LS Series - Sullair

Transcription

LS SeriesOil-Flooded Rotary Screw Air Compressors125–150 hp 90–110 kW110/125/150/175 PSI 7.6/8.6/10.3/12 bar

LEGENDARY SULLAIR DURABILITY MEETS UNPRECEDENTEDSULLAIR PERFORMANCEFor more than 50 years, Sullair has built a reputation of durability.Put simply — Sullair compressors last.And now, Sullair introduces the new LS Series of lubricated rotary screwcompressors. These machines combine our heritage of durability and reliability,while adding unprecedented ease of use and performance benefits.2

Steel millsn  Tire plantsn  Automotiven  Forging Plantsn  Chemical Processingn  Paper Industryn  Large ManufacturingFacilitiesn3

Precision PerformanceWorld-class efficiencyLess energy to power your compressorsmeans more savingsn  NEW! Patent-pending Sullair airend: Designed to be the most efficientSullair air end evern  NEW! Sullair Electronic Spiral ValveTechnology: Proven Sullair Spiral Valveperformance now with more precisionand control to match capacity to systemdemand (standard on most units)n  Variable Speed Drive: Providesmaximum energy efficiency andoperating consistency by adjusting thespeed of the motor to match compressedair supply needed (Optional feature)4Ease of useEasier and more intuitive operatingand servicingn  NEW! 10” Sullair Touch ScreenController (STS): provides easy accessto all key compressor performanceparametersn  NEW! AirLinx Remote Connectivity:Remote monitoring of compressorfunctions is fast and easy from anyconnected device: computer, tablet orphonen  Enclosed unit features easily removablehinged door panels for streamlinedservice and maintenanceLegendary Sullair durabilityExpect more uptime, for a longer timen  NEW! Patent-pending air end hasa simplified design, with the samebulletproof quality we’ve been producingfor decadesn  NEW! Standard TEFC motor offersincreased protection against weather,dirt and moisturen  Slow running 1800 rpm motor provideslonger life compared to faster rpm motorsn  World-class components help ensurelong life even under extreme operatingconditionsn  NEW! Standard full base frame, whichhelps keep dirt and dust out of the unit

Sullair 10-Year Diamond Warranty The Sullair 10-Year Diamond Warranty provides comprehensive protection for Sullair oil-floodedrotary screw air compressors. This program distinguishes itself by covering all major componentsfor new air compressors (with discharge pressures up to 150 psig) — both parts and labor:10 Years Coverage:Sullair air end5 Years Coverage:Main motorAftercoolerOil coolerSeparator vesselVariable speed drive (if equipped)Maintaining the Sullair 10-Year Diamond Warranty requires usingGenuine Sullair parts and fluids, as well as the oil sampling program.Performance MattersThe Heart of a Sullair CompressorThe Sullair Air EndSullair has more than five decades with rotary screwtechnology and we keep finding ways to improve it.The new generation of Sullair air ends combines decades ofexperience in designing and manufacturing rotors – the mostimportant part of the air end – with the latest in research andtechnology. Our patent-pending new air end continues to featureasymmetrical rotors precision milled for ultimate performance. Andnow the Sullair air end includes:n  Simpler design for increased uptime. Sullair engineers havedeveloped the latest generation of air ends with the optimalnumber of parts using new casting technologiesn  Larger rotor profile (230mm) for increased efficiencyThe result? The highest performing Sullair air end. Ever. All withoutsacrificing the durability Sullair is known for.5

Features that perform.Benefits that count.A Sullair compressor is much greater than the sum of its parts. The new LS 90 -110 featuresa patent-pending package design, in which all components are specially designed,engineered and manufactured to perform at the highest levels.413526

