Steel Ball Valves - 総合バルブメーカー株式会社キッツ

Transcription

Steel Ball ValvesFloating Ball Design

KITZ Steel Ball ValvesFloating Ball DesignThe products introduced in this catalog are allcovered by ISO 9001 and 9002 certificationawarded KITZ Corporation, KITZ Corporation ofEurope, S.A. and KITZ Corporation of Taiwan.ContentsDesign and Inspection Standards1KITZ Product Coding1Product Range2Pressure-Temperature RatingsKITZ Corporation of Taiwan, Kaohsiung Plant, Taiwan(ISO 9002)KITZ Corporation of Europe, S.A., Barcelona Plant, Spain(ISO 9001)KITZ Corporation, Ina Plant, Japan (ISO 9001)12KITZ HYPATITE PTFE Ball Seats15KITZ Ball Seat Materials16Class 150/300 Carbon Steel (Split body) Ball Valves17Class 150/300 Carbon Steel (Trim 1H, Split body) Ball Valves18Class 150/300 Carbon Steel (Uni-body) Ball Valves19Class 600/1500 Carbon Steel (Split body) Ball Valves20Class 150/300 Stainless Steel (Split body) Ball Valves21Class 150/300 Stainless Steel (Trim 1H, Split body) Ball Valves22Class 150 Stainless Steel (Split body) Ball Valves23Class 150/300 Stainless Steel (Uni-body) Ball Valves24Class 600/1500 Stainless Steel (Split body) Ball Valves25Class 150 Low Temperature Service Ball Valves26Class 300 Low Temperature Service Ball Valves27Class 150 Stainless Steel 3-way Ball Valves28Class 150 Stainless Steel Pocketless Ball Valves29Class 150 Stainless Steel Jacketed Ball Valves29Class 150 Stainless Steel Tank Ball Valves30JIS 10K Stainless Steel PFA Lined Ball Valves30Type 600 Carbon Steel Ball Valves (Threaded)31Type 1500/2000 Carbon Steel Ball Valves (Threaded)31Type 1500/2000 Welded Body Carbon Steel Ball Valves (Threaded)32Class 800 Welded Body Carbon Steel Ball Valves (Threaded)32Type 3000 Welded Body Carbon Steel Ball Valves (Threaded)32Class 800 Carbon Steel Ball Valves (Welding)33Type 3000 Carbon Steel Ball Valves (Welding)33Type 1000 3-piece Carbon Steel Ball Valves (Threaded or Welding)33Type 1000 3-piece Carbon Steel Ball Valves (Threaded or Welding)34Type 600 Stainless Steel Ball Valves (Threaded)34Type 800 Stainless Steel Ball Valves (Threaded)35Type 1000 Stainless Steel Ball Valves (Threaded)35Type 1500/2000 Stainless Steel Ball Valves (Threaded)36Type 1500/2000 Welded Body Stainless Steel Ball Valves (Threaded)36Type 1000 3-piece Stainless Steel Ball Valves (Threaded or Welding)37Type 1000 3-piece Stainless Steel Ball Valves (Threaded or Welding)37Type 800 Stainless Steel 3-way Ball Valves (Threaded)38Class 150 Stainless Steel Ball Valves (Threaded)38Dimensions of Actuator Mounting Pads39Construction and Materials42 TechnicalKITZ Corporation, Nagasaka Plant, Japan(ISO 9001)6Design FeaturesInformationGeneral Precautions52Flow Characteristics53Steel Pipe Flanges54

