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Technical Documentation / ESRs for CE Marking of Pressure EquipmentManufacturer:A Company LtdTechnical File No.:1234/TF/1Pressure Equipment:Pressure VesselRev No.:Job No.:11234Design / Operating ConditionsPressure:MAP25 bar(g)Temperature:MAT100 CMin T-10 CDrawings and DiagramsDocument No.Rev No.Description1234/A1/11General Arrangement1234/A1/21Materials List1234/A1/31Nameplate1234/A1/41Lifting LugsCalculations / Test ResultsDocument No.Rev /21ManualTest pressure1234/C/31ManualLifting LoadsCode calculationDescription for Understanding of Drawingse.g. Provide any descriptions, explanations necessary to understand the drawings and calculations. This mayincluded justifications for adopting certain principles.Potential Hazards Due to PressurePotential Loadings:Possible Failure Modes:Issuing Authority:Paul WardIssue Date:May 2007 2007 TÜV UK Ltde.g. Internal pressure, External pressure, Weight of equipment and contents,Superimposed loads, Supports and their attachment, Cyclical and dynamicreactions, Wind or Seismic loads, Impact reactions, Thermal gradients andexpansion, etc e.g. Brittle fracture, Overload, Plastic instability, Hydrogen induced cracking,Fatigue, Corrosion fatigue, Stress Corrosion Cracking, Inter-granularcorrosion/Weld decay, Creep, Over heating, Corrosion General/pitting, Erosion,Cavitation, Lamellar tearing, Ageing, etc Document ID:Rev: 0Document Location:Page 1 of 5Uncontrolled when printed
Technical Documentation / ESRs for CE Marking of Pressure EquipmentManufacturer:A Company LtdTechnical File No.:1234/TF/1Pressure Equipment:Pressure VesselRev No.:Job No.:Operating Conditions:11234e.g. Variability of loadings, Frequency of start up and shut down, Conditions ofuse, In-service supervision of the equipment, In-service inspection of theequipment, Complexity of the equipment, Envisaged working life of the equipment,Failure of internal components, etc Foreseeable Misuse:e.g. incorrect installation, exceeding maximum operating conditions, etc Other Relevant Directives:e.g. Machinery, EMC, LVD, ATEX, etcIssuing Authority:Paul WardIssue Date:May 2007 2007 TÜV UK LtdDocument ID:Rev: 0Document Location:Page 2 of 5Uncontrolled when printed
Technical Documentation / ESRs for CE Marking of Pressure EquipmentManufacturer:A Company LtdTechnical File No.:1234/TF/1Pressure Equipment:Pressure VesselRev No.:Job No.:11234Who is The Responsible Person ForHazard Analysis:Identify who (organization) has beenresponsible for the following activities. Inorder to sign the Declaration of Conformity,The Responsible Person must havepersonal knowledge of all these activitiesor be in possession of certified informationfrom the persons responsible.Design For Adequate Strength:Operational Design:Safety Design:Material Selection:Manufacture & Testing:Overall Manufacturer’s Responsible Person:Hazard CategoryNature of Fluid Gas/Liquid:GasIf Liquid, is Vessel Fully Flooded at All Times:oNAFired/Heated, Steam, S/heated Water 120 CNAFluid Group – Dangerous 1, Others 2:1Pressure Bar:25Volume/DN:250Table No.:1Hazard Category:IVConformity Assessment ModuleCategoryConventional InspectionQuality AssuranceSingle ProdMass ProdSingle ProdMass ProdIAA*IIA1A1*D1 or E1D1 or E1IIIB1 FB C1B1 D or H*B E or H*IVGB FH1B DConformity Assessment ModuleGGlobal Conformity of AssemblyNot ApplicableApplication to Notified BodySubmitted 17th March 2006* One off production of vessels and equipment in Category III, referred to in Article 3 § 1.2 (fired or otherwiseheated pressure equipment) manufactured under Module H, the Notified Body performs the final assessment.(Ref. Article 10 § 1.6)Issuing Authority:Paul WardIssue Date:May 2007 2007 TÜV UK LtdDocument ID:Rev: 0Document Location:Page 3 of 5Uncontrolled when printed
