Your Advanced Machining Solution Swiss GT Range

Transcription

Your advancedmachining solutionSwiss GT range

Efficient, versatileand easy to useSwiss GTThe Swiss GT rangeof Swiss-type lathesis designed forthe production ofconventional parts of alltypes. In fact, thanks tothe B-axis technologyavailable on the SwissGT 26 and Swiss GT 32,it is possible to producecomplex parts. Available inthree diameters — 32 mmfor the Swiss GT 32,25.4 mm for the SwissGT 26 and 13 mm for theSwiss GT 13 — the lineis specifically designedto ensure successfulproduction of long andshort turned parts.6Linearaxes21330 12C axesMaximumnumber oftoolsmmMaximum diameterMaximum numberof rotating toolsSwiss GT 131 625,4240 14*B axisLinear axesmmMaximum diameterC axesMaximumnumber oftoolsMaximum numberof rotating toolsSwiss GT 261 632240 14*B axisLinearaxesmmMaximum diameterC axesMaximumnumber oftoolsMaximum numberof rotating toolsSwiss GT 32*Positioning B axis: option / Continuous B axis (5 simultaneous axes): option2Swiss GT rangeProduct overview3

Versatility to meetany challengeUp to35 m/min.Reliable, flexible and easy to use, the Swiss GTrange helps you to substantially increase yourproductivity. The advanced technical featuresand six-axis kinematics of the Swiss GT make itideal for all your manufacturing challenges.Easy to use Easy to program thanks to the TISIS softwareand Tornos machine interface (TMI). Tool setting is 100 % numerical High volume oil tray and chip container. Large machining area.*capacity by adding various Tornos peripherals(high-pressure pumps, chip conveyors, oil mistextractor, etc.)With their continuous or positioning B axis,suitable for both main and counter-operations,the Swiss GT 26B and the Swiss GT 32B are ableto produce awkwardly shaped parts with ease,without the need for mechanical adjustment. Itis also possible to install a mechanically inclineddrilling/milling device on a machine without aB axis.Machineconversionin just15 minutesPerformance Industry 4.0 ready High productivity Oil-cooled rotating guide bush with built-insynchronous motor Powerful motorisation, running at 10,000 rpm. Up to 40 tools, 14 of which rotate, on theSwiss GT 26 and Swiss GT 32 Up to 30 tools, 12 of which rotate,on the Swiss GT 13 Identical spindle and counter spindle High-power chip removal Easy setup B-axisFlexibility Two independent tool systems ; the tooling iscompletely compatible and interchangeable Tool setting is 100 % numerical. Modular machining area enabling theintegration of special equipment Work with or without guide bush Machine boasting a wide range of equipment4.58 mm10.8 mmTitaniumWhen machining dental parts from titanium,chip control and the service life of the toolcan be problematic. The rigidity and the largemachining area of the Swiss GT make it theperfect partner for this type of work.It is also possible to extend the machine’s*Medical and dental applications4Swiss GT rangeFlexibility5

Built for speedCeramic rollerbearingsLiquidcooledspindlesThe Swiss GT family is able to offer you ahigh level of autonomy, thanks to our strongfocus on ergonomics. The chip container canbe emptied while the machine is running,and the well-lit, accessible machining areaallows for very fast changeovers.The numerical control on a pivoting armand the highly practical tool box are othermajor advantages offered by this range.Maximum speedof 8000 and15,000 rpmTaking your turning operation to the next level.Versatility, high performance in value-addedoperations, and the ability to work with orwithout a guide bush make Swiss GT machinescomprehensive bar turning solutions. Your result :easy production of complex parts at a competitiveprice.*Swiss GT 136Swiss GT rangeEverything goes fast. The Swiss GT’s guidebush, driven by a synchronous motor, and theliquid-cooled spindles running at 15,000 rpm*,not only ensure the highest precision, they allowyou to save precious seconds. The spindles andguide bush are equipped with ceramic rollerbearings to guarantee thermal stability, precisionand durability, even at high loads. The directdrive guide bush provides high-speed, accuratemachining, thereby reducing cycle times andimproving surface finishes.The Swiss GT line is a comprehensive bar turningsolution. For instance, each machine featuresa 20-bar pump with two independent filters.To boost your efficiency on short parts, Swiss GTmachines can be converted to run without a guidebush in less than 15 minutes.A handy support for your guide bush can befound right next to the spindle—with no cabledisconnection required.Conquer new markets andnew materials thanks to theflexibility and performanceoffered by the Swiss GTrange. Take advantage ofthe quickest guide bushconversion on the market !Spindle technology7