KITZ Steel Ball ValvesFloating Ball DesignDesign and Inspection Standards of KITZ Flanged Ball ValvesItemPressure-temperature ratingsAmerican StandardsBodyBritish StandardsASME B16.34Resilient sealing partsBS 5351KITZ StandardShell wall thicknessASME B16.34BS 5351Face-to-face dimensionsASME B16.10BS 2080*1End flange dimensions and flange gasket facingASME B16.5BS 1560Pressure testAPI 598 or APIFire testAPI 607 and API 6FA6D*2BS 6755 Part 1*2BS 6755 Part 2*1 Option for 2 to 4 Class 150 full port design.*2 Option.Product Coding for KITZ Flanged Ball ValvesExample:150 U TAG- 300 SC TDZ 1H M -FS112345Valve operation measure64None ········· Lever handleG ··············· Worm gearB ··············· KITZ Type B double action pneumatic actuatorBS ············· KITZ Type BS Spring return pneumatic actuatorBSW ·········· KITZ Type BSW Spring return pneumatic actuatorwith manual operation deviceFA ············· KITZ Type FA double action pneumatic actuatorFAS ··········· KITZ Type FAS spring return pneumatic actuatorHAS ··········· KITZ Type HAS Spring return pneumatic actuatorE ················ Electric actuator2ASME pressure class&6Shell material & Trim materialU: Symbol of stainless or high alloy steelSC: Symbol of carbon or low alloy steelU/None ······ CF8U/CN ··················· CN7MU/M ··········· CF8MU/HB ··················· N-12MVU/V ··········· CF3U/HC ··················· CW-12MWU/O ··········· CF3MSC/None/None* ··· WCB/CF8U/CB ········· CF8CSC/None/M* ········ WCB/CF8MU/CG ········· CG8MSC/CL/None* ······ LCC/CF8U/CK ········· CK20SC/CL/M* ············ LCC/CF8MU/SD ········· CD3MWCuN(Split body, side entry design)8 7Valve design & typeTDZ ······· Type TDZTDZXL ··· Extended bonnet, Type TDZTB ········· Type TBTR ········· Type TRTBP ······· Pocketless, Type TBTB2L ····· 3-way 2-seat, L-port, Type TBTB2T ····· 3-way 2-seat, T-port, Type TBTB4LA ··· 3-way 4-seat, L-port, Type TBTB4TA ··· 3-way 4-seat, T-port, Type TBTBT ······· Direct mouting to tank bottomTBJ ······· Jacketed, Type TBTRJ ······· Jacketed, Type TRTBLN ····· PFA lined, Type TBTA ········· Type TA150, 300, 600 or 15003(Uni-body, end entry design)56See7No symbol suffixed for PTFEpacking and gasket.3"FS" or "S" suffixed for flexiblegraphite packing and gasket forsuper-firesafe provisionSeat MaterialNone ····· HYPATITE PTFE1H** ······· FILLTITE 3H** ······· Hard graphite seat for low abrasion service, 500 C5H** ······· Metal seat for abrasive service, 300 C6H** ······· Metal seat for high abrasive service, 500 C** Type TDZ onlyThis catalog uses MPa, a SI unit, for indication of pressures. psi and kgf/cm2 are also added for readers convenience.1

KITZ Steel Ball Valves, Floating Ball Design Product RangeFlanged Floating Ball ValvesCast IronDuctile IronStainless SteelCarbon SteelShellMaterialClassKITZ Product /4 11/221/2340506580100 125 150 200 250 300 45681012Page32150150SCTDZFSplit 150150SCTARUni 300300SCTDZFSplit 300300SCTARUni 600600SCTBFSplit 15001500SCTBFSplit 150150SCTRRSplit *2 17 19 17 192020 *3300300SCTRRSplit *3JIS 10K10SCTDZFSplit *3JIS 20K20SCTDZFSplit 150150UTDZMFSplit 21150150UTBMFSplit 23150150UTAMRUni 25300300UTDZMFSplit 300300UTAMRUni 600600UTBMFSplit 15001500UTBMFSplit 150150UTDZXLFSplit/Extended bonnet 300300UTDZXLFSplit/Extended bonnet 150150UTRMRSplit *321 242525 2627 *3300300UTRMRSplit *3JIS 10K10UTDZMFSplit *3JIS 20K20UTDZMFSplit 150150UTB2LM/2TMFSplit/3-way・2-seat 150150UTB4LAM/4TAMFSplit/3-way・4-seat JIS 10K10UTB2LM/2TMFSplit/3-way・2-seat JIS 10K10UTB4LAM/4TAMFSplit/3-way・4-seat *3150150UTBPMFSplit/Pocketless 29150150UTBJMFJacketed 29JIS 10K10UTBJMFJacketed *3150150UTRJMRJacketed JIS 10K10UTRJMRJacketed 150150UTBTMFSplit/Tank ball 30JIS 10K10UTBTMFSplit/Tank ball *3 *3*6 *6 *6 28*6 28*6 *6*6*3*6*3*3150150UTBLNFSplit/PFA lined JIS 10K10UTBLNFSplit/PFA lined JIS 10K10STBFFSplit *4JIS 10K10STLBFFSplit/Gas service *4JIS 20K20STLBFSplit/Gas service *4JIS 10K10STB4LAF/4TAFFSplit/3-way・4-seat JIS 10K10STR4LAF/4TAFRSplit/3-way・4-seat 125125FCTBFSplitJIS 10K10FCTBFSplitJIS 10K10FCTB2LFSplit/3-way・2-seatJIS 10K10FCTR2LRSplit/3-way・2-seat*330*4 *1 Bore design: F Full port, R Reduced port*2 Worm gear operation is standardised for the sizes marked with the prefix “G-” on each KITZ product code.*3 Please contact KITZ Corporation for details.*4 Refer to KITZ Ductile Iron Valves catalog (No. E-140) for detailes.*5 Refer to KITZ Cast Iron Valves catalog (No. E-120) for detailes.*6 Reduced port.22 *4*5 *5*5*5

