Bakery Manufacturing Process. - Entrepreneur India

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Bakery ManufacturingProcess.Manufacture ofBread, Biscuit, Cake,Cookies, Muffinswww.entrepreneurindia.co

InformationBaking is a food cooking method that usesprolonged dry heat by convection, rather than bythermal radiation. Heat is gradually transferred"from the surface of cakes, cookies and breads totheir centre. As heat travels through it transformsbatters and dough into baked goods with a firmdry crust and a softer centre".www.entrepreneurindia.co

Bakery products have become essential food itemsof the vast majority of population. The present dayconsumer looks for new bakery products, betterappeal, taste and convenience from bakery foods.Bakery industry has also an important role inpopularizing wheat in non-wheat consuming regionof the World.With good planning and access to good staff, rawmaterials and markets, setting up a bakery canrepresent an excellent enterprise opportunity.www.entrepreneurindia.co

The book is invaluable reading for those startingtheir own baking business or any baker looking toimprove their existing business in order to increaseprofits.The book covers various aspects related to differentbakery products with their manufacturing processand also provides contact details of raw material,plant and machinery suppliers with equipmentphotographs and their technical specifications.www.entrepreneurindia.co

It provides a thorough understanding of the manynew developments shaping the industry and offersdetailed technical coverage of the manufacturingprocesses of bakery products. It examines the natureof bakery products, the role of the ingredients indetermining their quality, processing methods andtheircontrol.Various bakery products covered in the book arewheat ingredients,othergrain ingredients,shortenings, emulsifiers, antioxidants, water andsalt,www.entrepreneurindia.co

different types of breads and biscuits, cakes,buns, icings, production of cookie and cracker,spices, flavours, colors, leavened and unleavenedproducts, air-leavened products, chemicallyleavened bread and rolls, chemically leavenedsweet goods, Yeast-leavened plain bread, rolls,dough, preservation of bakery products, milk andegg ingredients, fruits, vegetables, nuts and manymore.www.entrepreneurindia.co

Food Mixer, Cookie Extruder, Rotary Oven, BiscuitSandwiching Machine, Tunnel Gas Oven, Flour Mixer,Cookies Rotary Moulder, Bun Divider Moulder,Planetary Mixer, Spiral Mixer, Pillow Packing Machine,Oil Spray Machine are the various equipmentsdescribed in the book with their photographs andtechnicalspecifications.The book aims to provide comprehensive informationon different types of bakery products. The book isaimed for food technologist, scientists, researchscholars, as well as for new entrepreneurs and thosewho are engaged in this industry.www.entrepreneurindia.co

Table of Contents1.Ingredients Made From WheatIntroductionWheatCommercial Wheat VarietiesComposition of WheatLipidsUtilization of WheatDetermining the Quality of Wheatwww.entrepreneurindia.co

2. Other Grains IngredientsIntroductionDurumSpecial Quality ConsiderationsUtilizationRyeChemical Physical CharacteristicsTriticaleGeneral CharacteristicsQuality, Composition, and Nutritional FactorsUtilizationRiceStructure and CompositionQuality Factorswww.entrepreneurindia.co

Use of Rice in the Baking IndustryMilletVarieties and DistributionStructure of the SeedFood UsesCornStructure and CompositionQuality FactorsTraditional Food Products From CornOatsClassificationStructure and CompositionBarleyDescription of Plant and SeedUtilization of Barleywww.entrepreneurindia.co

Structure and Composition of Barley KernelsQuality Factors3. Shortenings, Emulsifiers and AntioxidantsIntroductionThe Chemistry of Fats and OilsShortenings From Natural SourcesAnimal Fats and OilsVegetable ShorteningsQuality Assurance of Fat and Oil entrepreneurindia.co

Monoglycerides and DeglyceridesOther Food EmulsifiersAntioxidantsSynthetic AntioxidantsNatural AntioxidantsFat Substitutes and Replacements4. Water and SaltIntroductionWaterRegulations Affecting Potable WaterWater TreatmentEffects of Water Impurities on Bakery Productswww.entrepreneurindia.co

Water Treatment Mechods Used by BakeriesAnalyses of WaterSaltSalt in the Human DietContainers and StorageTypes of SaltSalt with AdditivesSalt Substitutes in Bakery ProductsAnalytical Methods5. Products of Bakery IndustriesBreadIntroductionMarket Potentialwww.entrepreneurindia.co

Raw MaterialsFlourYeastWaterSaltSugarBulk SolidsFlavouringsEnrichmentBread ManufactureStraight Dough MethodSponge Dough Method (Semi-Automatic)Make Upwww.entrepreneurindia.co

