Transcription
W60/W80 SeriesS H U T O F F A N D D I V E R T VA LV E S
Engineering excellence, allied to stringent qualitycontrol, ensures that SPX FLOW’s unrivalledrange of WCB products complies with thehighest international standards for hygiene.W60/W80 SeriesShut Off & Divert ValvesIn the light of growing pressure worldwide todeliver safe, high quality food, all SPX FLOWproducts are designed for easy cleanability, whileminimizing the use of valuable resources, suchas energy.The WCB product portfolio includes a widerange of pumps, valves, heat exchangers, mixersand homogenizers designed for use in thefood, dairy and brewing industries, as well as inA P P L I CAT I O NWhen stopping or diverting flow in a process system, the W60 single seat valveline provides both a flexible and reliable solution. These valves are pneumaticallyor manually operated, and offered in a wide variety of body configurations.Available in 1” to 6” (25mm – 152mm) OD sizes.Adapters: Refer to page 27 for descriptions of W80 options.chemical, healthcare, pharmaceutical processingand heavy industries.M AT E R I A L SSPX FLOW, Inc. (NYSE:FLOW) is a leadingmanufacturer of innovative flow technologies,many of which help define the industry standardProduct Wetted:ASTM 316L (UNS-S31603); (DIN-1.4404)Non-Product:ASTM 304 (UNS-S30400); (DIN-1.4301)Seat Material:Tef FlowTM (Std) See Page 3 for other available seat options.Elastomers:FKM (Std)EPDM (Opt)FFKM (Opt)Finish: 32Ra ( 0.8 µm) Other finishes available upon requestin the market segments they serve. From itsheadquarters in Charlotte, North Carolina, itoperates a sales and support network, centersof manufacturing excellence, and advancedengineering facilities, throughout the world. Itscutting-edge flow components and processequipment portfolio includes a wide rangeof pumps, valves, heat exchangers, mixers,homogenizers, separators, filters, UHT, and dryingtechnology that meet many application needs.Its expert engineering capability also makes it aP R E S S U R E R AT I N G Spremium supplier of customized solutions andcomplete, turn-key packages to meet the mostS TA N DA R D A DA P T E Rexacting of installation demands.Incorporating many leading brands, SPX FLOWSIZEhas a long history of serving the food andbeverage and industrial market sectors. Itsdesigns and engineered solutions help customersdrive efficiency and productivity, increase qualityand reliability, and meet the latest regulatorydemands. In-depth understanding of applicationsand processes, state-of-the-art InnovationCenters, and advanced pilot/testing technologyfurther assist in optimizing processes and2 5m m1 . 5"3 8m m2 . 0"5 0m m2 . 5"6 3m m3 . 0"7 6m m4 . 0"MAXI U MP R E S S U R E AT160 F/71 CMAXI U MP R E S S U R E AT180 F/82 CMAXI U MP R E S S U R E AT250 F/121 C50037537525034262617Bar500375375250PS IPS I34262617Bar450350350250PS I31242417Bar400300300200PS I28212114Bar350250250150PS I24171710Bar200150150125PS Ireducing timescales to reliably meet production1 0 1m m1410109Bartargets.6 . 0"15 2m m1501010071007755PS IBarTo learn more about SPX FLOW capabilities,its latest technology innovations and completeservice offerings, please visit www.spxflow.com.21 . 0"MAXI U MP R E S S U R E AT70 F/21 CNote:*6” valves available in W61 Shutoff and W65 Divert only.