KITZ Steel Ball Valves, Floating Ball Design Product RangeFlanged High Performance Ball ValvesMetal SeatedCarbon and Stainless SteelMetal SeatedCarbon and Stainless SteelGraphite SeatedCarbon and Stainless SteelFILLTITE Seated CarbonSteel and Stainless Steel -portStainless SteelShellMaterialClassKITZ Product /4 11/2221/2340506580100 125 150 200 250 300 350 4568101214Page150L-150UVC(T)M*2FSplit /For control150G-150UVC(T)M*2FSplit /For control300L-300UVC(T)M*2FSplit /For control300G-300UVC(T)M*2FSplit /For controlJIS 10KL-10UVC(T)M*2FSplit /For controlJIS 10KG-10UVC(T)M*2FSplit /For controlJIS 20KL-20UVC(T)M*2FSplit /For controlJIS 20KG-20UVC(T)M*2FSplit /For control150150SCTDZ1HFSplit/Max. 300 150150UTDZ1HMFSplit/Max. 300 300300SCTDZ1HFSplit/Max. 300 30032 300UTDZ1HMFSplit/Max. 300 JIS 10K10SCTDZ1HFSplit/Max. 300 JIS 10K10UTDZ1HMFSplit/Max. 300 JIS 20K20SCTDZ1HFSplit/Max. 300 JIS 20K20UTDZ1HMFSplit/Max. 300 150150SCTDZ3HFSplit/Max. 500 150150UTDZ3HMFSplit/Max. 500 300300SCTDZ3HFSplit/Max. 500 300300UTDZ3HMFSplit/Max. 500 JIS 10K10SCTDZ3HMFSplit/Max. 300 JIS 10K10UTDZ3HMFSplit/Max. 300 JIS 20K20SCTDZ3HFSplit/Max. 425 JIS 20K20UTDZ3HMFSplit/Max. 425 150150SCTDZ5HFSplit/Max. 300 150150UTDZ5HMFSplit/Max. 300 300300SCTDZ5HFSplit/Max. 300 300300UTDZ5HMFSplit/Max. 300 *4*4 *4*4 *4*4 *4*4 18 22 18 22 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5 *5*318221822JIS 10K10SCTDZ5HFSplit/Max. 300 JIS 10K10UTDZ5HMFSplit/Max. 300 JIS 20K20SCTDZ5HFSplit/Max. 300 JIS 20K20UTDZ5HMFSplit/Max. 300 150150SCTDZ6HFSplit/Max. 500 150150UTDZ6HMFSplit/Max. 500 300300SCTDZ6HFSplit/Max. 500 300300UTDZ6HMFSplit/Max. 500 600600SCTB6HFSplit/Max. 500 600600UTB6HMFSplit/Max. 500 JIS 10K10SCTDZ6HFSplit/Max. 300 *5JIS 10K10UTDZ6HMFSplit/Max. 300 *5JIS 20K20SCTDZ6HFSplit/Max. 425 *5JIS 20K20UTDZ6HMFSplit/Max. 425 *5 *5*5*1 Bore design: F Full port*2 Operation: L Lever, G Gear*3 Worm gear operation is standardised for the sizes marked with the prefix “G-” on each KITZ product code.*4 Refer to KITZ Λ-port Quarter-Turn Control Valves catalog (No. E-203) for detailes.*5 Refer to KITZ Steel Ball Valve for High Temperature (No. E-204) for detailes.*6 Please contact KITZ Corporation for details.3

