BoreDimensions in 1.0033.0035.0039.0043.0047.0055.0065.0082.00Handle Length (C)19.6925.3933.46----------HandwheelDiameter 22971501269422836Valve SizeBore Size (d)Face to Face(A)Approx. Weight (lbs.)

FORGED TRUNNION BALL VALVEM o d e l FF900/GG900Construction:Three-piece body design, full bore, orreduced bore trunnion mounted ball,double block and bleed, anti-blow outstem, anti-static device, fire-safe toAPI-607/API-6FA. Spring loaded seats,designed according to API-6D.DimensionsFace to FaceAPI-6DEnd FlangeASME B16.5RatingASME Class 900S ta n d a r d M

The GWC forged body trunnion mounted ball valves are designed, constructed and tested according to API-6D. The full range of GWC Trunnion Ball Valves are supplied standard in full compliance with NACE MR-01-75. GWC ball valves have been developed for oil and gas pipelines, and process industry use according to API-6D standards. 22. Gland O-Ring 23.File Size: 1MB