Recipies for BreadsWhite Pan BreadMilk BreadSweet BreadRice BreadClosed Pan BreadSponge DoughFinal DoughMake up and Baking of the BreadEgg BreadFrench BreadStraight Dough MethodRaisin BreadWhole Wheat Bread (Straight Dough Method)www.entrepreneurindia.co

Rye BreadRye Bread (Leay Sow)Vienna BreadSpecial BreadsDate-Nut BreadLow Sodium BreadCheese BreadSpecification for Various Types of BreadsWhite BreadOther RequirementsMass of the BreadWheat Meal BreadOther Requirementswww.entrepreneurindia.co

Crust and Crumb(a) Optional Ingredients(b) Mould InhibitorsBread ImproverRequirementsBiscuitsIntroductionBiscuit Raw MaterialsCerealsSweetenerShorteningMilkLeavening Agents and Nutrientswww.entrepreneurindia.co

Miscellaneous ProductsMarket PotentialStatewise Units of Biscuits in Organised SectorManufacturing ProcessRecipes for Various Types of BiscuitsArrowroot BiscuitShell BiscuitsDigestive BiscuitsHoney Comb or Crimp BiscuitsAlmond Fruit BiscuitsWalnut BiscuitsSoda BiscuitCoconut Biscuitswww.entrepreneurindia.co

Nice BiscuitsSaltish BiscuitsMarie BiscuitsEster BiscuitsSandwich Type BiscuitsCheese BiscuitsRice BiscuitsCorn Flour BiscuitsCoffee BiscuitsVictoria BiscuitsEdinburg BiscuitsSnow Drop BiscuitsLuncheon Biscuitswww.entrepreneurindia.co

Special Combination Wheat BiscuitsSimple All Purpose BiscuitsSoojee BiscuitsSpecial Nut BiscuitsDirectionsCorn Flour Coconut BiscuitChocolate Vanilla BiscuitFor IcingPeppermint Cream BiscuitsBiscuit CoatingsWhite CoatingDark Chocolate CoatingLemon Coatingwww.entrepreneurindia.co

Orange CoatingMalt Milk CoatingFew Points for Making Good BiscuitsCookiesBasic IngredientsBonding Materials or ToughersTenderzing ry Moulded Cookiewww.entrepreneurindia.co

Cutting Machine CookieWire Cut CookieSpread of the CookiesEquipments For the Manufacture of CookiesWire Cut MachineStamping and Rotary Catting MachinesRotary Moulded CookiesFormula for Sugar Wafer ButterProcessing of Sugar WaferCoatings for CookiesCoatings for Cookies EnrobingVanilla Coatingwww.entrepreneurindia.co

Dark ChocolateDark CocoaCoconutPeanut CoatingPie FillingsFruit FillinsApple Pie FillingsBanana Cream Starch-Based Gel FillingStrawberry Flavoured FillingsCream Style FillingsPie CrustsThe FlourThe Shorteningwww.entrepreneurindia.co

The SaltSugarFlaky CrustsMealy CrustsFormulations and Procedures for Pie CrustsLong Flake Pie CrustsDough for Fried PeasFruit Pie DoughMealy Crust DoughFried PiesFaults in Pie CrustsSoda CrackersFlourWaterwww.entrepreneurindia.co

ShorteningSaltYeast FoodFormulas for Soda arsAmylolytic EnzymesCakesThe FlourSoft Straight FlourSugarShorteningwww.entrepreneurindia.co

EggMilkFormulation GuidelinesCake ProcessingCommon Faults in CakesTexture DefectsDefects of Crust AppearanceToo Low VolumeIrregular or Coarse GrainVarious Types of CakesCorn Flour CakeFruit CakeRece CakePetha CakeMaize Floor Cakewww.entrepreneurindia.co

Cream CakeCheese CakeSponge CakeWhite Layer CakesRich White Layer CakeUniversal Cake MixYellow Layer CakeChocolate CakeDevil's Food CakeChiffon CakeLayer CakePound CakeHard RollsSoft Rollswww.entrepreneurindia.co

Vienna (Kaiser) RollsMake up of the RollsHamburger RollsMake up and Baking of the RollsBunsBath BunsSaffron BunsCross BunsGerman BunsSweet Crumb BunsRound Shaped Filled BunDoughSyrup WashBraid BunsSquare BunsFigure 8 Shaped Bunswww.entrepreneurindia.co

Muffins, Nankhati and PizzaMufinsBran MuffinsWhole Wheat MuffinsNankhataiPizzasRecipe for PizzaIcingsSome Guidelines for Icing PreperationFlavours Development in IcingsFluffy IcingsRecipes for Various Types of IcingChocolate IcingButter IcingWater IcingsRoyal Icingswww.entrepreneurindia.co