1. Sullair OptimalAir Air Filtern  High efficient/heavy-duty inlet filter holds up to five timesmore contaminant than conventional cellulose filtersn  Cleaner intake air keeps fluid clean and extends component lifen  99.9% efficiency per ISO50112. NEW! Air End (Patent Pending)The heart of all compressors, Sullair air ends are known worldwidefor their durability. The new Sullair design features:n  All new casting featuring internally ported lubricant passagesn  Asymmetrical rotors designed, engineered andmanufactured in the USAn  Proven bearing design to extend bearing lifeSullair air ends are protected by the exclusive Sullair DiamondWarranty for 10 years*3.  Sullair Air-Fluid Separatorn  Designed for low pressure drop, reducing energy requirementsn  High-efficiency media maximizes oil removal from compressed airn  Low carryover ( 2ppm) means fewer lubricant top-offs neededn  ASME and CRN approved4. Cooling Systemn  Heavy-duty, oversized cooling system designedfor 46 C (115 F) applicationsn  Easy-clean access panels designed in the packagen  Separate oil cooler and aftercooler reduces imbalancedtemperature loads5. Motorn  TEFC, Premium efficient motorn  Heavy-duty, slow running 1800 RPM designn  Extended life when compared to higher RPM motorsn  Class F insulation, Class B rise for higher temperature operation*  Sullair Diamond Warrantyapplies to compressorswith operating pressuresup to 150 psig.Capacity Control Optionsn  NEW! Electronic Spiral Valve: Proven Sullair spiral valvetechnology — now with electronic precision and control tomore tightly match supply to system demandn  Variable Speed Drive (VSD): Provides maximum energyefficiency and operating consistency by adjusting motor speedto match compressed air supply needsHighest Quality Lubricantsn  Genuine Sullube , powered by Dow Technology standardn  10,000-hour, non-varnishing fluid protects andcleans your compressorn  Polyglycol base provides optimal viscosity andhelps optimize operating temperaturesn  Optional PristineFG food-grade lubricantNEW! Sullair Touch Screen (STS) Controllern  10” color screen for easy viewing and intuitive operationn  Menu-driven screens offer easy access to compressor controlsn  Integrated graphing and trending to analyze compressor performancen Sequencing up to 16 compressorsNEW! AirLinx Remote Monitoringn  Connect anywhere to keep an eye on compressor operation,and reduce the risk of unplanned downtimen  Monitor pressure and temperature, as well as running hoursand service hoursn  Alerts for service and warningsn  Data stored at 15-minute intervalsn  Customizable reporting, from Basic to Advancedn  Real-time information through cellular connectionAirLinx Compressor Monitoring is available for compressors operating in the US, Canada and Mexico.Plus — the following features are standardon the new LS Series:n  Wye-Delta Startern  Zero loss drainn  Phase Monitorn  Enclosure with hinged panels — easily removable for servicen  Full floor to help keep dust and debris out7

CapacityControl OptionsElectronic Spiral ValveThe costs to operate an air compressor — especially energycosts — can quickly exceed the initial purchase price. Effectivelymatching compressor production capacity to your facility needs isthe best way to save both energy and money.Sullair offers two capacity control options to mosteffectively manage your compressed air production:n NEW! Electronic Spiral Valven Variable Speed Drive8

NEW! Sullair Electronic Spiral Valve ControlsFor the first time, electronic spiral valve controls are available with Sullair compressors. This new feature combinesthe performance and reliability Sullair is known for in spiral valve technology with the ease and precision of touchscreen controls.Spiral valve technology represents an energy-efficient control scheme that matches compressor displacement todemand without reducing inlet pressure or increasing compression ratios. Managed by the Sullair Touch Screen Controller,the electronic spiral valve maintains a tight 1 PSI control band — closely matching machine supply to demand need.Variable Displacement Air EndCompressors with electronic spiral valve feature a variable displacement air end.Compression volume is varied to suit air demand by progressively opening or closinginternal bypass ports on the air end.n  Closed bypass ports utilize the entire length of the rotor and compression chambern  Partially open and open bypass ports reduce the length of the rotor used for aircompression, which in turn utilizes less energyBYPASS PORTS IN STATORSpiral Valve Benefitsn  Capacity is matched to system demand, reducing cycling time and extending component lifen  Multiple Spiral Valve compressors may be sequenced to operate in synchronous fashionn  Up to 55% turndown capability with Electronic Spiral Valven  Outstanding energy efficiency in all operating conditions including:n  High elevationn  Dirty environmentsRotors removed to show Bypass PortsCLOSED BYPASS PORTSPARTIALLY OPEN BYPASS PORTSOPEN BYPASS PORTSWhen the bypass ports are closed, the fullcompression chamber is used.With the bypass ports partially open — the compression chamber isshortened. Less intake air is fully compressed — saving energy.Fully open bypass ports further shorten the compression chamberproviding maximum turndown.The Sullair LS Series is the first to offer Electronic Spiral Valve operation with Sullair compressors. Electronic Spiral Valves offer more precision when compared to manually operated spiral valves.9