Typical Product ApplicationsP R E S S U R E R AT I N G SBeverageH I G H P R E S S U R E A DA P T E R A N D C L A M P SSIZE1 . 0"2 5m m1 . 5"3 8m m2 . 0"5 0m m2 . 5"6 3m m3 . 0"7 6m m4 . 0"1 0 1m mMAX I M U MP R E S S U R E AT70 F/21 CMAXI M U MP R E S S U R E AT180 F/82 CMAXI M U MP R E S S U R E AT250 F/121 C122011601100848076Bar122011601100PS IBeerCiderFruit DrinksLiquid Sugar and GlucoseSoft DrinksWineWortPS I848076Bar900855830PS I625957Bar720690660PS I504846Bar600575550PS IFoodAnimal Oils414038BarFlavorings570395463752536PS IBarPet FoodSoups and SaucesNote:3, 4 or 6 inch high pressure clamp not available.For other valve types contact factory. For all valve options see Valve Key Datasheet (DS-1204).Vegetable JuicesVegetable OilsVinegarsO P T I O N S A N D AC C E S S O R I E SDairyCreamMAXI M U MT E M P E R AT U R EoF / oC *A P P L I CAT I O N180/82Standard seato f ch o i c e .General Purpose, 90% ofapplicationsW60TE FF LOW “P”(TFP)280/137H i g h Te m pHigh PressurePressure ReliefW60W80Tr i R i n g(TR)E PDM,FKMOper. 280/137EPDMSteril. 275/135EPDMOper. 350/176 FKMSteril. Consult Factory FKMHigh PressureLarge ParticulateW60W80375/190High PressureHigh FlowLarge ParticulateW60W80S E AT T Y P ESERIESMilkMilk ConcentrateTE FF LOW (TF)Raw MilkSkimmed MilkWheyWhey ConcentratePharmaceutical andToiletriesEmulsionsExtractsMetal(M)Note:For higher temperature applications than those listed, please consult the factory.*Operating conditions such as flow rate and pressure must be considered when operating near max temperaturerating.LotionsPerfumesWFI (Water for Injection)High Purity WaterPure d LiquidsDetergentsEmulsionsPaint3
Control TopsWAU K E S H A C H E R RY- B U R R E L L C O N T R O L TO PFEATURES AND BENEFITS Transparent Control Top keeps all electrical components visible. Maintainable, designed with the user in mind, making assembly and troubleshooting worry free and easy. Waukesha Cherry-Burrell uses the industry’s most widely recognized electrical components, so access to offthe shelf replacement parts is easy, ensuring quick delivery and less down time. NEMA 4x (IP64) Stainless Steel Control Top OptionCONNECTOR OPTIONS S/O Cord Grip for hard wire (std) Quick Disconnect Pin ConnectorsINTERFACE OPTIONS AS-i Field Bus Card Device Net Field Bus Network CardPOSITION INDICATION Set & Forget Switch Inductive Proximity Switches 20-140V AC/DC,2-Wire (Std) Microswitches 24V DC, 110V AC Intrinsically safe options 5-24V DCSOLENOID VALVES 24VDC or 110V AC Select from 0 to 3 SolenoidsC U 4 & C U 4 p l u s C O N T R O L TO PFEATURES AND BENEFITS Automated control and position monitoring for reliable processing Reduces compressed air and electrical connections Helps reduce external solenoid valve cabinets Accelerates valve response time Innovative seat lift detection is fully integrated without need for external sensor wiring to provide additional positionmonitoring Reliability and long service life - robust clamp connection, reinforced stainless steel air coupling threads toavoid air leakages, and water tight seals Ease of operation - contains manual override solenoids and adjustment screw to throttle air flow to actuatorto ensure optimal opening and closing Clarity - clear and bright indication of valve position - 5 diodes in LED panel and convenient