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Applicationsin practiceHighest precision even with demanding materialsApplication:For the processing of reactive casting resins, a small servodrive system with special performance focuses was beingsought: The requirement was for a complete drive solutionguaranteeing the highest dispensing and repeat accuracywith completely different material properties during processing.Solution:The performance package consisting of cyber simco line drive and cyber dynamic actuator R can reliably copewith the extremely heterogeneous influencing factors.Description:The complete solution from WITTENSTEIN optimally exploits the performance potential of the drive solution: Thecyber dynamic line size 40 servo motors work with integrated planetary gearheads and drive the eccentric screwpumps so that even the tiniest quantities in the microliterrange can be dispensed with precision. Precise controlvia the cyber simco line servo drive makes it possible toindividually regulate the dispensing quantities and to minimize the quantity tolerances. In this way, the dispensingresults can be optimized in a reproducible manner – underfull process control, at all times."The market places ever higher demandson dispensing and repeat accuracy."Markus Rieger, Sales Director GermanyCustomer:bdtronic GmbH from WeikersheimIndustry:Plant systems and process solutionsfor dispensing technology and other special applicationsSpecial feature:The cyber simco line servo drive is characterized by veryhigh-resolution current regulation and fast current measurement. This enables the delivery of the tiniest quantitieswith great accuracy, even in the case of variable movement speeds.

trol.lized conDecentrament.t measurenerructFass.e solutionvtiavonInOptimal system solution with decentralized control unitApplication:The manufacturer of automated guided vehicles waslooking for a tailor-made drive solution for use in a modularmini-vehicle for transporting stacked goods containers.Solution:iTAS system with TAS 004 plus cyber simco line IP20and, as a "perfect match", cyber dynamic actuator R size40 with cyber simco line IP20.Description:Through individual selection of the motor/gearhead unitin conjunction with the appropriate cyber simco lineelectronics, extremely diverse performance ranges can becovered. At BeeWaTec, the cyber simco line is also usedas a decentralized control unit for the handling equipmenton the vehicles and is adapted to the small high-torquedrives of the cyber dynamic line. Procuring both drivesolutions from a single source was a decisive argumentfor BeeWaTec."The consulting from a single source ensures reliable project planning."Joachim Walter, Managing Director at BeeWaTec AGCustomer:BeeWaTec AG from Pfullingen near ReutlingenIndustry:Mini AGV for production and warehouse logisticsSpecial feature:A special requirement for the BeeWaTec Mini vehicle istransporting overall weights of up to 150 kg, which notonly have to be pulled, but also clamped to the vehicle.This is made possible by the innovative solution for theclamping actuator in the vehicle: the clamping is controlleddecentrally via the cyber simco line. Digital inputs andoutputs connect this to the vehicle computer; there is noneed for a complicated fieldbus interface. BeeWaTec created a motion task for the clamping. This is part of the intuitive MotionGUI user interface and is stored in the cyber simco line. The motion task contains all the necessaryparameters for the clamping in the form of a list.

Applicationsin practiceLightweight, flexible, cost-effective –latest generation gripper technologyApplication:The gripper array from the Austrian machine and plantmanufacturer FILL is an innovative handling system for theautomated production of CFRP and GFRP parts. Threeobjectives had to be met in terms of production technology process innovation in any case: maximum flexibilityduring gripping, significant weight reductions of the endeffector and cost efficiency during procurement and operation of the handling system. The layer build-up and curingof the CFRP or GFRP parts needed to be achieved on asingle mould. For this purpose, the gripper system has tobe able to pick up composite lengths of different sizes andPU cores, partly preform these and set them down."Differently to e.g. pneumatic systems,the servo technology enables different linear positions to be moved to in a flexibleway without any mechanical conversionoperations. That was decisive for theprocess."Michael Schneiderbauer, Product DevelopmentCustomer:FILL, Gurten, AustriaIndustry:Machine and plant constructionSolution:FILL implements more than a dozen industrial small, size-32servo motors from the cyber dynamic line, each with acyber simco line servo drive in protection class IP20, inthe new handling unit. Decisive for the selection of the smallservo drive systems were the compact dimensions and lowweight of the motors as well as the option of integrating theservo drive in the PROFINET fieldbus environment of thehandling system.