KITZ Steel Ball Valves, Floating Ball Design Product RangeFlanged High Performance Ball ValvesTitaniumShellMaterialClassKITZ Product CodeSize*1Borein.1/23/41mm15202511/4 0 125 150 200 250 300 350150150TTBFSplit 300300TTBFSplit JIS 10K10TTBFSplit JIS 20K20TTBFSplit 810121618202224 * * * *2830* Please contact KITZ Corporation for details.Flanged Trunnion Mounted Ball ValvesShellMaterialClassStainless SteelCarbon er-firesafe*3 *4 *4*1Bore BodyDesign4614263436Page100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900300300SCTCSFSuper-firesafe*3 600600SCTCSFSuper-firesafe*3 *2*4900900SCTCSFSuper-firesafe*3 15001500SCTCSFSuper-firesafe*3 150150UTCSMFSuper-firesafe*3 *4300300UTCSMFSuper-firesafe*3 *4600600UTCSMFSuper-firesafe*3 firesafe*3*4*4*1 Bore design: F Full port (Reduced port type is also available.)*2 Worm gear operation is standard for the sizes marked with the prefix “G-” on each KITZ product code.*3 Non firesafe types are also available.*4 Refer to KITZ Trunnion Mounted Ball Valves catalog (No. E-202) for details. Trunnion Mounted Ball Valves432*4*4*4

KITZ Steel Ball Valves, Floating Ball Design Product RangeThreaded or Welded Ball ValvesShellMaterialClassKITZ Product CodeCarbon SteelStainless 101520253240506580Uni / Threaded ends 31RSeal welded/Threaded or Socket welded ends 32,331000WOG SC3TZF*3F3-piece / Threaded or Socket welded ends 1000WOG SC3TZ*3R3-piece/Threaded Socket or welded ends 34RSplit / Threaded ends 31RSeal welded / Threaded ends 323000WOG 3000SCTK*3RSeal welded/Threaded or Socket welded ends 32,33600WOG UTKM*2DUni / Threaded ends 34800WOG UTHM*2RSplit / Threaded ends 351500WOG UTFM*2FSplit / Threaded ends 35 38 THWZM*4WOG33800WOG UTH4LM/4TMRSplit/3-way・4-seat / Threaded ends1000WOG U3TZFM*3F3-piece/Threaded or Socket or welded ends1000WOG U3TZM*3R3-piece/Threaded or Socket or welded endsRSplit / Threaded ends 36RSeal welded / Threaded ends 36AK150UTM*4FSplit / Threaded ends 38JIS 10K10UTMFSplit / Threaded ends *5JIS 20K20ST1500/2000AKUTHZM*4WOG1500/2000 AKUTHWZM*4WOG150Iron3/8D800Cast1/4PageBody Design600WOG SCTK*2in.Size*1BoreRSplit / Threaded ends400WOG STZRSplit / Threaded endsJIS 10KRSplit / Threaded ends10FCT 37 *6 *6 *7*1 Bore design: F Full port, R Regular port, D Reduced port*2 Rc threaded ends are standard. Prefix “AK” means NPT threaded end.*3 Rc threaded ends are standard. Prefix “AK” means NPT threaded ends and “AW ” means socket welded ends.*4 NPT threaded ends are only available.*5 Please contact KITZ Corporation for details.*6 Refer to KITZ Ductile Iron Valves catalog (No. E-140) for detailes.*7 Refer to KITZ Cast Iron Valves catalog (No. E-120) for detailes. Λ-port Ball Valves5

KITZ Steel Ball Valves, Floating Ball Design Pressure-Temperature RatingsThe pressure-temperature ratings of ball valves are determined,not only by valve shell materials, but more essentially by sealingmaterials, used for ball seats, gland packing and gaskets.Sealing materials may be high molecule, or rubber, but thechoice is limited by the characteristics of the service fluid,working temperatures, working pressures, velocity of fluid, andoperational frequency of valves.As it is very difficult to predetermine the exact pressuretemperature rating for all kinds of fluid under all imaginableconditions, we have prepared general rating charts for non-shock fluid service here, based on our past experiences both inthe field and in our laboratory.In case of extraordinary service conditions as mentioned below,contact KITZ Corporation or its distributors for technical advice:1. Valves shall be left fully closed for a long period of time underhigh temperature or high differential pressure.2. Valves shall be frequently operated under high temperatureor high differential pressure.3. Frequent change of line pressure or temperature.HYPATITE PTFE is the standard seat material for KITZ ball valves. Specify virgin PTFE or carbon-filled PTFE when required. The body ratings shownhere are for ASTM A216 Gr. WCB and A351 Gr. CF8M. For the pressure ratings of other valve shell materials, refer to the latest edition of ASME B16.34.FILLTITE is a specially reinforced ball seat, made by using carbon based fillers into PTFE at higher rate than conventional carbon filled PTFE, whichgreatly improves heat and abrasion resistance. The material shows excellent operability, durability, chemical resistance and sealing performance at a hightemperature of 300 . In addition, the ball seat is replaceable with the most of our conventional ball seats, so it also has the cost advantage.6

