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SINAMICS G115DPræsentation af ny frekvensomformerog nye funktionaliteter.

DagensværterJørn Lykke Sørensen, Technology SpecialistSimon Sonne, Technology Specialist

IntralogisticsSINAMICSSIMOGEAR

Intralogistics medSIMOGEAR og SINAMICSIntern transport af emner:- Fabrikker- Distributionslagre for butikskæder- Lufthavne til transport af bagage- Post- og fragtcentraler

Udfordringer medIntralogistics- Parallel konstruktion af mekanik og el- Kort tid til montage og idriftsættelse- Meget varme i eltavlerne- Langt fra eltavle til motor- Høje energikrav

G115D løser udfordringerne- Decentral giver mindre tavle og nem kabling- Du kan konstruere tavlen før mekanisk layout- Beregn, konfigurer og dokumenter i TST- Nem at montere og teste med WiFi- Idriftsættelse i TIA- Op til energiklasse IE4

Hardware: G115D Wall- vs. Motor-mountPower ranges Motor mount 0,37 – 4,0 kW Wall mount 0,37 – 7,5 kW

A totally new modular approachElectronic moduleModular conceptWiring module New Same electronicmodule for bothversionsMotor MountedWall MountedMotor MountedWall MountedSINAMICS G115D Electronic module Wiring module

Wiring moduleEasy wiring Large space for easy wiringMotor Mounted Gland or connector variants Connection from 3 sides (MM) or just from below (WM) Simple commissioning using DIP switches Interface for optional SD memory card for simple converterexchange or downloading parametersConnectionfrom 3 sidespossibleCommunication interface Integrated communication: PROFINET / Ethernet IP, AS-ior I/O controlWall MountedMore added value Integrated electronic brake control, integrated braking resistor Optional integrated 24V power supply Integrated Daisy Chain (optional) or external T-distributorConnectionfrom below

Digitale interface different use cases134 DI and 2 DODI0DO24DI1DO25DI2DI1DI2DI3 DI status and DO controlvia fieldbusAS-i orPROFINETDI0DO24DI1DO25DI2DI3G115DDI24AS-i orPROFINET42 DI as F-DIPROFINETDI0G115DDI326 DI (DO as DI) DI status via fieldbusDI252 DI as HTL-Encoder interfaceGADI0DO24BDI1DO25G115DDI2 DI status and DO ctrl viafieldbus F-DI status via PROFIsafeDI3PROFINETG115D DI status, DO controland counter value viaPROFINET

Hardware: Cost effective and robustSolutionOur SINAMICS G115D Increased efficiency 55 C1Higher cos phiS is grid friendly: moreefficient and with lower impacton the power qualityOp. temperatureQ-30 C phiDeep freeze apps arepermittedP HighlightsEnhanced operating temp. EMC category C2 compliant (IEC 618003) and increased efficiency via higher cosphi/ reduced blind currents Flexible operation of high efficiencymotors to ensure more energy savingReduced blind currents 3C2 coating, extended operatingtemperatures -30 C to 40/ 55 C enableoperation in harsh environments supports high efficiencymotors: IE2 / IE3 asynchronous IE4 synchronous reluctance Brake resistor integrated as standard Brake control and voltage supply ofelectromechanical brake implemented asstandard has the ability to work inharsh cold environmentsRESM/ High efficiency motor1 WithRESM: Reluctance Synchronous MotorEMC: Electromagnetic Compatibilityderating

G115D & 2KJ8TIA Selection Tool

Speed ratio: Speed and torque MM12NEW1,00,80,60,42KJ8 RESM2KJ8 ASM1LE1 (Y)0,20,00500100015002000250030003500S1 @ G115D MM - speed range 1:8.71,21,00,80,60,42KJ8 RESM2KJ8 ASM1LE1 (Δ)0,20,005001000Speed (rpm)15002000250030003500Normalized Torque (p.u.)S1 @ G115D MM - speed range 1:10Normalized Torque (p.u.)Normalized Torque (p.u.)S1 @ G115D MM - speed range 1:51,21,21,00,80,60,42KJ8 RESM2KJ8 ASM1LE1 (Δ)0,20,00Speed (rpm)500100015002000250030003500Speed (rpm)The geared motors are optimized to guarantee the rated operating point for all speedranges (1:5, 1:8.7, 1:10) for the full voltage range 3AC 380-480V1 Freq. converter is one step bigger than motor2 Freq. converter is two steps bigger than motor1Valid for Induction motors,RESM in preparationWM: Wall MountedMM: Motor MountedASM: Asynchronous motorsRESM: Reluctance synchronous motors