Air Compressorswith VSDMaximize Energy Efficiency and Operating ConsistencyPART-LOAD PERFORMANCE ASSESSMENT120Variable Speed Drive (VSD) allows a compressor to automaticallyadjust motor speed, matching output to demand.PART-LOAD PERFORMANCE ASSESSMENT100120101006080% Power% Power80Sullair Compressors with VSD Provide: Excellent energy savings — only compressed air needed is produced n Relief from potential peak demand charges n Possible utility company rebatesn Flexibility for future growth — both capacity and pressure may be varied n Lowest life-cycle cost n DC link choke n Stable system pressure n Helps ensure consistent product quality n Reduced system air leaksn Reduced storage requirements4020006040201000201030204030405050% Capacity6060707080809090100100% CapacitySingle-Stage Lubricated Load/Unload (based on one gallon/storage per cfm)Single-Stage Lubricated Load/Unload (based on one gallon/storage per cfm)Single-StageLubricatedInlet dand Handbook,Gas Handbook,Edition, pagespages 221-223.Reference:Reference:CompressedAir andAirGas6th6thEdition,221-223.The chart is a representation of nominal control systemsfor generic comparative purposes. A detailed and accuratecomparison of specific compressor models is available fromyour authorized distributor.

PART LOAD PERFORMANCE ASSESSMENTYOUR COMPRESSED AIR SYSTEM CAN IMPROVE YOUR BOTTOM LINE:35% Energy Savings in the First Five YearsIn just five years, the electrical power cost to operate astandard compressor can be more than six times greater thanits purchase price.Soft Start is Standard with Unlimited Starts and Stopsn No need for Wye Delta and other soft startersn No need to control the number of hot or cold startsn Unlimited starts and stops save electrical costsn Avoids high electrical current at start-upTotal Compressor FlexibilitySullair VSD compressors provide flexibility to vary both capacity andpressure. This allows you to “grow” your air system without addingmore compressors.11

Ultimate in User ControlThe new Sullair Touch Screen (STS) Controller utilizes a large 10” color screen for easy viewing in any lighting conditionsActual SizeOptional Mimic Screen12Optional Analog /Digital Screen

Menu-driven screens provide easy access to all compressor controlsn  Support for sequencing up to 16 compressorsn  More communication capabilities: Ethernet, ModBus RTU and ModBus TCP,Cellular (AirLinx service)n  Remote access capability via VNC (Virtual Network Computing) protocoln  Real time clock controln  NEMA 4 environmental protectionn  Discreet Start and Stop 22mm buttonsn  Bright operating status LEDs even when display is dimmedn  Expandable I/O for additional sensor monitoring and output controln  Electronic Spiral Valve control for precise pressure regulationn  Supports power monitoringn  Trend graphing of operational parametersn  Most controller functions and adjustments via protected controller submenusn  New data download capabilitiesAirLinx Remote MonitoringAirLinx enables you to stay connected to your compressor operations wherever you are. It providesautomated service and fault alerts, as well as access to a portal where system performance can beviewed. AirLinx reduces the risk of unplanned downtime and ensures timely service.AirLinx Service Featuresn  Pressure monitoringn Compressor temperature monitoringn Running hours and service hours monitoringn Running hours monitoringn Alerts for service and warnings breakdownsn Data stored at 15-minute intervalsProvides VSD load profile graphing capabilitiesn  One year of data retained on the cloudAirLinx can be customized to provide different service levels:Basic: Email and text notifications for fault and warning conditionsAdvanced: Tracking and visualizing all relevant performance parameters withreporting tools to support the management of the compressor system13

Optimizing YourCompressed AirOperations14

Sullair Air TreatmentA well-designed air treatment system has a number of critical stages, each contributing tothe goal of clean, dry air. Sullair provides a comprehensive portfolio of options to help youachieve your air quality objectives:n  Dryers — refrigerated and desiccant — with flow capacities from 5 to 30,000 cfm,to help keep moisture out of your compressed air systemn  Filtration and Mist Eliminators — designed to help keep contaminants out of the air streamn  Oil/Water Separators — designed to manage condensate dischargen  Drains — designed to r

SULLAIR PERFORMANCE LEGENDARY SULLAIR DURABILITY MEETS UNPRECEDENTED For more than 50 years, Sullair has built a reputation of durability. Put simply — Sullair compressors last. And now, Sullair introduces the new LS Series of lubricated rotary screw compressors. These machines combine our heritage of durability and reliability, while adding unprecedented ease of use and