Icing Paste (General)Vanilla IcingButter Scotch IcingButter Scotch Paste IcingBanana IcingCaramel Boiled IcingHoney Macaroon IcingSpice Cake IcingOrange IcingOrange Sumshine IcingChocolate Fudge IcingButter Cream Icingwww.entrepreneurindia.co

6. Milk and Eggs IngredientsIntroductionIngredients Derived From MilkComposition of MilkTypes of Milk IngredientsMilk Protein ConcentrateDairy Blends and Milk ReplacersCheeseQuality Tests for Milk and Milk ProductsIngredients From EggsFunctional Propertieswww.entrepreneurindia.co

CompositonCommercial ProductsStorage7. Fruits, Vegetables and NutsIntroductionNutsAlmonds, Almond Butter, and Almond PasteCoconutKernel PastePeanuts and Peanut ButterPecansPoppy SeedsWalnutswww.entrepreneurindia.co

Nut Substitutes and Defetted NutsFruitsDried FruitsCandied or Glace FruitCanned FruitsFrozen FruitsFruit Jams, Jellies and w.entrepreneurindia.co

8. Bakery Machinery and EquipmentWeighing EquipmentManual ScalesAutomatic Weighing EquipmentLiquid Measuring EquipmentMixingMixing EquipmentDry BlendersRibbon BlendersTumbler with Agglomerate BreakersVertical Screw MixerEquipment SelectionContinous Pre-Mixing EquipmentHorizontal Dough Mixerwww.entrepreneurindia.co

Banbury MixersMiscellaneous Horizontal Dough Mixing EuipmentMixing MechanismVertical Planetary MixersContinous MixersTemperature and MixingMake-up EquipmentDividersEffect of Dividing Action on Dough PropertiesDividerRoundersControlling and Adjusting the RounderProoferwww.entrepreneurindia.co

Tray Type Intermediate ProoferMaintenanceIntermediate ProofersMouldersMoulders for CookiesBiscuit Rolling MachineBiscuit CuttersFermentation and Proofing EnclosuresConstruction DetailsBaking EquipmentsOvensChamber Type OvenDraw Plate OvenReel Ovenwww.entrepreneurindia.co

Tunnel OvenOven HeatingFuelsSlicing EquipmentReciprcating SlicersBlade SlicerPackaging Equipment9. Spices, Flavors and ColorsIntroductionColoring AdditivesUncertified Color AdditivesCertified Color Additiveswww.entrepreneurindia.co

Natural and Artificial FlavorsVanillaCocoa ProductsSpices and HerbsGeneral ConsiderationsSpices Used in Bakery ProductsCinnamon10. Cookie and Cracker ProductionIngredients HandlingMixingDough Relaxation and FermentationDough Machining and FormingDough Relaxingwww.entrepreneurindia.co

Cutting StageScrap ReturnSalter of Sugar SprinklingRotary MoldingExtruder-Dough FormersWire CutRout PressThe Fruit Bar Co-ExtruderBakingDirect-Fired Ovens, Gas FiredConvection (Indirect) OvensPost ConditioningSecondary ProcessIcingswww.entrepreneurindia.co

EnrobingSandwiched Cookies and CrackersBiscuit Packaging11. Unleavened Bakery ProductsIntroductionPie CrustsGeneral ConsiderationsTypes of Pie CrustsBaked PiesLong-Flake CrustShort-Flake CrustMealy CrustPressed Crumb CrustsSavory PiesFried Pieswww.entrepreneurindia.co

Causes of Faults in Pie CrustsStrudel, Phyllo and Egg RollsUnleavened Cookies12. Products Leavened Primarily With Water VaporPuff PastryTheoretical Considerations Affecting LayeringPractical Mehtods of Puff Pastry ProductionTraditional Puff Pastry methodAutomated Puff Pastry ProductionFormin and Baking Puff PastryTrouble Shooting Puff PastryCrispbreadwww.entrepreneurindia.co

Eclair Shells, Cream Puffs, and PopoversCookies and CrackersBeaten BiscuitsPuff BiscuitsSuger Wafers13. Air-Leavened ProductsIntroductionAngel Food CakesGeneral ConsiderationsIngredients and FormulasProceduresMeringue Layer for TortesFoam Type Angel Food Cakewww.entrepreneurindia.co

Continuous Mix Angel Food CakeCakes Made With Foams of Whole Eggs or Egg YolksEffects of Whole EggsPound CakesSponge CakesChiffon CakesCheese CakesSnow White California Cheese CakeFruit CakesCookies14. Chemically Leavened Bread and RollsIntroductionChemical Leavening Systemswww.entrepreneurindia.co

