Lathe Operator's Manual - University Of Florida

Transcription

Lathe Operator’s ManualJUNE 2005HAAS AUTOMATION INC. 2800 STURGIS ROAD OXNARD, CA 93030TEL. 888-817-4227 FAX. 805-278-8561www.HaasCNC.com96-8700 revL

Warranty CertificateCovering Haas Automation, Inc., CNC EquipmentEffective January 1, 2003LIMITED WARRANTY COVERAGEAll new HAAS SL Turning Centers are warranted exclusively by the Haas Automation’s ("Manufacturer") limited warranty asfollows:Each Haas CNC machine ("Machine") and its components ("Components") (except those listed below under limits andexclusions) is warranted against defects in material and workmanship for a period of one (1) year from the date ofpurchase, which is the date that a machine is installed at the end user. The foregoing is a limited warranty and it is the onlywarranty by manufacturer. Manufacturer disclaims all other warranties, express or implied, including but not limited to allwarranties of merchantability and fitness for a particular purpose.REPAIR OR REPLACEMENT ONLY: MANUFACTURER'S LIABILITY UNDER THIS AGREEMENT SHALL BE LIMITED TOREPAIRING OR REPLACING, AT THE DISCRETION OF MANUFACTURER, PARTS, OR COMPONENTS.An additional one-year warranty extension may be purchased from your authorized Haas distributor.LIMITS and EXCLUSIONS of WARRANTYExcept as provided above, buyer agrees that all warranties express or implied, as to any matter whatsoever, including butnot limited to warranties of merchantability and fitness for a particular purpose are excluded.Components subject to wear during normal use and over time such as paint, window finish and condition, light bulbs,seals, chip removal system, etc., are excluded from this warranty.Factory-specified maintenance procedures must be adhered to and recorded in order to maintain this warranty.This warranty is void if the machine is subjected to mishandling, misuse, neglect, accident, improper installation, impropermaintenance, or improper operation or application, or if the machine was improperly repaired or serviced by the customeror by an unauthorized service technician. Warranty service or repair service is available from the authorized Haas distributor.Without limiting the generality of any of the exclusions or limitations described in other paragraphs, manufacturer's warranty does not include any warranty that the machine or components will meet buyer'sproduction specifications or other requirements or that operation of the machine and components will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of theMachine and Components by Buyer, and manufacturer shall not incur any liability or Seller to Buyer for any failure in design, production, operation, performance or otherwise of the Machine orComponents other than repair or replacement of same as set forth in the Limited Warranty above. Manufacturer is not responsible for any damage to parts, machines, business premises or other propertyof Buyer,or for any other incidental or consequential damages that may be caused by a malfunction of the Machine or Components.LIMITATION OF LIABILITY AND DAMAGES: MANUFACTURER IS NOT LIABLE TO BUYER, SELLER OR ANY CUSTOMER OFBUYER FOR LOSS OF PROFITS, LOST DATA, LOST PRODUCTS, LOSS OF REVENUE, LOSS OF USE, COST OF DOWNTIME, BUSINESS GOOD WILL, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE, WHETHER IN AN ACTION INCONTRACT OR TORT, ARISING OUT OF OR RELATED TO THE MACHINE OR COMPONENTS, OTHER PRODUCTS ORSERVICES PROVIDED BY MANUFACTURER OR SELLER, OR THE FAILURE OF PARTS OR PRODUCTS MADE BY USINGTHE MACHINE OR COMPONENTS, EVEN IF MANUFACTURER OR SELLER HAS BEEN ADVISED OF THE POSSIBILITY OFSUCH DAMAGES. MANUFACTURER'S LIABILITY FOR DAMAGES FOR ANY CAUSE WHATSOEVER SHALL BE LIMITED TOREPAIR OR REPLACEMENT, AT THE DISCRETION OF MANUFACTURER, OF THE DEFECTIVE PARTS, COMPONENTS ORMACHINE.Buyer has accepted this restriction on its right to recover incidental or consequential damages as part of its bargain withSeller. Buyer realizes and acknowledges that the price of the equipment would be higher if Seller or Manufacturer wererequired to be responsible for incidental or consequential damages, or punitive damages.This Warranty Certificate supersedes any and all other agreements, either oral or in this writing, between the parties hereto with respect to the warranties, limitations of liability and/or damages regardingthe Machine or Components, and contains all of the covenants and agreements between the parties with respect to such warranties, liability limitations and/or damages. Each party to this WarrantyCertificate acknowledges that no representations, inducements, promises, or agreements, orally or otherwise, have been made by any party, or anyone acting on behalf of any party, which are not embodiedherein regarding such warranties, liability limitations and/or damages, and that no other agreement, statement, or promise not contained in this Warranty Certificate shall be valid or binding regardingsuch warranties, liability limitations and damages.TRANSFERABILITYThis warranty is transferrable from the original end-user to another party if the machine is sold via private sale before theend of the warranty period.Haas Automation, Inc. 2800 Sturgis Road, Oxnard, CA 93030-8933 Phone: (805) 278-1800 FAX: (805) 278-856196-8700 rev L June 2005Table of ContentsI