Speed ratio: 1:5 standard 50 Hz solutionS1 @ G115D MM - speed range 1:51,20,81NW0,6S1 @ G115D MM - speed range 1:100,42KJ8 RESM1LE1 (Y)0,050010001,21,02KJ8 ASM0,20Normalized Torque (p.u.)Normalized Torque (p.u.)1,015000,80,60,40,22000Speed0,0 (rpm)05002KJ8 RESM2KJ8 2500ASM1LE1 (Δ)10001500300020002500350030003500Speed (rpm)The geared motors are optimized to guarantee the rated operating point for all speedranges (1:5, 1:8.7, 1:10) for the full voltage range 3AC 380-480V1 Freq. converter is one step bigger than motor2 Freq. converter is two steps bigger than motor1Valid for Induction motors,RESM in preparationWM: Wall MountedMM: Motor MountedASM: Asynchronous motorsRESM: Reluctance synchronous motors

Speed ratio: 1:8,7 87 Hz solutionS1 @ G115D MM - speed range 1:8.71,2Normalized Torque (p.u.)1,00,80,60,42KJ8 RESM2KJ8 ASM0,21LE1 (Δ)0,00500100015002000250030003500Speed (rpm)The geared motors are optimized to guarantee the rated operating point for all speedranges (1:5, 1:8.7, 1:10) for the full voltage range 3AC 380-480V1 Freq. converter is one step bigger than motor2 Freq. converter is two steps bigger than motor1Valid for Induction motors,RESM in preparationWM: Wall MountedMM: Motor MountedASM: Asynchronous motorsRESM: Reluctance synchronous motors

Speed ratio: 1:10 100 Hz solutionS1 @ G115D MM - speed range 1:101,2Normalized Torque (p.u.)1,00,80,60,42KJ8 RESM2KJ8 ASM0,21LE1 (Δ)0,00500100015002000250030003500Speed (rpm)The geared motors are optimized to guarantee the rated operating point for all speedranges (1:5, 1:8.7, 1:10) for the full voltage range 3AC 380-480V1 Freq. converter is one step bigger than motor2 Freq. converter is two steps bigger than motor1Valid for Induction motors,RESM in preparationWM: Wall MountedMM: Motor MountedASM: Asynchronous motorsRESM: Reluctance synchronous motors

G115D SIMOGEAR solutionSIMOGEAR overviewGearsPortfolio available inSIMOGEAR [2KJ3 & 2KJ4]HelicalParallel shaftBevelHelical wormMonorailWormG115D [2KJ8]TandemGearbox typesGearbox sizes[FS]1929394959697989109129149169189Motor typesMotor typesEfficiencyAsynchronousfor all gearbox FS 19-89IE2 (AH71)Reluctancefor all gearbox FS 19-89IE3/NPE ( AH80)IE4AsynchronousIE1IE20.37 – 7.5 kW 0.25 kWVSD10IE39.2 – 55 kWMotor types[FS]Motor poles637180901001121324160180220062252508

G115D og 2KJ8TIA-portalen

Integrated functions for conveyor technologyEasy to use functions Conveyor with fast- / slow speed andQuick-Stop (1 or 2 directions)Standard integratedconveyor functions (in PNand AS-i Variants)New Wizard for Startdriveand Smart Access ModuleCorner turntable lift with fast- / slowspeed, Quick-Stop and limit switchBenefits Reproducible stop reaction Reduced load of the PLCTurntable with fast- / slow speed, QuickStop and limit switch (2 or 3 positions) Travelling trolley with fast- / slow speed,Quick-Stop and limit switch

