Solutions For Product Obsolescence - Dla.mil

Transcription

Solutions for ProductObsolescencePSMC Spring 2017DLAQMLCertifiedClass QMIL-STD-883CertifiedIDEA-STD-1010ACCAP101SAE AS5553AS6081

Company InformationA Texas Based CompanySince 2004CAGE CODE: 3RNH012908 Trails End Road, Suite ELeander, TX 78641www.xtremesemi.com

Who is XTREME Semiconductor?A “Solutions” company created to provide high value,guaranteed solutions for your Obsolete, Legacy andEnd-of-Life semiconductor productsProvider of diverse solutions designed to meet yourspecific system requirementsIndependent Distributor with “Certified EOL Product”DLAQMLCertifiedClass QMIL-STD-883CertifiedIDEA-STD-1010ACCAP101SAE AS5553AS6081

Company Time 12:Jul-14:Apr-17:Founded XTREME SemiconductorPurchased Cirrus Logic ADC Product line from MaxwellTechnologies, 12, 14, and 16-bit ADCReceived Transitional DLA QML CertificationReceived full DLA QML CertificationReceived DLA MIL-STD-883 Lab Suitability CertificationIntroduced Certified EOL Product offeringIntroduced Chip Recovery “ChiPR” Product offeringPurchased PowerTech, High Power/Voltage TransistorsDLA QTSL/QSLD Certification for EOL Product (pending)

Markets /IndustrialMedical

XTREME Capabilities & n(QCI)ElectricalTesting

Quality/ReliabilityHi-Reliability product MIL-PRF-38535 QML (DLA Certification) MIL-STD-883 (Processes and Procedures, DLA Certified) Strict compliance with industry standard for assembly, test andqualification.Distribution: Certified EOL Product XP 290 – XTREME Semiconductor Process Flow AS6081 Compliance Available DLA QTSL/QSLD Certified (Pending April 2017)Industrial/commercial inspection criteria MIL-STD-883 IDEA-STD-1010A100% customer acceptance, we have never had acustomer return in our 13 yrs of business.DLAQMLCertifiedClass QMIL-STD-883CertifiedIDEA-STD-1010ACCAP101SAE AS5553AS6081

Custom Packaging ServicePackaging Capabilities DLAQMLCertifiedClass QMonolithic (Ceramic/Metal Cans)Multi-chip ModuleHybridsDesign custom packagesQuick turn 0ACCAP101SAE AS5553AS6081

Plastic Assembly/Test ServicePlastic Product Capabilities Complete assembly/testingSmall lot assemblyProduct validation/re-certificationDevice characterizationCommon package configurations PDIP, PQFP, SOIC, SOJ, TSOP, PLCCDLAQMLCertifiedClass QMIL-STD-883CertifiedIDEA-STD-1010ACCAP101SAE AS5553AS6081

Screening/Electrical Test ServiceCommercial/Industrial/Military grade qualifiedproductsFull environmental and screening MIL-STD-883 methods 5004 & 5005Extended temperature testing -55 C to 200 CExtensive library of standard software programsSoftware development capabilitiesDLAQMLCertifiedClass QMIL-STD-883CertifiedIDEA-STD-1010ACCAP101SAE AS5553AS6081

Chip Recovery “C PR” Productshi“Breathing New Life into Obsolescence”

What is Chip Recovery “C PR”?hiAn innovative, cost effective solution through reliabledie extraction processes to solve product obsolescence”ChiPR” ProcessRe-assemble theStart with existingOCM component inundesired packageDisassemble packageand extract thechip/diechip/die into therequired packageconfiguration

Chip Recovery “C PR” ProcesseshiX-RAYMechanicalDe-capsulation

Sources of Chip Recovery “C PR” Die?hiDirect from OCMConfidence in Sources Preferred choice, highly reliable, full traceabilityFranchised Distributor Highly reliable, traceability back to OCMExcess Inventory Possibility of limited traceabilityOpen/Aftermarket Material Limited supply/may not have traceability

Uses for Chip Recovery “ChiPR” DieHermetic PackagesHybrids & MCM’sPlastic Packages