Exceptional machiningperformanceAdapted to the Swiss GT 13,Swiss GT 26 and Swiss GT 32Adapted to the Swiss GT 13,Swiss GT 26 and Swiss GT 321Thread-whirling unit,5700 rpm max. Angle 25 Ø 10 mm max.2Slotting unitRotatingspindle formillingYour cuttingedge toolingsolutions for mainoperationsThe solution forcounter-operationtoolingInclined drilling/millingdeviceThread-whirling unitMaximum 5700 rpmAngle 25 Ø 10 mm max.(except Swiss GT 32)Drilling/milling spindle(offset 15 mm)Double drilling/milling spindlefor B axisDouble drilling/milling deviceESX20 drilling/millingspindle (offset 6 mm)Cutting modulePolygon unit with maximum of 6000 rpmPolygon tool, Ø 80 mmThe custom developments made by Tornosengineers allow users to improve the performanceand flexibility of their machines, ensuring thatthey are able to meet the needs of their customers.The machines in the Swiss ST, Swiss GT and SwissDT ranges share the same tool base, guaranteeingperfect interchangeability within the machine8Swiss GT rangeinventory. For example, a polygon unit can befitted on either a Swiss DT 26 machine, or a SwissGT 26, with no adaptation needed, and no issueswhatsoever. This significant advantage allowsfor greater flexibility, whilst limiting the need forcapital investment. Thanks to the TISIS software,it is also easy to identify the various options offeredby the range of machines for each user.3Your advancedtooling solutions forthe B axisAdapted to the Swiss GT26B and Swiss GT 32BVersatile9

S21S11Y1Swiss GT 13Up to 30 tools,including 12rotating toolsX11The Swiss GT 13 isequipped with threemotors (two on the platten and one for counter operation) to drivenumerous rotating tools.A modular position isavailable to accommodate the addition ofadvanced tooling. Therotating tool holders onthe rear platten and thecounter operation stationare easily exchangeableand compatible withthe Swiss GT 26 and theSwiss GT 32.Cutting-edgetooling for mainoperationsS512Y4Z1C1Z4X4C4Cutting-edgetooling for counteroperations5 mmProductive andflexible, theSwiss GT 13 bringsevery type ofmachining withinyour range.10Swiss GT range12 mm2.6 mm8 mm30 mm9 mm26.5 mm23 mmBrassElectronicsMedical and dentalStainlesssteelStainless steelBrassElectronicsMicromechanicsSwiss GT 1311

S11Y1Cutting-edgetooling for mainoperationsX1Swiss GT 26 andSwiss GT 32Up to 40 tools,including 14rotating tools1S21Just like the SwissGT 13, these areequipped with threemotors which drivea large number ofrotating tools.The rotating toolholders on the rearplatten and the counteroperation station areeasily exchangeable andcompatible with theSwiss GT 13.S51Z1C1Z4X4C4Y42Cutting-edge toolingfor counter operations16 mmTo meet marketexpectations, theSwiss GT 26 andSwiss GT 32 offeryou exceptionalversatility.12Swiss GT range20 mm8 mm49 mm110 mmStainlesssteelAutomotive60 mmStainlesssteelAluminiumMedical and dentalAutomotiveSwiss GT range13

Y1X1S21S11Swiss GT 26B andSwiss GT 32BUp to 36 tools,including 16rotating toolsThese machines possessunique characteristics.The innovativedesign of the B-axisaccommodates 2 X 4rotating spindles witha spindle speed ofup to 9000 rpm. Thelast rotating positionis modular and canaccommodate a threadwhirler (Swiss GT 26B).It is also possible toinstall a fixed toolstation.Your advanced toolingsolution for the B axisS5132Y4Z4X4Z1C1C4Cutting-edge tooling forcounter operations15 mm19.7 mm4.58 mm12 mmTornos’ signaturehigh performance14Swiss GT range43.7 mm10.8 mmStainless steelSteelTitaniumElectronicsMedical and dentalAutomotiveSwiss GT range15

