X-ray Inspection Systems - Úvod

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X-ray Inspection SystemsFor ensuring product safety, integrity and qualityX-ray inspection systems from Minebea Intec support compliance with industry standards such asHACCP, IFS and BRC, protect brand reputation and avoid costly product recalls.

// 2X-ray Inspection SystemsWe make daily life saferMinebea Intec provides products, solutions and services to the industry forincreasing the reliability, safety and efficiency of production and packaginglines. This we give evidence through our promise to our customers andconsumers: ‘We make daily life safer.’Our core market position, that of a leading global product and solution providertogether with our aim to set strong standards in all areas of our business, areboth reflected in our company motto: ‘The true measure’.We have more than 147 years experience in supporting the industry to ensurethat manufactured goods have the right quality and do not contain any foreignbodies. Our ability to do this is based on the ‘German Quality’ of our productsand services combined with our continuous investment in developing leadingtechnology. As a result, tens of thousands of customers put their trust in ourcompany, having allowed us to supply them with millions of products andsolutions during our long history.Via our world-wide presence, we stand beside our customers around the globeand through the whole life cycle of our products and solutions; from assistancewith selecting the right equipment, design-in support, installation & calibrationand maintenance & repair services, up to realising equipment upgrades andrefurbishments and providing user trainings.Our products and solutions make an importantcontribution in the following industries:Food and beveragesPharmaceuticalLogisticsMachinery

The MinebeaMitsumi groupThe MinebeaMitsumi group is a global precisionelectromechanical components manufacturer,providing products for various industries. Minebeawas founded in 1951 in Japan, Mitsumi in 1954and today has more than 78,000 employees as wellas production and sales & service facilities in 16countries around the globe. For many products, theMinebeaMitsumi group is No. 1 in terms of itsglobal market share.Minebea Intec Sales - ServiceMinebea Intec Production - Sales - ServiceDistribution Partners (size refers to amount of Partners)up to 5up to 20above 20

// 4X-ray Inspection SystemsInvesting in an X-ray system pays offThe use of X-ray inspection systems in the food industry has significantly increased over the lastyears as they have proven to be a good investment for ensuring product safety, integrity andquality. Their ability to detect products containing foreign bodies and remove these reliably from theproduction or packaging line, supports compliance with industry standards such as HACCP, IFS andBRC, protects brand reputation and avoids costly product recalls.While identifying products contaminated with metal, glass, rubber, stone, dense plastics orcalcified bone, X-ray inspection systems can simultaneously perform in-line quality checks,including measuring mass, counting components, identifying missing or damaged products,monitoring fill levels and inspecting seal integrity.Minebea Intec offers a wide range of X-ray inspection systemsfor different applications. All systems feature: Intuitive operator control through an icon based user interface. Products can easily beset up or adjusted by line operators without requiring special training or previous X-rayknowledge and without the involvement of an engineerScan the QR code and watch the video to convince yourself of ourintuitive user Outstanding detection performance while ensuring maximum line speedsMulti-lane solutions for up to eight lines through one detectorIntegrated network compatibility, allowing remote access by technicians for quickerror diagnosis and supportPowerful interfaces, including USB and Ethernet, allow an easy integration into data networks.Optional also via OPC-UA and SPC@EnterpriseAlways the right solution for each of these applications:Foreign body detection

‘Minebea Intec X-ray inspectionsystems help me protect thereputation of our brand andavoid costly product recalls.’To learn more about X-rayinspection in general, downloadour White Paper here!www.x-ray-inspection.info/en

// 6X-ray Inspection SystemsX-ray inspection systems forpackaged food productsMinebea Intec offers a complete portfolio of X-ray systems for inspecting packagedproducts. Typical applications include cartons, boxes, pouches, bags, trays andsachets that can contain a wide variety of dry or liquid food products. The modelsDylight and Dymond are specifically designed for these applications and feature:Hygienic design, following EHEDG principles featuring sloped surfaces andcurved edges allowing easy inspection and cleaning, resulting in considerabletime and cost savingsCombining high detection sensitivity with low power consumption15” colour touchscreen displayCovering belt widths from 200 mm up to 800 mmA wide range of standard possibilities for ensuring productintegrity and quality, including:Checking completenessDetermining product massDetermining compartment massAre you looking to check specific quality attributes on your products?Please ask us. Through our Engineering Support services we offer individualsoftware solutions for this.For more information on Minebea Intec, our productsand services or for locating our office and partners inyour country, please visit www.minebea-intec.com.Dymond 80