Benefits of Chip Recovery “C PR”?hiLife Extension for Obsolete Components Postpone costly board/system redesignsGuaranteed to meet original OCM data sheet/specificationsCan be performed on any package typeEnd result is “known-good” electrically tested dieLeading Edge Devices Use when bare DIE or desired package not yet available inmarketplace Prototypes, initial manufacturing runs

Using Chip Recovery “C PR” ProducthiAll Chip Recovery product is clearly marked with our “ChiPR” identifier20-pin Dual PrecisionOp Amp68-pin 16x16-bitMultiplier176-pin PCI EthernetController52-pin DSP SystemMemoryAll correspondence and written quotations clearly identify theproduct being offered contains extracted dieXTREME Semiconductor works closely with our customer to developqualification plans based on specific end customer applications,environments and requirements

Relative Cost of Chip Recovery Solution Cost System RedesignEmulation/Reverse EngineerBoard Level RedesignFabricate New Original OCM ChipsChip Recovery Product “ChiPR”Original Component Manufacturer (OCM) Product Still AvailableTime to Implement

Future of Chip Recovery “C PR”hiIndustry is embracing Chip Recovery “ChiPR” as aviable solution over the high cost differential of asystem re-designDLA along with the Air Force are actively working tocreate a sanctioned processes for qualifying dieextraction for use in military applicationsAnticipate DLA sanctioned process in 2017

Certified EOL Product“When Obsolete is AbsolutelyUnacceptable”

Counterfeit ComponentsDefinition: Counterfeit Semiconductor“The intentional misrepresentation or alteration of aproduct with the intent to defraud or deceive thepurchaser.”Common Examples: Re-marking, re-branding, or refurbishing Substituting substandard or inferior product asoriginal Passing one manufactures product off as another Previously used or salvaged product sold as new

Avoiding Counterfeit ComponentsOption 1: Buy from an authorized or franchised distributorwhen inventory exists Lowest Risk Traceability (C of C) back to the OCMOption 2: Buy “RE-MANUFACTURED OR VALIDATED”productfrom a trusted aftermarket source Lower risk solution Some offer a product warrantyOption 3: Purchase from brokerage or non-franchisedsuppliers: Highest overall risk and cost No traceability (C of C) and no product warranty

Avoiding Counterfeit ComponentsBroker Market Overview Not all Brokers & Independent Distributors are the same Many have minimal Quality Systems and no ESDcontrols Some have no experience in the semiconductor market The internet has created virtual companies Product quality is compromised Traceability back to the original OCM is unavailable Limited or no product warranty No product support Buying obsolete products requires more support, not less

Independent Distribution/Product ValidationXTREME “Certified EOL Product” Visual & Mark Permanency: Anomaly Inspection 100% Visual, Resistance to Solvents, three (3) piece sample per lot Die & Mask ID Verification Die ID One (1) piece per lot Date Code minimum Electrical Test: 100%: “Product Specific” Test plan created per data sheet X-Ray Inspection 100%: Verifies lot for consistency Customized Test Solutions XTREME can provide customized “Lot Validation Plans”

How XTREME Protects YouProduct verification results 30-35% of lots inspected by XTREME are rejected Bent leads, damaged, or incorrect material Two hundred ten (210) lots/device types rejected asCounterfeit or Suspect Counterfeit material 15-20% of lots presented by brokers rejected prior topurchase. Visual anomalies, Lot Date Code issues, Refurbished material Demonstrates the importance of doing research prior to purchase

How XTREME Protects YouLot Confiscation Procedure Suspect and Counterfeit material is held and turned over toDepartment of Homeland Security Since 2011, XTREME has confiscated 38,253 pieces of suspectcounterfeit material. Nineteen (19) unique part types Thirty-two (32) different lots of material Eight (8) part types were MILITARTY GRADE componentsSince our initial offering in 2007, we have never had areturn or failure of a one of our Certified EOL Products

Our Certified EOL Product solutionOriginal OCM material, no counterfeitsCertificate of Authenticity (C of A)Comprehensive Test Report and Data Visual & Die photos, X-Ray photos, Electrical test summaryWarranty: One-year from date of shipment Mirrors original OCM warranty

XTREME Offers You.Proven, cost effective obsolescence solutionsMultiple solution options to meet your specific needsDecades of electronics parts knowledgeEnd to end solution managementCertified functional, certified authentic parts

PowerTech“Big Ideas in Big Power”Purchased by XTREME Semiconductor in 2013Proudly Made in the USA forMoreThan 45 Years

PowerTech“Big Ideas in Big Power”Our History . Incorporated in 1968 Manufacturer of proprietary Silicon HighCurrent, High Power Transistors Focused on satisfying the increasing demandhigh power silicon transistors for the militaryand aerospace power supply market.

