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Motor Protection SolutionsProtecting Your Investments
Motor Protection SolutionsThe Allen-Bradley line of motor protection devices encompasses a range of simple,single purpose protection to the newer overload technologies featuring diagnosticsand Logix integration.Importance of Motor ProtectionElectric motors are the backbone oftoday’s modern industry providingthe mechanical energy needed formost manufacturing processes. Pushtoo hard, too often, and there is thepotential for unforeseen downtimewhile the affected motor shuts downand awaits reset.Causes of Motor FailuresRotor Bar, 5%Unknown, 10%Bearing, 51%External, 16%75% of motor failurescan be preventedby appropriateprotection measuresStator Winding, 16%Source IEEE Petro-Chemical Paper PCIC-94-01.MachineAlert Monitoring RelaysKey Features: Programmable latching or inhibit at set level Adjustable time delay settings Three-phase devices are powered by themeasuring circuit Adjustable measurement set pointsBimetallicOverload RelaysKey Features: Ambient temperature compensation for consistency Rated for DC and variable frequency drivesapplications up to 400 Hz Optional remote reset solenoid and externalreset accessoriesE100 ElectronicOverload Relay2Shaft Coupling, 2%Key Features: Current measurement-based protection Self powered Optional jam and ground fault protection Optional remote reset
E300 andE200 ElectronicOverload RelaysKey Features: Provide critical motor protection functions Communication and diagnostics providedetailed logs and control from relay to motor Can simplify control architecture857 Motor/FeederProtection RelayKey Features: Suitable for any system voltage to 450,000V Configurable interlocking schemes offeringbasic logic functions All settings, events, and indications are ina non-volatile memoryFeature 44Protection FeaturesOverloadPhase loss4Ground faultCurrent imbalance444444444444444Jam4Over/under voltage4444Voltage imbalance4444Over/under power44444Diagnostics Features% Full load amperes4444% Thermal capacity ation FeaturesDeviceLogix Logix controller443
E100 Electronic Overload RelayThe E100 Electronic Overload Relay is the next generation basic-tier electronic overload relay. It has enhancedfeatures to better safeguard your motor protection investments, including increased accuracy and repeatability,a self-powered design with lower heat dissipation, and an aggressive component certification strategy.Selectable TripClass & Reset ModeOptionalAccessories 193-1EE: Trip Class 10and 20, manual resetonly 193/592-1EF: Trip Class10, 15, 20, 30, manualor automatic reset Groundfault/jam Remote resetand/or indication Anti-tampershields DIN rail/panelmounting External CTconfigurationsE100-EF shown5:1 Current Range Wide FLA rangeCustomizableThe E100 is dividedinto two offerings,a basic and advancedversion, allowing youto customize the deviceto your application’sspecific needs.4Reset AdapterGround Fault and JamProtection AccessoryElectronic RemoteReset Accessory
Model SpecificationsFeaturesBulletin 193, 1EE ModelCurrent Range0.1 100 ATrip Class10, 20 AdjustableReset ModeManual OnlyAccessoriesReset Adapter, Anti-Tamper Shield,Remote Reset Solenoid, DIN Rail/Panel AdapterBulletin 193/592, 1EF ModelCurrent Range0.1 800 ATrip Class10, 15, 20, 30 AdjustableReset ModeAutomatic and ManualAccessoriesReset Adapter, Anti-Tamper Shield, Remote ResetSolenoid, DIN Rail/Panel Adapter, Electronic RemoteReset Accessory, GF and Jam AccessoryThe E100 Electronic Overload Relay is the newesttechnology for overload protection, and supportsboth single- and three-phase operation in asingle component.Accurate, Reliable Performance Mounting OptionsCurrent measurement-based protectionElectronic designThermal memoryEnhanced phase loss protectionEasy to Select and Apply Straightforward installation Wide adjustment rangeIEC Motor StarterRugged Construction Over-molded power connections Current transformers Latching relayDIN Rail Mountwith Pass-thruApplication Flexibility Isolated contacts DIP switch settingsPass-thru OptionNEMA Motor StarterE100SupportedRemote ResetMethodsElectro-MechnanicalSolenoid (240V AC,120V AC, 24V DC)Electrical Reset & IndicationDisplay (ERID) Module(requires ERR or EGJ)Electrical Indication Displaywithout Reset Module(requires ERR or EGJ)5
E300/E200 Electronic Overload RelayThe E300/E200 Electronic Overload Relays provide a flexible design and advanced intelligence.Real-time diagnostics are transformed into actionable information – maximizing your up-timeand protecting your assets.On-Device SettingsCommunicationModule Network addressconfiguration Restore factorydefault settings Enable security settingsControlModuleSensingModuleModular DesignThe modular design of theE300/E200 overload relaysallow customers to tailor thedevice for their application’sexact needs.Dual Port EtherNet/IP Supports devicelevel ringRemovableTerminal BlocksCustomizableExpansion Port Expansion I/O Operator station6Multiple accessory options allowfor the E300/E200 overload relayto be customized to fit yourapplication needs. Customers canexpand out to 4 of the availableDigital I/O modules, plus 4 AnalogI/O modules along with a powersupply and operator interface.ExpansionDigital I/O 4 inputs/2 outputs 24V DC 120V AC 240V AC