KITZ Steel Ball Valves, Floating Ball Design Pressure-Temperature Ratings150/300 UTDZM/SCTDZ: 1/2 , 3/4 150/300 UTDZM/SCTDZ: 1 〜2 1/2 MPa8Seat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 76.96.26.1psi1160MPa810007100068008005.35Class 3004Class 30WCB bodyrating6000 CF8M body rating3ABClass 1502Class 150WCB bodyratingCF8M bodyratingPressure5PressureSeat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 6.26Class 3004Class 30WCB bodyrating6000 CF8M body rating3400CAClass 1502Class 150200BWCB bodyratingCF8M bodyrating400C200110 290 2050100100150200250 27020030040050000300 ( C) 29050 20F)572 ( Temperature150/300 UTDZM/SCTDZ: 3 , 4 100100150200250 2702003004005000300 ( C)F)572 ( Temperature150/300 UTDZM/SCTDZ: 5 , 6 psi1160MPa8Seat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 7psi1160MPa8Seat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 710001000668005.28005.25Class 3004Class 30WCB bodyrating6000 CF8M body rating3Class 1502AB400CWCB bodyClass 150Pressure5Pressurepsi1160Class 3004Class 30AB 290 2050100100200150200300400250 270500400CB body rating8M body ratingClass 150 CF102000300 ( C) 29F)572 ( 20Temperature600dy ratingClass 150 WC2001rating32ratingCF8M bodyratingWCB body0 CF8M bo050100100200150300200400250 2705000300 ( C)F)572 ( Temperature150/300 UTDZM/SCTDZ: 8 , 10 psi1160MPa8Seat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 710006800Pressure5Class 3004Class 300WCB bodyratingdy rating3AB600CF8M bo400CClass 1502Class 150WCB bodyratingCF8M bodyrating20010 29 20050100100200150300200400250 2705000300 ( C)F)572 ( Temperature7

KITZ Steel Ball Valves, Floating Ball Design Pressure-Temperature Ratings150 UTBM : 1/2 & 3/4 *150 / 300 SCTA / UTAM : 1/2 to 1 150 UTBM : 1 to 2 1/2 *150 / 300 SCTA / UTAM : 11/2 to 3 psi1000MPa6.206.085.88Class 30Pressure0 WCB3.92Class 300 CF8M800body ratingBapplicable toSCTA/UTAM series.Class 300 WCB600body rating400A* FILLTITE is only5.305.115.00Pressure5.11Seat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 6.205.88* FILLTITE is onlyapplicable toSCTA/UTAM series.psi1000MPaSeat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 3.92Class 300 CF8M0 WCB boBting0 WCB bo 290 20501001001502002003000 CF8M body rating0400 29Temperature150 UTBM : 3 & 4 *150 / 300 SCTA / UTAM : 4 & 6 050 20F)572 ( 500dy rating00300 ( C)250200dy ratingClass 150 CF8M bo1001001502002003000300 ( C)250400F)572 ( 500Temperature150 UTBM : 5 & 6 *150 / 300 SCTA / UTAM : 8 & 10 psi1000MPaapplicable toSCTA/UTAM series.0 WCB3.92Class 300 CF8M800* FILLTITE is onlyapplicable toSCTA/UTAM series.5.205.11Class 30body rating0 WCB600PressureClass 30Seat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 5.88* FILLTITE is only5.205.11psi1000MPaSeat: A : Virgin PTFEB : HYPETITE PTFEC : FILLTITE 5.88Pressure600CClass 15200dy ratingClass 15body rating3.92Class 300 CF8M800body ratingBting400AC1.96BC1.96Class 150 WCB boClass 15dy ratingClass 150 WCB body rating0 CF8M body rating200dy rating00 20501001002001502003000300 ( C)250400500F)572 ( Temperature150 UTBM : 8 & 10 psi1000MPaSeat: A : Virgin PTFEB : HYPETITE PTFE5.888005.116003.92400AB1.96200Class 150 CF8M bo0.92dy rating0 29 s 150 CF8M bo 29600body ra400APressuretingbody ra1.96Class 158body ra400AC1.968000300 ( C)F)572 ( 0 29 20050100100200150300Temperature2004002505000300 ( C)F)572 (