PowerTech“Big Ideas in Big Power”PowerTech today .47 Years later PowerTech still provides the samehigh current, high power silicon NPN Power Transistors High grade Industrial and Military type devices Current ratings from 10A to 2400A, Voltage rating from 60V to 250V Ultra-low Forward Voltage dropMade in the USA 0-02 Fair Lawn AveNew Jersey 07410201-791-5050

PowerTech“Big Ideas in Big Power”Focus today is sustainment of the more than 50 critical militarysystems that need to be supported and maintained.Maintaining technology and manufacturing capabilities toensure our customers with critical product support for agingweapons systems.

PowerTech“Big Ideas in Big Power”Sustainment of critical weapon systemsA few of the current systems being supported: B-52, AN/AQS 13 and 18, F-16, Bradley Fighting Vehicle, CruiseMissile, Apache Helicopter, Munition Systems, ASPJ and ALQ/131

PowerTech“Big Ideas in Big Power”Proprietary Single Diffused Wafer Technology Produces the lowest VCE(SAT) rating of any competing product in themarket today, Lowest VCE(SAT) means the highest efficiency Competition’s product have a VCE(SAT) in excess of 1.5V, whilePowerTech transistors have a VCE(SAT) rating less than 0.75V atanywhere between 50 to 300 Amps Built in reliability. Unless you know the SOA and ES/B specifications ofthe transistor, there is no way of knowing whether a high currentdevice has the guts to withstand a surge, and not blow out.

PowerTech“Big Ideas in Big Power” Our extra heavy copper metalizing assures maximumthermal and electrical conductivity and yields thehighest resistance to second breakdown with thelowest VCE(SAT) All die are mounted onto an integral moly-copper heatsink

PowerTech“Big Ideas in Big Power” Hermetically sealed,designed for high reliabilityapplications Large copper mounting basefor efficient heat sinking tokeep temperatures low andreliability high Designed to exceed thestringent reliabilityrequirements of MIL-PRF19500

PowerTech“Big Ideas in Big Power”Typical devices with current ratings from 10A to 2400A andvoltage rating from 60V to 250V All PowerTech transistors are designed to handle high currentswith low losses Heavy copper emitter/base metallization and large emitterperiphery combine to keep VCE(SAT) low and maximize SafeOperating Area (SOA) A single PowerTech transistor or Darlington circuit can oftenreplace several paralleled transistors, lowering lead inductanceand eliminating the need for power robbing matching resistors.

PowerTech“Big Ideas in Big Power” PowerTech has over 2,500,000 die in our inventory of older SolitronDevices “Single Diffused” Power Transistor product More than 1,000,000 finished products in stock available forimmediate delivery Available in industry standard TO-3 and TO-66 packages PowerTech is also a source for many older power transistorspreviously manufactured by Westinghouse, Powerex, Microsemi,Raytheon, Solitron, and Hughes

Find Your XTREME Solution Today?XTREME SemiconductorManaging PartnerAustin Office: 1-512-255-5401Managing PartnerSan Diego Office: 1-858-230-6961Sales EngineerColorado Office: 1-602-770-6199VP Business DevelopmentFlorida Office: 1-850-543-7969PowerTechFactory: 1-201-791-5050Websiteswww.xtremesemi.com www.power-tech.comDLAQMLCertifiedClass QMIL-STD-883CertifiedIDEA-STD-1010ACCAP101SAE AS5553AS6081

MIL-STD-883 (Processes and Procedures, DLA Certified) Strict compliance with industry standard for assembly, test and qualification. Distribution: Certified EOL Product XP 290 - XTREME Semiconductor Process Flow AS6081 Compliance Available DLA QTSL/QSLD Certified (Pending April 2017) Industrial/commercial inspection criteria MIL-STD-883