t design.Compacht.Low weiggration.Easy inteDescription:Through the use of carbon tubing for the supportingstructure and the small servo motors from WITTENSTEIN,a weight reduction of more than 50% and significantenergy savings were achieved.As a complete mechantronic solution, the cyber simco line servo drive with fieldbus integration capability andPROFINET interface was selected owing to the existingSiemens control system.For this purpose FILL combined this with the small cyber dynamic line series servo motor. These lightweight andcompact servo motors blend in well visually and enableextremely precise movement sequences, which aredetermined flexibly and independently from one anotherand can be adapted.Special feature:Motor and drive from a single source – this wasclearly the best technological solution for FILL becauseinterface risks are ruled out from the outset thanks tothe matched system components. For the machinemanufacturer, but also for the integrators and end users,the simple connection of the existing Siemens controlsystem with PROFINET offers numerous benefits:operation and commissioning is particularly simple andintuitive with the appropriate MotionGUI operatingsoftware. Diagnoses, optimizations and parametrizationof the drive can be performed via a number of functions.Diagnostic routines and event logging are implementedby means of a real-time clock. This allows both conditionmonitoring and any maintenance work to be performedeasily and in a time-saving manner.

cyber simco lineIntelligent down to the last detailSimple installation in the machinewithout enclosure, with protectionclass IP65Simple to install using a rail clip –perfect design for switch cabinetsExtremely compact:up to 30% installationspace savingCold plate for directinstallation in the machinearchitecture – optimumcoolingFlexible mounting position –optional heat sink for betterheat removalWide-range input voltage to mitigate voltagesupply fluctuationsConvectioncoolingExtremely flat designSIM2002 / 2010SIM2002 / 2010 / 2015SIM2050cyber simco line servo drive series

Absolute flexibilitycyber simco line has a high number of encoder andfieldbus interfaces in combination with the intuitivelyoperable MotionGUI software. This ensures simpleparametrization, optimization and commissioningof the system as well as flexible programming ofapplications. Regular software updates also enable e.g. the integration of new functions – previousversions remain nonetheless available. Direct analysisof the drive system is possible via the web server.Downtimes are minimized through the optimized faultanalysis. Simple installationThe sophisticated, compact design of the cyber simco line is ideally suited for integration in switchcabinets. With integration directly in the machine, thehigh protection class provides for space saving andthe wiring effort is reduced. An electronic type plate,which enables automatic parameterization of thesystem, is available in combination with the motorsfrom the cyber dynamic line.servoEIN offersTSNETtorsWITservo modnarsactuatoto thel additionamtipoas anves.servo driHigh productivityThe switching frequency of 8 - 32 kHz and thecurrent control resolution of 14 bit form the basisfor high-precision torque control and dynamicmovements. This makes the system ideally suitablefor short movements with frequent speed changes,such as occur in e.g. pick & place applications.A mass inertia-optimized motor design enables highacceleration, whereby low downtimes, short cycletimes and high machine throughput can be achieved.Safe in every situationBest possible application safetyThe integrated STO (Safe Torque Off) safetyfunction according to SIL3 / PLe (two-channel)ensures reliable system shut-down in an emergency(disconnection of the torque-generating energy).Furthermore, the supply of logic and power isprovided by a reliable galvanic isolation. This meansthat reinitialization of the drive is not necessaryfollowing disconnection of the power supply(e.g. emergency stop).Comprehensive Condition MonitoringThe web server enables quick and easy statusanalyses and monitoring of the drive system inthe existing network. With its sophisticated features,it ensures continuous transparency and the mostsimple handling.intelligent · connective · reliable19

cyber simco lineMotionGUI softwareIntuitive control during commissioning and operationThe MotionGUI graphical userinterface guides the user intuitivelyduring commissioning and operationof the drive system.Diagnoses, optimizations andparametrization of the drive can beperformed via a number of functions.Diagnostic routines and event loggingare implemented by means of a real-timeclock. Condition monitoring as well asintegration and maintenance work can becarried out in an efficient and time-savingway – visible at any time in MotionGUIsoftware.Remote maintenance via MotionGUI-M otionGUI can be used for remotemaintenance via TCP / IP communication- Performance of analyses and diagnosesin the installed state (e.g. during machinebreakdowns)cyber simco line servo drive series