KITZ Steel Ball Valves, Floating Ball Design Pressure-Temperature Ratings*Refer to 150UTBM ratingsfor 150UTB2LM/2TM24.52g2500⑦10.799.81y ra0.5CF8M bodyrating1000②500500 295010080 100150200120150 170250300Temperature350400O-ring Upper Limit①: KITZ HYPATITE orCarbon-filled PTFE②: Glass-filled PTFE with MoS2③: Virgin PTFE④: Nylon with MoS2⑤:(1)FKM(2)Low-temperature FKM⑥:(1)EPDM(2)ECO(Epichlorohydrin Copolymer)⑦:(1)NBR(2)Low-temperature NBR100200150200300Temperature⑧: FKM* O-rings made of others than FKMcan wichstand -29 C (-20 F)400F)572 ( 500psi290Seat:HYPATITE PTFE1.52001.3710K body rating1501.00.5psiMPa8.015A〜20A 29 20 0Seat: HYPATITE PTFE0505010010015020010050760 0Torr100Torr0Torr150 ( C)0150/300 UTDZXL7.06.90300 ( C)250250O-ring Lower Limit250F)300 ( 9F)500( 450Ball Seat Materials5.35.0500250 ( C)200Pressure500 20 0③0 29 20 01501.0100①4.90200bod1500Class 600 WCB body ratingClass 6008M2000⑤④CFDegree of vacuum (Torr)⑧150250ting⑥14.71ss3000Class 1500 CF8Mbodyrating19.61Cla1.5body ratinPressure00 WCB 20 0psi290Max. �・30m/secSeat: HYPATITE PTFE3500Class 15PressureMPa2.0psiMPa80A, 100A2500ASME B16, 34-1996 Class 300 CF8125A, 150A20004.015003.0200A, 250A10002.0ASME B16, 34-1996 Class 150 CF85001.00 104 50 155 50005050100150Temperature0150 ( C)100200250F)300 ( 9

KITZ Steel Ball Valves, Floating Ball Design Pressure-Temperature RatingsType 600 : SCTK / UTKMType 1000 :UTFMpsi1000MPa6.86psig1000MPa6.86Seat: HYPATITE PTFESeat: Reinforced essure4.901.966003.922.944001.962002000.980.980 290 20 0501001002001503002004002505000300 ( C)0F)572 ( 20 0 29TemperatureType 800 : UTHM0501001002001503002000300 ( C)250400F)572 ( 500TemperatureClass 800 and Type 3000 : SCTKpsi1000MPa6.86psiMPaSeat: PTFE5.885.49800Seat: 1 : PTFE2 : PCTFE*3000WOG 01.9614.7113.73BS Class 800 bo2000dy rating9.81Class 800 ①6.8610002004.900300 ( C)0F)572 ( 20 00.980 290 20 050100100200150300200400250500 29Temperature0501001002001503002004002505000300 ( C)F)572 ( Temperature* Polychloro-Trifluoro-EthyleneType 800 : UTH4LM /4TMType 1000 : SC3TZ / U3TZ SeriesMPa2.45Max. �・30m/secSeat: HYPATITE PTFE2.01.96psi1000psigMPaSeat: HYPATITE .8610005.883.925000.492000 29 20 0050100100200150300Temperature2004002505001.960300 ( C)0 29F)572 ( 20 0050100100200Note: Type 1500 is optionally available10150300Temperature2004002505000300 ( C)F)572 (

KITZ Steel Ball Valves, Floating Ball Design Pressure-Temperature RatingsType 1500 / 2000 :AKSCTHZM /AKSCTHWZM/AKUTHZM /AKUTHWZMClass 150 : AK150UTMpsi2500MPa17.16psiMPaSeat: PTFESeat: HYPATITE mperature2004000250 ( C)F)500( 1000 29 20 00501001002001503002004002505000300 ( C)F)572 ( Temperature11