Warranty RegistrationCertificateLIMITED WARRANTY COVERAGEAll new HAAS SL Series Turning Centers are warranted exclusively by the Haas Automation’s ("Manufacturer") limitedwarranty as follows:Each Haas CNC machine ("Machine") and its components ("Components") (except those listed below under limitsand exclusions) is warranted against defects in material and workmanship for a period of one (1) year from the dateof purchase, which is the date that a machine is installed at the end user. The foregoing is a limited warranty and itis the only warranty by manufacturer. Manufacturer disclaims all other warranties, express or implied, including butnot limited to all warranties of merchantability and fitness for a particular purpose.REPAIR OR REPLACEMENT ONLY: MANUFACTURER'S LIABILITY UNDER THIS AGREEMENT SHALLBE LIMITED TO REPAIRING OR REPLACING, AT THE DISCRETION OF MANUFACTURER, PARTS, ORCOMPONENTS.An additional one-year warranty extension may be purchased from your authorized Haas distributor.LIMITS and EXCLUSIONS of WARRANTYExcept as provided above, buyer agrees that all warranties express or implied, as to any matter whatsoever, including but not limited to warranties of merchantability and fitness for a particular purpose are excluded.Components subject to wear during normal use and over time such as paint, window finish and condition, light bulbs,seals, chip removal system, etc., are excluded from this warranty.Factory-specified maintenance procedures must be adhered to and recorded in order to maintain this warranty.This warranty is void if the machine is subjected to mishandling, misuse, neglect, accident, improper installation,improper maintenance, or improper operation or application, or if the machine was improperly repaired or serviced bythe customer or by an unauthorized service technician. Warranty service or repair service is available from theauthorized Haas distributor.Without limiting the generality of any of the exclusions or limitations described in other paragraphs, manufacturer'swarranty does not include any warranty that the machine or components will meet buyer's production specificationsor other requirements or that operation of the machine and components will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of the Machine and Components by Buyer, and manufacturershall not incur any liability or Seller to Buyer for any failure in design, production, operation, performance or otherwise of the Machine or Components other than repair or replacement of same as set forth in the Limited Warrantyabove. Manufacturer is not responsible for any damage to parts, machines, business premises or other property ofBuyer, or for any other incidental or consequential damages that may be caused by a malfunction of the Machine orComponents.LIMITATION OF LIABILITY AND DAMAGES: MANUFACTURER IS NOT LIABLE TO BUYER, SELLEROR ANY CUSTOMER OF BUYER FOR LOSS OF PROFITS, LOST DATA, LOST PRODUCTS, LOSS OF REVENUE, LOSS OF USE, COST OF DOWN TIME, BUSINESS GOOD WILL, OR ANY OTHER INCIDENTAL ORCONSEQUENTIAL DAMAGE, WHETHER IN AN ACTION IN CONTRACT OR TORT, ARISING OUT OF OR RELATED TO THE MACHINE OR COMPONENTS, OTHER PRODUCTS OR SERVICES PROVIDED BY MANUFACTURER OR SELLER, OR THE FAILURE OF PARTS OR PRODUCTS MADE BY USING THE MACHINE OR COMPONENTS, EVEN IF MANUFACTURER OR SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCHDAMAGES. MANUFACTURER'S LIABILITY FOR DAMAGES FOR ANY CAUSE WHATSOEVER SHALL BELIMITED TO REPAIR OR REPLACEMENT, AT THE DISCRETION OF MANUFACTURER, OF THE DEFECTIVEPARTS, COMPONENTS OR MACHINE.IITable of Contents96-8700 rev L June 2005