DylightThe Dylight X-ray inspection system is a true ‘Plug andPlay’ solution, combining all functions in one compactunit. It is perfectly suited for the inspection of smallproducts such as snacks, energy bars and sweets.Further features include: xtremely small width of only 1 metre, allowing youEto integrate the unit in your packaging line, evenwhen only very limited floor space is available omplete with integrated reject mechanism andCcollection container for contaminated or faultyproductsDylightDymond 40/80/120/160The Dymond Series of X-ray inspection systems is extremelyversatile. Featuring 4 models it is able to cover the majorityof applications for inspecting packaged products. With beltwidths up to 800 mm it is ideal for multi-lane applications ofup to 8 traces.Dymond 120Dymond 160

// 8X-ray Inspection SystemsX-ray inspection systemsfor bulk materialsFor all goods introduced into the production process ‘straightfrom the field’, Dymond Bulk offers the efficient detection andelimination of foreign bodies of all kinds.Dymond BulkOutstanding detection performance for raw materialssuch as vegetables, nuts, dried fruits or cerealsDymond BulkX-ray inspection systemsfor large packagesWith increasing product size and material density, high energy systemsare required to ensure a reliable detection of foreign bodies.This is what the Dyxim FB Series offers.Dyxim FB or inspecting large packages such as sacksFand boxes up to a size of 700 mm x 360 mmcontaining dry or liquid food productsWhile identifying product contaminations, theFB Series can simultaneously perform in-linequality checks, including measuring mass,counting components and identifying missingor damaged productsDyxim FB

X-ray inspection systems for tall containerssuch as bottles, cans and jarsWith the Dymond S, Dyxim S and Dyxim D, Minebea Intec offers a comprehensive product portfoliofor inspecting tall containers. Next to reliably identifying products contaminated with foreign bodies,these systems can simultaneously perform in-line quality checks, e.g. monitoring of fill-levels.Dymond SThe Dymond S combinines high detectionsensitivity with low power consumption. Theunit is optionally available with a so-calledchicane belt. Ideal for those situations whereonly very limited space is available.Dyxim SThe Dyxim S is a high power system for reliablyinspecting tall containers at very high speeds.Dyxim DThe Dyxim D is a dual beam X-ray inspectionsystem that produces two X-ray images at a90 angle. This improves the ability to detectcontaminations in plastic and glass containers,jars and bottles particularly in comparison tosingle beam systems. Below pictures showsome of the situations in which the Dyxim Dproves its value.Raised bottomsLarge thin foreign bodiesInspection along the glass wallThe dual beam X-ray inspection systemprevents blind areas when inspectingjars.Reliable detection of a thin glass sliver,most likely not detected with a singlebeam system.Small foreign bodies near the glass arereliably detected with a dual beam system.

// 10 X-ray Inspection SystemsConfiguration options andcomplementary productsRejector systemsAs part of our X-ray inspection solutions we offer a widerange of high-speed rejector systems for guaranteeinga reliable and effective removal from the line in case of adetected contamination or a non-compliance of a productattribute. The rejector systems include the followingpossibilities: pusher, blower, swivel arm, flap/trapdoor,telescopic retract conveyors and multi-lane rejection systems.Test piecesMost quality management systems require a regular testing ofthe detection performance of your X-ray inspection system.We can provide you with a comprehensive range of certifiedtest pieces that ensure that you collect accurate andconsistent validation data. The test pieces are available in avariety of materials and sizes for use in any X-ray inspectionapplication. All Minebea Intec test pieces are of course madeof FDA approved materials.SPC@EnterpriseThe statistical process controlsoftware SPC@Enterprise helps yousecure product quality, food safetyand productivity.The proven software offersconfigurable interfaces for recordingdata from a wide variety ofmachines, equipment and sensors inthe processing or packaging line. Ittransforms this data into informationvia powerful and comprehensivereporting functions, making itpossible to react instantly if andwhen required.All Minebea Intec X-ray inspectionsystems can be linked toSPC@Enterprise.