KITZ Steel Ball Valves, Floating Ball DesignKITZ 150/300 SCTDZ/UTDZM SeriesFull Port, Split Body, Side Entry Ball ValvesThis is an illustrated cross-section of a typical KITZ split bodyfloating type full port ball valve to exhibit the basic designconcept. The actual design of a valve may be slightly differentfrom this illustration, depending on its size and pressure class.Stem head conformwith CAPI ADDS2.02dimension(Double “D” designparallel to flowpassage)ISO 17292 positionstopsLow emission(ISO 15848/EPA Method 21)stem packingKey lock plateLive loading springISO5211 actuatormounting padUpper and lowerstem bearingMetal-to-metalcontact forfire safeAntistatic deviceLow emissionbody seal gasketPrecisionmachined ballThrust washerBodyHYPATITE PTFEball seat with cavitypressure reliefprovisionNote:Dimension of stem head are in accordancewith CAPI ADDS 2.02, but the maximumspecified dimension in CAPI ADDS 2.02 is“F14”For NPS 8 and 10, mounting pads are F16/ISO 5211.Body cap2 KITZ 150UTDZBubble-tight sealing performance withHYPATITE PTFE ball seatsHYPATITE PTFE ball seats, standard stem seals of KITZ ballvalves, are made of denatured PTFE, a molecularly reinforcedPTFE copolymer, and specifically engineered for high bidirectional sealing performance and prolonged service life ofvalves. Its resistance to high or low temperature, creep orcompression, abrasion and corrosion is all outstanding. As anoption, KITZ SWELLESS ball seats principally made of PFAare recommended specifically for monomer service. Thisepoch-making new seat maximizes resistance to thepermeation of monomer into its molecular structure (generallyknown as a “swelling” problem) which causes seat deformationand seriously affects shut-off function of valves in styrene andbutadiene monomer service.12Simplified actuator mountingFor 150/300 SCTDZ/UTDZM and SCTA/UTAM Series ballvalves, ISO 5211 actuator mounting pad is integrally providedfor uniformly simplified mounting of any actuators provided withvalve mounting flanges designed to ISO 5211 dimensionalrequirement. 150UTBM Series ball valves are provided withKITZ standard integral actuator mounting pad.Easy maintenanceSplit body design for KITZ SCTDZ/UTDZM Series provides theconvenience of very easy maintenance critically required forprocess plants. Body inserts of uni-body, end entry design forKITZ 150/300 SCTA/UTAM Series are threaded into the valvebody with provision of unthreading for valve disassembly incase of maintenance operation.

KITZ Steel Ball Valves, Floating Ball DesignKITZ 150/300 SCTA/UTAM SeriesReduced Port, Uni-body, End Entry Ball ValvesThis is an illustrated cross-section of a typical KITZ uni-bodyfloating type reduced port ball valve to exhibit the basic designconcept. The actual design of a valve may be slightly differentfrom this illustration, depending on its size and pressure class.Key lock plateStem head(Double “D” designparallel to flowpassage)Stopper pinGland nutLow emissionstem packingBellevillespring washerfor live loadingIntegral ISO 5211Actuator mountingpadAntistatic deviceStem bearingThrust washerEmission-freePTFE primarygasketBlowout-proofstem collarFlexible graphitesecondary gasket(Fire safe type only)HYPATITE PTFEball seat with cavitypressure reliefprovisionPrecisionmachined ballBody insertMetal-to-metalfiresafe contactBody11/2 KITZ 150SCTAExtensive safety considerationsKITZ ball valves are designed with extensive safety considerations for users. Blow-out proof stems, provision of lockingdevices and prevention of misalignment of lever handlesprovide safe handling in the field and trouble-free operation inthe plant. Antistatic devices, firesafe seal design and cavitypressure relief features all assure the economic benefits ofsmooth, steady plant operation. KITZ advancements in lowemission design features contribute to the global battle againstfugitive emissions while greatly reducing costs caused byproduct loss.For sour serviceHardness of body, body cap/insert, ball and stem material of KITZ Class 150/300 steel ball valves are controlledby appropriate heat treatment and conformed to thehardness requirements in NACE MR0175, as standard.In addition to the above, following requirements are optionally available.-Bolting for valves exposed to sour environment.-NACE requirements for Class 600 and higher steel ballvalves.Please contact KITZ for those requirements.13