Effects of Air, Water Vapor, and Carbon Dioxide on VolumeCharacteristics of Chemical Leavening SystemsFunction of IngredientsSoda BreadsButtermilk BreadIrish Soda BreadIrish Soda BreadBoston Brown BreadChemically Leavened White BreadOther Bread VarietiesSoda BiscuitsSconesMuffinsVeggie Muffinswww.entrepreneurindia.co

Snack Crackers15. Chemically Leavened Sweet GoodsCompositionGeneral Rules For Developing FormulasLayer CakesExamples of Cake FormulasProcessing Chemically Leavened Sweet GoodsTrouble Shooting Cake FaultsCup-CakesCake DoughnutsFormulation and ProcessingDoughnut Trouble ShootingCookieswww.entrepreneurindia.co

Relationship of Formula to Processing MethodIngredientsRepresentative Formulas16. Yeast-Leavened Plain Bread and RollsPrinciples of Plain Bread and Roll ProductionWhite BreadFrench BreadWhite RollsWheat BreadTwo Traditional Bread Processing SchemesStraight Dough MethodSponge-and-Dough MethodReaction During Mixingwww.entrepreneurindia.co

Dough DevelopmentEstablishing Vesicle SizeConditioning the DoughTemperature Rise During MixingFermentationBulk FermentationsProofingPan ProofingDividing and RoundingBread-Molding ProcessesRoll-Forming ProcessesBakingEffect of Form and Size of the Dough Piecewww.entrepreneurindia.co

Cooling and DepanningDefects of the CrustDefects in the CrumbDefects of VolumeDefects of Taste or OdorDefects in Shelf-Life17. DoughsIntroductionContinuous Processing of White Bread and RollsPrinciples of OperationFormulating White Bread for Continuous PlantsMaking Fermentation Processes More Efficientwww.entrepreneurindia.co

Three Kinds of Sponge Replacement SystemsConditioning by Mechanical or Chemical MeansSystems Relying Principally on Chemical Modification18. BreadsSour Dough BreadsMicroflora of Sour DoughsSan Francisco (Pacific Slope) Sour Dough BreadSour Dough French BreadPanettoneSal-Rising BreadRye and Multi-Grain BreadsMulti-Grain BreadsRye BreadRye Bread Formula and Processwww.entrepreneurindia.co

Other Variety BreadsBreads with Vegetable IngredientsBreads with Dairy IngredientsDietetic Bakery ProductsReduced SaltReduced FatGluten-Free"Diabetic" or Sugar-FreeReduced CalorieNo Cholesterol19. Yeast-Leavened Sweet DoughsPlain and Roll-In Sweet DoughsIngredientsFormulas, Generalwww.entrepreneurindia.co

Straight Sweet Dough Formula and ProcedureSponge Sweet Dough Formula and ProcedureRoll-in Sweet Dough Formula and ProcedureProceduresFruited Rolls and StollenDoughnuts and Other Fried GoodsGeneral FormulasIngredient Specificaions and FunctionsProceduresDanish PastryHistoryExperimental StudiesIngredients and FormulasProcedureswww.entrepreneurindia.co

Examples of PruductsAlmond Crumb Coffee CakeApple Filled Coffee CakesYeast-Leavened CookiesFried Yeast-Leavened Cookie20. Preservation of Bakery ProductsIntroductionRefrigerated Dough ProductsFreezing PreservationFreezing Equipment and MethodsFreezing Doughs and BattersFreezing Baked Products and Adjunctswww.entrepreneurindia.co

Heat Processing in Hermetically Sealed ContainersMoified Atmosphere PackagingChemical PreservationIrradiationOther Methods21. Photographs of Machinery and EquipmentFood MixerCookie ExtruderRotary OvenPillow Packing Machine180º Layout Turning MachineOil Spray MachineBiscuit Sandwiching Machinewww.entrepreneurindia.co

Tunnel Gas OvenRotary Print Biscuit Forming Machine (Soft Biscuit)Tunnel Electric OvenFlour MixerCookies Rotary MoulderBun Divider MoulderBread MoulderDouble Troley Bakery OvenCookie Dropping MachinePlanetary MixerSpiral Mixer22. Raw Material SuppliersStarchBakery Chemicalswww.entrepreneurindia.co

Baking EnzymesBaking PowderBread ImproverCake GelEgg PowderFlavouring EmulsionFlexible PackagingGlucose LecithinPlastic CratesMilk ProductsWheat GlutenYeast23. Machinery and Equipment Supplierswww.entrepreneurindia.co

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Bakery products have become essential food items of the vast majority of population. The present day consumer looks for new bakery products, better appeal, taste and convenience from bakery foods. Bakery industry has also an important role in popularizing wheat in non-wheat consuming regio