App TISIS tabTISIS:Programming andcommunicatingwith your Swiss GTmachineExperience programming intelligenceIn today’s competitive global marketplace, there’s not a moment to wastein meeting customers’ demands. Our available TISIS communication andprogramming software puts you on the fast track to truly effortless programmingand real-time process monitoring. TISIS knows your Tornos machine fleet andcan help you decide which machine to use for a specific part. But that’s not all:TISIS enables you to assess each machine’s options, reduces the risk of collisionsand the resulting stoppages, and improves your production efficiency. TISIS is asmart and advanced ISO code editor that does the thinking for you. It knows yourTornos machine fleet, can help you write your code, and points out any codingerrors. It puts the code in colour and can display your program in an easy-to-readGantt diagram, making it easy for you to see the critical path and react quicklyto optimise the process. As an option it is also possible to use our smart TISISCAM solution, designed to help you master your Tornos machine when it comesto complex and very complex parts. TISIS CAM significantly reduces setup timeand, coupled with TISIS, it is the perfect solution for efficiently programming andoptimising parts.Industry 4.0At the same time, TISIS takes the complexity out of process monitoring,enabling you to take your first steps into the Industry 4.0 universe. Even froma remote location, you can keep an eye on the details of the machining processfrom your smartphone or tablet. The software also enables you to quicklytransfer your programs, either by USB key, or directly onto the machine viayour company network. Your parts designs in various stages of completion canbe stored with your program. These can then be easily found in the databaseusing a search function.Discover theTISIS video16Swiss GT rangeTISIS17

Tornos ServiceBuying a Tornos machine is much more thana business transaction. It is your investment inthe future. Tornos Service thrives worldwide byguaranteeing the superior production capabilitiesof products carrying the Tornos name.Situated close to its customers, as demonstratedby the 12 Tornos Service Centres strategicallylocated across Europe, Asia, and the Americas,Tornos Service offers a comprehensive range ofleading support services for Tornos machines,and encompasses the innovation, reliability andattention to detail expected of a premier Swissbrand. And it is all backed by a 100-year legacyof expertise and in-depth understanding of cus tomers’ processes, applications and challengesacross a wide range of industrial segments, including automotive, medical, electronics and connectivity, and micromechanics.scheduled preventive maintenance can help youavoid 70 % of machine breakdowns and keep youon the path to productivity.Rapid, reliable, worldwide delivery of certified original spare parts is a speciality of TornosService. Regardless of the age of the your Tornosmachine, we stock the essential certified spareparts to keep the machine running at peak performance.Swiss GT rangeSERVICECENTRESaround the worldCAM-typemachines10 000DECO &EVODECOmachinesMachine overhaulsTornos machines inspire confidence. It’s nosurprise, therefore, that many customers turn toTornos for a complete overhaul of their machines.The Tornos overhaul service returns the machinesin good-as-new condition, significantly extendingtheir service life.Start-up assistanceOptions, upgrades and X-change modulesFrom the first feasibility tests prior to purchase,you are in good hands with Tornos Service. In ourstate-of-the-art Techno Centres, expert applicationengineers support you with tests to gauge the feasibility of machining processes and applications.With start-up assistance, you are secure in theknowledge that you will never be left alone to dealwith a brand new machine.To help you achieve your manufacturing, productivity and quality objectives, our experts collaborate with you to manage complex machiningprocesses, develop software features for machining complex shapes, design special equipment, andtailor peripherals to your needs. Tornos’ X-changemodules expand your application capabilities andprofitability.6 000CONVENTIONALNC machines3 000MULTISPINDLEmachinesEngineered for intuitive and easy use, Tornosmachines offer a vast range of options and enablemyriad processes. Expert training and coachinghelp your employees become specialists proficientin programming, handling and maintenance,adding more value to your processes, applicationsand products.18100 000Certified original spare partsExpert training and coachingBacked by both geographical proximity to customers and an in-depth understanding of their processes, applications and market challenges, TornosService delivers an unparalleled continuum ofsupport : start-up assistance, expert training andcoaching, free hotline, on-site operations supportand preventive maintenance, original spare partsseamlessly delivered worldwide, complete overhauls to extend the service life of Tornos machines,and a range of operations and X-change modulesto expand customers’ application capabilities andprofitability.14Tornos machinesinstalled worldwideFree Hotline supportWherever you are in the world, highly qualifiedspecialists who speak your language and understand your processes are just a phone call away toquickly support you with handling and programming solutions.On-site supportFast, efficient on-site operations and preventivemaintenance ensure the continuous highperformance of your Tornos machines. RegularDiscoverTornos ServiceTornos Service19