Customer individual solutionsToday’s wide variety of different food products are being offered in an evenlarger variety of packagings, each having individual requirements when itcomes to product handling, contamination detection and the checking of qualityattributes.Although our standard systems offer extreme flexibility, in some cases bespokesolutions or in-depth consultancy are required. Our in-house EngineeringSupport team offers both. They can also provide you with design-in support forintegrating our machines or solutions into your production or packaging line.Specifically for foreign body detection applications, they can run tests with yourproducts, advising you of achievable detection sensitivities.For more detailed information, please visit our website or contactsales.ac@minebea-intec.com

// 12 X-ray Inspection SystemsOur product portfolioAcceptance and storageof loose materialsIncoming goodsAcceptance ofpiece goodsPrecise control of deliveredand stored materialsAutomated productionsystemsFor complete process controlDosing solutionsComponents and solutionsfor truck scalesSilo weighing solutionsMetal detection systemsfor loose materialsFloor scalesWe supply industry with products, solutions and servicesthat increase the reliability, safety and efficiency ofproduction and packaging lines. Our portfolio coversall applications from incoming goods inspection rightthrough to goods delivery, including automatic andmanual processes as well as filling and packing.Process container weighing(standard/digital solutions)Process container weighing(hygienic solutions)

Manual productionSolutions that ensure accuracy andtraceabilityPackagingGuaranteeing product quality andfood safetyOutgoing goodsQuality assurance of final productMetal detectionFloor scalesPortioning and checkweighingCheckweighingFormulation and manual recipe weighingX-ray inspectionCheckweighers for heavy loadsFilling solutionsComponents and solutionsfor truck scalesStatistical process control

// 14 X-ray Inspection SystemsOur servicesVia our world-wide presence, we and our certified partners standbeside our customers across the globe throughout the entire lifecycle of our products and solutions, from assisting them in selectingthe right equipment and systems to performing upgrades andrefurbishment, as well as conducting user training sessions.Engineering Support – ensuring optimal solutionsAdvice on choosing the best products or solutions with regard to the desiredperformance, precision and costsDesign-in support when integrating our products and solutions intoexisting designsCustomer-specific products or solutions – adapted to individual needsCommissioning – ensuring thatproduction starts on timeMechanical and/or electrical installation,commissioning and instructions onset-up and useCalibration or conformity assessment ofequipment and systems according to statutorymeasuring technology requirementsEquipment qualification (IQ/OQ)For more detailed information,please visit our website or contactinfo@minebea-intec.com

Maintenance and repair – ensuringequipment availability andperformanceCalibration or preparation for verification of equipmentand systems according to measuring technologystandards and statutory requirementsPreventative maintenance safeguarding continuedavailability and performanceRepair services, including emergency servicecontracts for a guaranteed response timeProfessional spare parts serviceRemote servicesUpgrades – prolonging equipment life timeand boosting performanceHardware and software upgradesEquipment refurbishmentTraining – enhancing staff capabilitiesUser training covering daily operation and/or minor repair andmaintenance workSeminars providing knowledge of regulations and technologies

We make daily life saferRev. 01.2018Minebea Intec Aachen GmbH & Co. KG Am Gut Wolf 11 52070 Aachen, GermanyPhone 49.241.1827.0 Fax 49.241.1827.213 Email info@minebea-intec.comwww.minebea-intec.com

The Dyxim D is a dual beam X-ray inspection system that produces two X-ray images at a 90 angle. This improves the ability to detect contaminations in plastic and glass containers, jars and bottles particularly in comparison to single beam systems. Below pictures show some of the situations in which the Dyxim D proves its value. X-ray .