Buyer has accepted this restriction on its right to recover incidental or consequential damages as part of its bargainwith Seller. Buyer realizes and acknowledges that the price of the equipment would be higher if Seller or Manufacturer were required to be responsible for incidental or consequential damages, or punitive damages.This Warranty Certificate supersedes any and all other agreements, either oral or in this writing, between the partieshereto with respect to the warranties, limitations of liability and/or damages regarding the Machine or Components,and contains all of the covenants and agreements between the parties with respect to such warranties, liabilitylimitations and/or damages. Each party to this Warranty Certificate acknowledges that no representations, inducements, promises, or agreements, orally or otherwise, have been made by any party, or anyone acting on behalf ofany party, which are not embodied herein regarding such warranties, liability limitations and/or damages, and that noother agreement, statement, or promise not contained in this Warranty Certificate shall be valid or binding regardingsuch warranties, liability limitations and damages.TRANSFERABILITYThis warranty is transferrable from the original end-user to another party if the machine is sold via private sale beforethe end of the warranty period.Should you have a problem with your machine, please consult your operator's manual first. If this does not resolvethe problem, call your authorized Haas distributor. As a final solution, call Haas directly at the number indicatedbelow.Haas Automation, Inc.2800 Sturgis RoadOxnard, California 93030-8933 USAPhone: (805) 278-1800FAX: (805) 278-8561In order to record the end-user of this machine for updates and for product safety notices, we must have the machineregistration returned immediately. Please fill out completely and mail to the above address to ATTENTION (SL-20,SL-30, etc. — whichever is applicable) REGISTRATIONS. Please include a copy of your invoice to validate yourwarranty date and to cover any additional options you may have purchased.Company Name: Contact Name:Address:Dealer: Date Installed:Model No. : Serial Number:Telephone: ( ) FAX: ( )IMPORTANT MEDIATELTELY!!!This machine is equipped with an electronically-recorded serial number that cannot be altered. This is done to protectyou in case of theft and to track machines when sold to other owners. After approximately 800 hours of use, themachine will automatically shut down if it has not been electronically unlocked by the Haas Factory Outlet. To unlockthe machine, we must have the above registration with the serial number. You will receive a number from the HaasFactory Outlet that you will write in over the serial number on the setting page (#26). If, for any reason, the serial numberof the machine is erased in memory, the machine will revert back to a 200 hour limit for your protection.96-8700 rev L June 2005Table of ContentsIII

Customer Satisfaction ProcedureDear Haas customer,Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc.,and the Haas distributor where you purchased your equipment. Normally, any concerns you may haveabout the sales transaction or the operation of your equipment will be rapidly resolved by yourdistributor.However, if your concerns are not resolved to your complete satisfaction, and you have discussed yourconcerns with a member of the dealership’s management, the General Manager or the dealership’s ownerdirectly, please do the following:Contact Haas Automation’s Customer Service Center by calling 800-331-6746 and ask for the CustomerService Department. So that we may resolve your concerns as quickly as possible, please have thefollowing information available when you call: Your name, company name, address and phone numberThe machine model and serial numberThe dealership name, and the name of your latest contact at the dealershipThe nature of your concernIf you wish to write Haas Automation, please use this address:Haas Automation, Inc.2800 Sturgis RoadOxnard, CA 93030Att: Customer Satisfaction Managere-mail: Service@HaasCNC.comOnce you contact the Haas Automation Customer Service Center, we will make every effort to workdirectly with you and your distributor to quickly resolve your concerns. At Haas Automation, we knowthat a good Customer-Distributor-Manufacturer relationship will help ensure continued success for allconcerned.Customer FeedbackIf you have any concern or questions in regards to the Haas Programming and Operations manual, pleasecontact us via our E-mail, pubs@haascnc.com. We look forward to any suggestions you may have.IVTable of Contents96-8700 rev L June 2005

The Information contained in this manual is constantly being updated.The latest updates, and other helpful information is available online as afree download in .pdf format (go to www.HaasCNC.com and click on“Manual Updates” under the “Customer Services” drop-down menu inthe navigation bar).Table of ContentsSAFETY . 7INTRODUCTION . 9PENDANT KEYBOARD INTRODUCTION . 11FUNCTION KEYS . 12JOG KEYS . 12OVERRIDE KEYS . 13DISPLAY KEYS . 14CURSOR KEYS . 15ALPHA KEYS . 15MODE KEYS . 16NUMERIC KEYS . 17POSITION DISPLAYS . 18OFFSETS DISPLAY . 18CURRENT COMMANDS DISPLAY . 19ALARMS / MESSAGES DISPLAY . 20SETTING / GRAPHIC DISPLAY FUNCTION . 20DATE AND TIME . 21SCREEN SAVER . 21HELP / CALCULATOR FUNCTION . 21COOLANT LEVEL GAUGE . 24OPTIONS . 24MACHINE POWER-UP . 26PROGRAMMING INTRODUCTION . 26ALPHABETICAL ADDRESS CODES . 32PART SETUP . 32TOOLING . 32SUBROUTINES . 35TOOL CHANGER OPERATIONS . 35TOOL FUNCTIONS . 36DRAWTUBE OPERATION . 37CHUCK AND COLLET REPLACEMENT . 37DRAWTUBE COVER PLATE . 38RE-POSITIONING CHUCK JAWS . 39TAPER COMPENSATION . 3996-8700 rev L June 2005Table of ContentsV