Technical Documentation / ESRs for CE Marking of Pressure EquipmentManufacturer:A Company LtdTechnical File No.:1234/TF/1Pressure Equipment:Pressure VesselRev No.:Job No.:11234Harmonized Standards Used in Full or PartStandard No.IssueApplicable toList all harmonized PRODUCT standards used for thedesign, manufacture and test of pressure equipmentDesign (Solutions Adopted)Essential Safety RequirementUse calculation procedure from ASME VIIIDiv 17.2Design For AdequateStrengthCorrosion & ChemicalAttackWearWithin Max MembraneStressJoint Efficiencies7.4Hydro-Test Pressure35.75 barg (as PED)7.5Material Characteristics2.3Safe Handling & Operation2.4Means of Examination2.5Draining & Venting2.9Filling & DischargeAs per ASME VIII Div 1 (See PMA’s)Suitable equipment fitted (See Drg1234/A1/4)Head hole fitted (See Drg 1234/A1/1)Drain and vent points fitted (See Drg1234/A1/1)Stable and with suitable accessories3.4Operating Instruction2.10Protection AgainstExceeding Allowable Limits2.22.62.7Scantling Design7.1Operational DesignSafety DesignNAYes, see calculations85% usedAttachedSuitable protection devices must beselected and installed by the End User andsubject to Global Conformity Assessment2.123.1Manufacturing ProceduresQuality System approved to ISO 9001In-Process InspectionsAs Quality Plan 1234/QP/13.1.4Heat TreatmentNot required3.1.5Quality Procedure QA/M/13.2.2Material TraceabilityInternal / ExternalExaminationsProof Test3.3Marking & LabellingDrg 1234/A1/33.2.1Issuing Authority:Paul WardIssue Date:May 2007 2007 TÜV UK Ltd1mm corrosion allowancePressure Not Exceeds 1.1PSExternal Fire2.11 / 7.53.1.1 / 2ManufacturingApplicability/SolutionsAs 2.10 aboveNot identified as a hazardQuality Procedure QA/E/1Quality Procedure QA/PT/1Document ID:Rev: 0Document Location:Page 4 of 5Uncontrolled when printed
Technical Documentation / ESRs for CE Marking of Pressure EquipmentManufacturer:A Company LtdTechnical File No.:1234/TF/1Pressure Equipment:Pressure VesselRev No.:Job No.:11234Fired Equipment5Specific Requirements ForFired EquipmentNAPiping6Specific Requirements ForPipingAll attached piping to be designed suchthat imposed loadings do not exceed thelimits set in calculations (1234/C/1)Approval by Notified BodyJoining ApprovalsProcedures:Tested to EN 288List of Weld Procedures used .Personnel:Tested to EN 287List of Welder ID’s .Properties of Base Materials:Impacts?Exempt per UCS 66 (See PMA’s)PQR & WPS Approved by NoBo (Cats II, III & IV)Notified Body No.NDERTPersonnel NDEApprovals for(Cats III & IV)UTMTNames of PersonnelRTPO ApprovedNA (if not used)Names of PersonnelPTNA (if not used)CommentsPage: 5Provide details of any sub-contracting to be carried out and details of (CE marking) pressure equipment to bepurchased from others and incorporated into the assemblySigned:Date:Position:Issuing Authority:Paul WardIssue Date:May 2007 2007 TÜV UK LtdDocument ID:Rev: 0Document Location:Page 5 of 5Uncontrolled when printed
Technical Documentation / ESRs for CE Marking of Pressure Equipment Manufacturer: A Company Ltd Technical File No.: 1234/TF/1 Pressure Equipment: Pressure Vessel Rev No.: 1 Job No.: 1234 Issuing Authority: Paul Ward Document ID: Issue Date: May 2007 Rev: 0 Document Location: 2007 TÜV UK Ltd Page 2 of 5 Uncontrolled when printed