KITZ Steel Ball Valves, Floating Ball DesignSeven Safety Considerationsfor KITZ 150/300 SCTDZ/UTDZM 150UTBM and 150/300 SCTA/UTAM Series Ball Valves1. Double “D” stem head design provides mountingof the lever handle always in parallel to the flowpassage. Misaligment of the handle is thusprevented. (Fig. 1)StemStem CollarBodyAntistaticdevicesFlow direction2. The lower end of the stem is designed with anintegral collar to be blowout-proof. It also functions as the backseat for assured stem sealing.(Fig. 2)Top of stem3. An antistatic feature is provided to ensureelectrical continuity between ball, stem, and body.(Fig. 2)BallHandleFig. 14. Facility for mounting a locking device for prevention of accidental valve operation is provided.Fig. 2BodyBodySeatMetal-to-metalcontact5. Plant fires are a serious concern for soft-seatedball valves because of possible fluid leakage andconsequent increase of the fire magnitude causedby deterioration of resilient sealing materials.KITZ ball valves are engineered for firesafety andsuccessfully fire tested to minimize both externaland internal fluid leakage after plant fires. Theyhave post-fire metal-to-metal contact of all sealingareas such as:Fig. 3 (Before fire)PackingMetal-to-metalcontactBearing Contact between ball and valve shell(Fig. 3 & 4)Fig. 4 (After fire)WasherStemGasket Contact between stem and valve shell(Fig. 5 & 6) Valve shell coupling flanges of split body design(Fig. 7 & 8) Contact between valve body and insert of uni-body design (Fig. 9)The problem of external fluid leakage is moreserious than internal leakage through the valvebore because of the fear of fueling the fire. Toprevent this, KITZ ball valves may be ordered withflexible graphite packing and gaskets, whichare extremely heat resistant, and not affected bythe fire.6. The surface of stem and stuffing box, and interfaceclearance of stem-to-gland, stem-to-body andgland-to-stuffing box are precision controlled onmachining and assembly for low emission service.A Belleville spring washer is employed for liveloading on gland packing rings, to minimize needof gland retightening for low emission service.7. A provision of cavity pressure relief is incorporated into precision engineered KITZ HYPATITE PTFE ball seats for the ultimate safety. Refer toPage15 for details.Fig. 5 (Before fire)Fig. 6 (After fire)BallBallMetal-to-metalcontactGasketFig. 7 (Before fire)Flexible graphitegasket for superfiresafe provisionEmission-freePTFE primarygasketFig. 9 (Uni-body insert)14Fig. 8 (After fire)As the primary body seal, emissionfree PTFE gasket is alwaysprovided. Flexible graphite gasketmay be additionally employed asthe secondary body seal for superfiresafe provision.

KITZ Steel Ball Valves, Floating Ball DesignIntegral Actuator Mounting PadsKITZ 150/300 SCTDZ/UTDZM series and 150/300SCTA/UTAM series ball valves are furnished with anintegral actuator mounting pad designed and factorydrilled according to ISO 5211 specification. Thiseasily and uniformly enable mouthing of any actuatorsprovided with ISO 5211 valve mounting flanges.Mounting pad and stem head dimension alsoconforms to CAPI ADDS 2.02.Actuator mounting padActuatormounting padActuatormounting padNote: Customers are requested to prepare mountingbrackets and connectors for the actuators chosenfor their valve automation. Actuators can bemounted on KITZ ball valves without disassembly ofvalve glands.Split body designUni-body designHYPATITE PTFE Ball SeatsgroovenotchKITZ ball valves are furnished, as the manufacturer’sstandard, with HYPATITE PTFE ball seats made ofdenatured PTFE, a molecularly reinforced PTFEcopolymer, and specially engineered for highperformance which include:notch Wide service temperature range of 29 C ( 20 F)through 270 C (518 F) SCTDZ/UTDZM Series,260 C (500 F) UTB and SCTA/UTAM Series.This is for standard valve design and materials used formedium to high temperature services. The lower temperature range can be extended down to 196 C ( 321 F)by mean

Design and Inspection Standards 1 KITZ Product Coding 1 Product Range 2 Pressure-Temperature Ratings 6 Design Features 12 KITZ HYPATITE PTFE Ball Seats 15 KITZ Ball Seat Materials 16 Class 150/300 Carbon Steel (Split body) Ball Valves 17 Class 150/300 Carbon Steel (Trim 1H, Split body) Ball Valves 18 Class 150/300 Carbon Steel (Uni-body) Ball Valves 19 Class 600/1500 Carbon Steel (Split body .