location Standardization - same control top used on various SPX FLOW valve lines, offers common look and controls interface NEMA 6 (IP67) washdown ratingCONNECTOR OPTIONSPOSITION INDICATION OPTIONS S/O Cord Grip for hard wire (standard) C U4: 2 internal feedback sensors for valve open/valve closed positiondetection CU4plus: Automatic teaching of all positions with press of single button M12 4-pin connector (optional)INTERFACE OPTIONS 24V DC Direct Connect AS-i Field Bus Card4SOLENOID VALVES 24V DC or 110V AC Select 1 solenoid or solenoid with NOTelement (air/air or air assist)
8 6 8 1 C O N T R O L TO P8681 Control TopsFEATURES AND BENEFITS Contact free position sensor including (3) programmable feedback signals Positions easily taught via intuitive push buttons or Autotune feature to ensure quick & easy set-up Ultra-bright 360 visual LED position indication with adjustable red, yellow, & green color assignmentsprovide clarity from all points of view and avoid confusion Manual override and air throttle adjustable solenoids to assist start-up, maintenance, and troubleshooting Up to IP69K washdown rating available (IP65/67 as standard) for high washdown environments Built-in microcontroller tracks cycles and alerts operator when preventive maintenance is required Simple and robust stainless steel adapter & chemically resistant polycarbonate head Supplied by industry leading Burkert Fluid ControlsCONNECTOR OPTIONS Quick Disconnect Pin ConnectorPOSITION INDICATION (3) programmable position sensors in control topINTERFACE OPTIONSSOLENOID VALVES AS-i Field Bus Card DeviceNet Field Bus Network Card Available on request CANOpen, IO-Link 24V DC Manual override and air throttle adjustment Up to (3) available in control topActuator OptionsSTROKE LE NGTHVA LV ES I ZE1 . 0"2 5m m1 . 5"3 8m m2 . 0"5 0m m2 . 5"6 3m m3 . 0"7 6m mW61/W63W81/W83W62/W65W82/W85LO N GST R O K ELO N GST R O K /W63W81/W83STA N DA R DST R O K EW62/W65W82/W85STA N DA R DST R O K E0.62516W61Y- B O DYE X T R A LO N GST R O K 8130.6883.2202.9405.2001 0 1m m211782751326 . 0"15 2m m------3.220823.02077---4 . 0"Air Volume Required 4" AR 12.7 in3/81 cm3 4" AL 14 in3/90 cm3 5" AR 21.5 in3/138 cm3 5" AL 27.1 in3/174 cm3 6" AR 36.1 in3/223 cm3 6" AL 33.1 in3/213 cm3Note: Normal air supply requirement: 50 PSI for 4, 5, and 6 inch, A, B and C size actuators and long stroke actuators; 75 PSI for 4, 5, and 6 inch heavyduty spring actuators. These estimates may vary depending on other factors such as air pressure, pipe line pressure and air routing through solenoid.Standard stroke length is the same for maintainable and maintenance-free actuators.5
“A” - D I M E N S I O N SVA LV ES I ZEA1 . 0"2 5m m1 . 5"3 8m m2 . 0"5 0m m2 . 5"4AR-4" Air to RaiseMaintainable6 3m m3 . 0"7 6m m4 AR4 AL4 AA5 AR5 AL5 AA6 AR6 AL6 AA4*R HAR5*R HAR6*R HAR4*R HAL5*R HAL6*R HAL6A R LGA L 6.001 0 1m m3513844294354705174424765006606 . 0"15 2m m---------------------------27.20691VA LV ES I ZEH LGHM4AL34AR34A L LGA R LG6A A LG6A RYA 658.8014.6816.07------14.5115.7317.504 . 0"A1 . 0"2 5m mM - Micrometer1 . 5"3 8m m2 . 0"5 0m m2 . 5"6 3m m3 . 0"A7 6m 021.8038.1015.7516.9618.731 0 1m m3122512544014396075549684004314766 . 0"15 2m m12.40315---------------22.80579------------4 . 