Conveyor functionalityConveyor control1Feature/ FunctionThe conveyor control function allows to move materials fromone location to another via any of the different types ofconveyors (e.g. roller conveyors, chain conveyors, or beltconveyors) depending on particular applications at a certain fixedspeed in 1 or 2 directions.There are 4 different possibilities: Conveyor with fast- / slow speed andQuick-Stop (1 or 2 directions)One direction, one speedOne direction, two speedsTwo directions, one speedTwo direction, two speedsRelated parameters: p1070, p1113, p3384, p3385, p3387, p3388, p3390,p3394, p3398

Conveyor control function 11 direction and 1 speed (p3393 1)Feature/ FunctionWith the ON command, the motor accelerates to its speedsetpoint (p1070). The direction of the movement depends on thesetpoint inversion: p1113 0: positive direction p1113 1: negative directionThe motor stops with OFF1 ramp when the stop sensorpositive direction (p3384) is triggered(level/edge triggered depending on p3394).Setting the sensor bypass signal (p3390) to 1 overrides the stopsensor signal p3384.Related parameters: p1070, p1113, p3384, p3390, p3394The converter enables the load on a conveyor belt tomove in one direction with a fixed speedPrecondition: A sensor is required to signal the limit. The signal of the sensor needs to beinterconnected with the digital input of choice

Conveyor control function 21 direction and 2 speeds (p3393 2)Feature/ FunctionWith the ON command, the motor accelerates to the highspeed setpoint (p3397). The direction of the movement dependson the setpoint inversion: p1113 0: positive direction p1113 1: negative directionThe motor decelerates with OFF1 ramp to the low speedsetpoint (p3398) when the low speed sensor positive direction(p3387) is triggered (level/edge triggered depending on p3395).The motor stops with OFF1 ramp when the stop sensorpositive direction (p3384) is triggered (level/edge triggereddepending on p3394).Setting the sensor bypass signal (p3390) to 1 overrides thesensor signals p3384 and p3387Related parameters: p1113, p3384 , p3387, p3390, p3394 p3398The converter enables the load on a conveyor belt tomove in one direction with variable speedsPrecondition: 2 sensors are required to signal the limit positions for the motor to stop ordecelerate. The signal of the sensors needs to be interconnected with the digital input of choice

Conveyor control function 32 directions and 1 speed (p3393 3)Feature/ FunctionWith the ON command, the motor accelerates to its speed setpoint(p1070). The load can move in either positive or negative directiondepending on the setting of: p1113 0: positive direction ; p1113 1: negative directionWith the movement in positive direction, the following applies: The motor stops with OFF1 ramp when the stop sensor positivedirection (p3384) is triggered (level/edge triggered depending on p3394). No motor reaction is triggered by the stop sensor negative directionsignal (p3385).Stop sensorpositive (p3384)Speed setpoint(p1070)With the movement in negative direction, the following applies: The motor stops with OFF1 ramp when the stop sensor negativedirection (p3385) is triggered (level/edge triggered depending on p3394). No motor reaction is triggered by the stop sensor positive direction signal(p3384).Stop sensornegative (p3385)Speed setpoint(p1070) Setting the sensor bypass signal (p3390) to 1 overrides the sensorsignals p3384 and p3385.Related parameters: p1113, p1070, p3384, p3385, p3390, p3394The converter enables the load on a conveyor belt tomove in either ( ) or (-) direction with a fixed speedPrecondition: 2 sensors are required to signal the limit positions for the motor to stop. Thesignal of the sensors needs to be interconnected with the digital input of choice

Conveyor control function 4 (1/2)2 directions and 2 speeds (p3393 4)Feature/ FunctionWith the ON command, the motor accelerates to the highspeed setpoint (p3397). The load can move in either ( ) or (-)direction, depending on: p1113 0: positive direction; p1113 1: negative directionWith the movement in positive direction: The motor decelerates with OFF1 ramp to the low speedsetpoint (p3398) when the low speed sensor positive direction(p3387) is triggered (level/edge triggered depending onp3395). The motor stops with OFF1 ramp when the stop sensorpositive direction (p3384) is triggered (level/edge triggereddepending on p3394). No motor reaction is triggered by the stop sensor negativedirection (p3385) and low speed sensor negative direction(p3388) signals.The converter enables the load on a conveyor belt tomove in either ( ) or (-) direction with variable speeds