TechnicalspecificationsTECHNICAL SPECIFICATIONSMain spindleMax. bar capacitymmStandard workpiece length with rotating guide bushmmSpindle rotation speedrpmSpindle powerkWMax. torqueNmPlattenMax. number of turning toolsTurning tool sectionNumber of front tools (op/cop)Positions for rotating tools (S11)Positions for rotating tools (S21 modular positions)Rotating tool speed of rotationrpmRotating tool power (S11 / S21)kWSwiss GT 13/66 linear axes 2 C axes2 independent toolsystemsSwiss GT 26/66 linear axes 2 C axes2 independent toolsystemsSwiss GT 26B6 linear axes 2 C axes 1 B axis2 independent toolsystemsSwiss GT 32/66 linear axes 2 C axes2 independent toolsystemsSwiss GT 32B6 linear axes 2 C axes 1 B axis2 independent toolsystems10 (13)1900-15,0004.0 (5.0)1223 (25.4)2200-10,0008.2 (10.5)2623 (25.4)2200-10,0008.2 (10.5)26322000-80008.2 (10.5)26322000-80008.2 (10.5)269816 x 1616 x 165 / (5)4436000600011916 x 165 / (5)4360001816 x 16812 x 124/4326000 (10 ,000)1460001B-axisNumber of rotating tool positions S21 (op / cop)4 / 44/4Number of fixed front tools (op / cop)44High-frequency spindleOptionOptionThread-whirling deviceOptionRotating tool speed of rotationrpm90009000Rotating tool power (S11 / S21)kW11Counter spindleMax. bar capacitymm13Insertion length of workpiece into spindlemm80Max. standard length of workpiecemm90Spindle rotation speedrpm0-15,000Spindle powerkW4.0 (5.0)Max. torqueNm12Number of tool positions next to the counter spindle20 Swiss GT range25.41201200-10,0008.2 (10.5)26225.41201200-10,0008.2 (10.5)262321201200-80008.2 (10.5)262321201200-80008.2 (10.5)262Technical specifications21

TECHNICAL SPECIFICATIONSSwiss GT 13/6Swiss GT 26/6Swiss GT 26BSwiss GT 32/6Swiss GT 32BCounter operationNumber of tool positionsPositions for rotating toolsRotating tool speed of rotationrpmRotating tool 0000.75Total number of toolsOperation/counter-operation tool lllllllllllllllll——Axis speedRapid feed ratem/minBASIC MACHINE EQUIPMENTRotating guide bush with integrated motorMachining without guide bushS21 rear platten rotating tool motorS11 front platten rotating tool motorS51 rotating tool motor in counter-operationC1 C4 axesInterpolation in polar coordinatesPneumatic workpiece ejector oil cleaning of colletAutomatic centralised lubrication cycleStack light (4 colours)20-bar lubrication pump with manual selection of filtersBar feeder interfaceFire extinguisher interfaceTISIS programming softwareMachining along 5 simultaneous axes—Numerical controlControl typeFanuc 31iBFanuc 31iBFanuc 31iB*Fanuc 31iBEncoder/axis motor technologyAbsolute serialAbsolute serialAbsolute serialAbsolute serialMotor type (axes and guide bush)Synchronous (AC)Synchronous (AC)Synchronous (AC)Synchronous (AC)Motor type (spindles)Asynchronous (AC)Asynchronous (AC)Asynchronous (AC)Asynchronous (AC)Colour screen and mobile operator consoleFanuc 31iB*Absolute serialSynchronous (AC)Asynchronous (AC)* Fanuc 31iB - 5 with machining option for 5 simultaneous axesProgramming softwareISO language code C, TMIGeneral specificationsMax. lengthmm21702710271027102710Max. 01990Weightkg28003550355035503550Cutting oil tray capacityl200200200200200Coolant pump powerkW0.440.790.790.790.79Colours RAL 9006 grey, RAL 9011 blackCE/EMC certifiedl Standard22Swiss GT rangeOptional— Not availableTechnical specifications 23

TORNOS SAtornos.comRue Industrielle 111CH-2740 MoutierTel. 41 (0)32 494 44 44contact@tornos.comTornosthroughoutthe worldComplies with current European CE/EMC Safety Directives.This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein doesnot purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation andmaintenance. TORNOS SA assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS SA makes no representationor warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the informationcontained herein. No warranties of merchantability nor fitness for purpose shall apply.March 2019 edition – Tornos 2019, All rights reservedcmWe keep you turning

10 11 Z4 X4 C4 X1 Y1 Z1 C1 Y4 S51 S21 S11 Swiss GT range Productive and flexible, the Swiss GT 13 brings every type of machining within your range. Swiss GT 13