Module SpecificationsDiagnosticsCommunication Module193-ECMFeatures EtherNet/IP DeviceNet E200/Parameter Configuration Module (PCM)Includes Single USB Type B interface portControl ModuleI/O193-EIOControl �4RelayOutputs324Inputs110 120V AC 50/60 Hz220 240V AC 50/60 Hz24V DCI/O and ProtectionInputsSensing Module592/193-ESMSensing Options: Voltage/Current/Ground Fault Current/Ground Fault CurrentCurrent Range: 0.5 30 A 6 60 A 10 100 A 20 200 ACurrent transformer solutionsavailable for applications above 200 AMounting OptionsThe E300/E200 overload relay provides real-time motordiagnostic information to proactively indicate when amotor is having a problem allowing you to efficientlytroubleshoot. This information includes: CurrentGround fault currentVoltagePowerEnergy % thermalcapacity utilization Time to trip Time to reset Trip history Trip snapshotThe communication options of the E300/E200 overloadrelay allow users to view this diagnostic informationusing the following methods: Logix add-on profileEmbedded web browserFactoryTalk ViewPre-configured Operator Faceplate ObjectsConnected Component Workbench software(E200 only)DIN Rail Mount Motor StarterNEMA Motor StarterIEC Motor StarterExpansionAnalog I/O 3 universal inputs/1 output 4 – 20 mA 0 – 10V RTD NTCExpansionPower Supply 120/240V AC 24V DCExpansionOperator Station Diagnostic station Control stationBoth support copycat feature22 mm push button cutout7
MachineAlert Monitoring RelaysThe MachineAlert family of dedicated function motor protection relays offers supplementaryprotective functions that are easily added to your motor control circuits.Provides supplemental protectionin conjunction with Bimetallic andElectronic Overload RelaysStatus LED Relay Alarm PowerDIP SwitchConfiguration* Protective functions Inhibit mode Start-up delay*Based on modelAdjustableFault Delay817S ThermistorMonitoring RelayProtects Equipment fromovertemperature conditions814S Power (kW) Monitoring RelayMonitors for under and over activepower as well as power direction809S CurrentMonitoring RelayProvides under andovercurrent detection813S Voltage Monitoring RelayGuards against the damaging effectsof phase loss, under and overvoltage,phase imbalance, and voltage quality ofincoming power lineIdeal Applications Protects against single phasing during start-up and run-time inmotor applications Detects incorrect phase sequence to keep the motor from starting Detects no-load conditions indicating absence of water in waterlubricated pumps Protects motors from over temperature conditions8
Bimetallic Overload RelaysThe bimetallic thermal overload relays compensate for ambient temperaturewhile providing overload protection and phase-loss sensitivity. They are acost-effective way to protect your electrical equipment investment.Visible Trip IndicationReset Modes Selectable resetswitch – manualor automatic Remote resetsolenoid option193-T BimetallicThe 193-T bimetallic overload relays aredesigned for use with the 100-C contactorsand 104-C reversing contactors.193-K BimetallicThe 193-K bimetallic overload relaysare designed for use with the 100-Kminiature contactors and 104-Kminiature reversing contactors.Offers basic motorprotection at aneconomic priceIdeal ApplicationsIdeal for light industry and low critical process Conveyors Fans Pumps VFD-controlled motors DC motors9
857 Motor/Feeder Protection RelayThe 857 medium/high-voltage motor and feeder protection relay contains the essential protectionfunctions needed to protect feeders, and motors in distribution networks of utilities, heavy industries,power plants and offshore applications.ConfigurableFront DisplayLoad Protection Two optional 12channel RTD Scanners Fiber optic connectionThreeCommunicationsPortsMultiple protocol supportProtect your motor investment withincreased system monitoring andfunctionality in a protection relayMotor orFeeder Protection Configurable via asingle parameterFunctionsThis device also includes many programmable functionsfor various protection and communication situations: 10Ultra-fast arc protection (optional)Power quality assessmentTrip circuit supervisionCircuit breaker protectionComplete protection and control EtherNet/IPIEC 61850ModbusDNP3ProfibusEC 101/103DeviceNet
Product Selection AttributesDiagnosticsUsabilityBimetallicE100 Selectable reset mode Built-in test/reset buttonE200/300 Manual tualClockSVoltaAmpsRMTCU%FLA%Jam&GF857E100 Multiple trip class options Selectable reset modes Wide current range Additional modulesfor enhanced functionalityPerformanceE200Protection Wide current rangeDiagnostics Advanced performanceand diagnostics ModularityNetworks and Integration Multiple expansion optionsEmbedded Logic and I/OScalableE300 Wide current range Advanced performanceand diagnostics Modularity Multiple expansion options t motor failures,protect your investments11
Local DistributorVisit our website to find your local Online Product DirectoryOur portfolio of motor protection devices are designed to protectyour manufacturing nbradley/productdirectory.pageThe Connected EnterpriseLearn more about how The Connected Enterprise transformsreal-time data, from intelligent assets and multi-disciplined controlfrom a plant, or a remote site into actionable eProduct Selection ToolboxOur powerful range of product selection and system configuration toolsassist you in choosing and applying our ageRockwell Automation, Inc. (NYSE:ROK), the world’s largest company dedicated to industrial automation, makes its customersmore productive and the world more sustainable. Throughout the world, our flagship Allen-Bradley product brands arerecognized for innovation and excellence.Allen-Bradley, CompactLogix, Connected Components Workbench, Expanding human possibility, PanelView, PowerFlex and Rockwell Automation are trademarks of Rockwell Automation, Inc.EtherNet/IP is a trademark of ODVA. Trademarks not belonging to Rockwell Automation are the property of their respective companies.Publication 193-BR029E-EN-P – February 2020 Supersedes Publication 193-BR029D-EN-P – February 2019Copyright 2020 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
857 Motor/Feeder Protection Relay The 857 medium/high-voltage motor and feeder protection relay contains the essential protection functions needed to protect feeders, and motors in distribution networks of utilities, heavy industries, power plants and offshore applications. Protect your motor investment with increased system monitoring and