0"All ”A” Dimension are in fully extended (open) position.H - Hand LockHLG -Hand Lock, long stroke6YLG - Hand Lock*For sizing Over-Pressure valves, select a Heavy-Duty spring actuator with a holding pressure greaterthan the desired relief pressure. Designate with the “R” the valve model (i.e. WR61) and actuator size (i.e.5RHAR). Refer to DS-1224 for more details on Over-Pressure Valves.C O N T R O L TO P D I M E N S I O N A L A D D E RACT UATO RC O N T R O L TO PWC BM A I N TA I N A B L E4" & 5"6"MAI NTE NANCEFREE4.12"4.45"3.75"WC B - LO N G ST R O K E6.02"N/ACU43.60"3.75"86817.70"7.20"Note: Add control top dimension above to “A” dimension of selected valve and actuator size6
Actuators 4AR - 4" (101mm) Air to Raise4HAR³ - 4" (101mm) Air to Raise, Heavy Duty Spring4RHAR4 - 4" (101mm) Air to Raise, Spring Adjustable, Heavy Duty Spring4ARLG - 4” (101mm) Air to Raise, Long Stroke4AL - 4" (101mm) Air to Lower4HAL³ - 4" (101mm) Air to Lower, Heavy Duty Spring4RHAL4 - 4" (101mm) Air to Lower, Spring Adjustable, Heavy Duty Spring4ALLG - 4” (101mm) Air to Lower, Long Stroke4AA - 4" (101mm) Air to Air 5AR - 5" (127mm) Air to Raise5HAR³ - 5" (127mm) Air to Raise, Heavy Duty Spring5RHAR4 - 5" (127mm) Air to Raise, Spring Adjustable, Heavy Duty Spring5AL - 5" (127mm) Air to Lower5HAL³ - 5" (127mm) Air to Lower, Heavy Duty Spring5RHAL4 - 5" (127mm) Air to Lower, Spring Adjustable, Heavy Duty Spring5AA - 5" (127mm) Air to Air 6AR - 6" (152mm) Air to Raise 6HAR³ - 6" (152mm) Air to Raise, Heavy Duty Spring 6RHAR4 - 6" (152mm) Air to Raise, Spring Adjustable,Heavy Duty Spring 6ARLG - 6” (152.mm) Air to Raise, Long Stroke 6AL - 6" (152mm) Air to Lower 6HAL³ - 6" (152mm) Air to Lower, Heavy Duty Spring 6RHAL4 - 6" (152mm) Air to Lower, Spring Adjustable,Heavy Duty Spring 6ALLG - 6" (152mm) Air to Lower, Long Stroke 6AA - 6" (152mm) Air to Air 6ARY² - 6" (152mm) Air to Raise, Extra Long Stroke 6ALY² - 6" (152mm) Air to Lower, Extra Long Stroke A1 - 3" (74mm) Air to RaiseA2 - 3" (74mm) Air to LowerA3 - 3" (74mm) Air to AirB1 - 4.5" (110mm) Air to RaiseB2 - 4.5" (110mm) Air to LowerB3 - 4.5" (110mm) Air to AirC1 - 6.5" (165mm) Air to RaiseC2 - 6.5" (165mm) Air to LowerC3 - 6.5" (165mm) Air to AirHand LockMicrometer² U s e d w i t h Y- B o d y v a l v e s . C o n s u l t w i t h a p p l i c a t i o n e n g i n e e r i n gfor use with 6" (152 mm) OD size valves.³ Use TFP metal or TR seats for heavy spring actuators.4Used with over-pressure valves, use TFP or metal seats.4AR3 - 4" Air to Raise,3 position4ARP4ALP4" (101 mm) Air to Raise w/positioner4" (101 mm) Air to Lower w/positioner5ARP5ALP5" (127 mm) Air to Raise w/positioner5" (127 mm) Air to Lower w/positioner6ARP6ALP6" (152 mm) Air to Raise w/positioner6" (152 mm) Air to Lower w/positioner6ARY - 6" Air to Raise,extra long strokeA1-3" (74mm) Air toRaise, Maintainance FreeHM4AL3 - 4" Air to Lower,3 positionAAAAA4ALEP 4" (102 mm) Air to Lower, ElectropneumaticPositioner5ALEP 5" (127 mm) Air to Lower, ElectropneumaticPositioner6ALEP 6" (152 mm) Air to Lowe
Product Wetted: ASTM 316L (UNS-S31603); (DIN-1.4404) Non-Product: ASTM 304 (UNS-S30400); (DIN-1.4301) Seat Material: Tef FlowTM (Std) See Page 3 for other available seat options. Elastomers: FKM (Std) EPDM (Opt) FFKM (Opt) Finish: 32Ra ( 0.8 µm) Other finishes available upon request STANDARD ADAPTER SIZE