LIVE TOOLING .SYNCHRONOUS MILLING .LIVE TOOLING INSTALLATION .C-AXIS .CARTESIAN TO POLAR TRANSFORMATION .TOOL NOSE COMPENSATION .APPROACH AND DEPARTURE MOVES FOR TOOL NOSE COMPENSATION .TOOL NOSE RADIUS OFFSET AND WEAR OFFSET .TOOL NOSE COMPENSATION AND TOOL LENGTH GEOMETRY .IMAGINARY TOOL TIP AND DIRECTION .PROGRAMMING WITHOUT TOOL NOSE COMPENSATION .TOOL NOSE COMPENSATION GEOMETRY .394142444547495051585959PROGRAMMING . 66TIPS AND TRICKS . 68AUXILIARY AXIS CONTROL . 71TAILSTOCK . 72TAILSTOCK PROGRAMING . 74PARTS CATCHER . 75TOOL PRE-SETTER . 76INTUITIVE PROGRAMMING SYSTEM (IPS) . 77MACHINE POSITION . 77TOOL OFFSETS . 77AUTOMATIC MODE . 78SYSTEM MODE . 79OTHER SYSTEM TABS . 80ADVANCED EDITOR . 81THE PROGRAM MENU . 81THE EDIT MENU . 82THE SEARCH MENU . 82THE MODIFY MENU . 82THE I/O MENU . 83THE F1: HELP MENU . 83ADVANCED EDITOR SHORTCUTS . 84QUICK CODE . 85VISUAL QUICK CODE . 88TOOL NOSE CUTTER COMPENSATION USING G112 . 89MACROS (OPTIONAL) . 92INTRODUCTION . 92OPERATION NOTES . 93SYSTEM VARIABLES IN-DEPTH . 98ADDRESS SUBSTITUTION .102COMMUNICATION WITH EXTERNAL DEVICES - DPRNT[ ] . 110FANUC-STYLE MACRO FEATURES NOT INCLUDED IN HAAS CONTROL . 112EXAMPLE PROGRAM USING MACROS . 113G CODES - PREPARATORY FUNCTIONS . 115M CODES (MISCELLANEOUS FUNCTIONS) . 168SETTINGS .177MAINTENANCE . 193INDEX . 201VITable of Contents96-8700 rev L June 2005

HAAS SAFETY P ROCEDURESTHINK SAFETY!DON’T GET CAUGHTUP IN YOUR WORKAll turning machines contain hazards from rotatingparts, belts and pulleys, high voltage electricity, noise,and compressed air. When using CNC machines andtheir components, basic safety precautions mustalways be followed to reduce the risk of personal injuryand mechanical damage.Important – This machine is to be operatedonly by trained personnel in accordance withthe Operator’s manual and instructions forsafe operation of machine.Safety ContentsSafetyUSES AND GUIDELINES FOR PROPER MACHINE OPERATION .MODIFICATIONS TO THE MACHINE .SAFETY PLACARDS .AUTOMATIC EQUIPMENT .MACHINE GUARDING .ROTATING PARTS .CHIP AUGERS .DANGEROUS VOLTAGES .JOB SET-UP .HOT AREAS .MACHINE AWARENESS .PROPER ATTIRE .TOOLING .EYE-SAFETY .ELECTRICAL SERVICE .SPILLS .FIXTURES .KEEP CLEAR .

the problem, call your authorized Haas distributor. As a final solution, call Haas directly at the number indicated below. Haas Automation, Inc. 2800 Sturgis Road Oxnard, California 93030-8933 USA Phone: (805) 278-1800 FAX: (805) 278-8561 In order to record the end-user of this machine for updates and for product safety notices, we must have .