[ SCOPE ]Diagnostic functions- SCOPE function Analysis of applications and movementsequences via the SCOPE function –also possible in offline mode- Errors and WarningsLogging of errors and warnings for fasttroubleshooting –storage of errors inerror history[ Motion tasks ]Motion tasks-E xtended motion block table with"decentralized intelligence" for individualmodification and flexible programmingof the application- Simple creation of motion tasks withreduced programming effort for themachine manufacturer- Complex single-axis movements, suchas clamping processes or actuation oflifting modules can also be generatedand executed decentrally- In the case of several synchronizedaxes: movements can be startedsimultaneously via a synchronizationsignal from the control system- Realization of stand-alone solutions byomitting the control system[ Acceleration sensor ]Acceleration sensor on board-A nalysis of acceleration values in thex, y, z directions- Output of warnings and errors whendefined maximum acceleration valuesare exceeded- Analysis of crashes and the floorconditions of the plantintelligent · connective · reliable21

cyber simco lineWeb serverAccessing the servo drive via the InternetUsing the web server integrated in thecyber simco line, the servo drive canbe accessed via the Internet during mobile operation. This makes it possible tocheck system utilization and respondto error or warning messages in animmediate and targeted manner at alltimes. The intelligent provision ofdata in the web server also facilitatescommissioning and enables permanentWhat use cases does the web server have*?-Condition monitoringOptimization of the overall systemAnalyses during ongoing operation Analysis of the current machine condition through the drive componentsRapid error analysis in the event of machine breakdowns Practical automation mechanisms for optimized troubleshooting(e.g. mailing support hotline)- Implementation of measures for long-term error prevention- Indication of information on the overall system* The web server is currently available for the PROFINET and EtherNet / IP version of the cyber simco line.cyber simco line servo drive seriescondition monitoring during operationaluse, which contributes decisively tomaximum availability of the entire system.

MonitorFunction:- Analysis of drive parameters during ongoingoperation, e.g. temperature, torque, speed- Determination of motor and servo drive utilization- Output of diagrams for analysis of the valuesover time- Definition of operating / utilization ranges- Analysis of acceleration values (acceleration sensor)Your benefits:- Initiation of measures to optimize the system- Simple condition monitoring- Analysis of downsizing potential- Optimization of operational processesDiagnosisFunctions:- Output of errors and warnings- Acknowledgment of errors via the web server- Display of error historyYour benefits:- Fast and simple analysis- Analysis of errors and warnings during ongoingoperation- Initiation of troubleshooting measures- Solution finding via automated e-mailing of the errorcodes to the WITTENSTEIN support hotlineDevice informationFunctions:- Indication of the device information such as serialnumber and order code- Analysis of the overall drive system consisting of themotor and electronics- Indication of the firmware status used and motordatabase version- Display of operating hoursYour benefits:- Optimal indication of device information- Fast and simple analysisintelligent · connective · reliable23

cyber simco lineServo drive for highperformance applicationsIn combination with various servo motorsand servo actuators, cyber simco line is theideal solution for fast and precise moving andpositioning tasks. With a continuous outputof up to 2.5 kW and a short-term peak outputof 5 kW, the cyber simco line is suitable forhigh-precision applications, e.g. in the machine-tool, electronics or packaging industries– as a switch cabinet version with protectionclass IP20 or decentralized version with protection class IP65.intelligentcyber simco line "thinks" ahead and foryou. Integration, commissioning,operability, expansion, configuration,communication: with cyber simco line,everything is designed for simplicity,intuition and efficiency. This saves timeand money – and is more than clever. connectivereliablecyber simco line is open for all applications. Flexible interfaces, intelligent softwareand technology functions and connectionoptions to a wide range of controlsystems make the servo drive a multitalent in process design.cyber simco line is reliable. The servo driveseries relies on proven components andthe control software familiar to thecustomer. It also offers a maximum degreeof transparency, e.g. in fault diagnosis andfunction monitoring. cyber simco line servo drive series

Continuous power in watt300020001000SIM2002 (2,5 A)SIM2010 (10 A)SIM2015 (15 A)SIM2050 (50 A)You're looking for a customized drive solution for your performance range?The versions included here only represent a selection of the many possibilities that can be implemented using the cyber simco linesystem family. Higher-performance versions are available on request.cyber dynamic lineTPM dynamic / powercyber iTAS systemThe cyber dynamic line and cyber simco line make a perfect match: Motor and servodrive from a single source, fast commissioning, single-cable solution, maximumdynamics. Both systems are based onthe same development philosophy:Safety, smart technology and resourceefficiency at an early stage, while alsoimplementing maximum network capability.Further information is available frompage 30.The TPM in the dynamic and powerversions can be used in size 004 and 010with the cyber simco line servo drive.Intermediate circuit voltages of 24 V and48 V can be used. A holding brake andthe Resolver and EnDat 2.2 encoderversions are available as options. TheTPM is equipped with either angled orstraight integral sockets. Furtherinformation is available from page 38.TAS is the core unit of the iTAS drivesystem. In its diversity, efficiency andindividual scalability, our fully in

mechatronics, miniaturization and system integration enables us to expand our drive systems to an ever-increasing range of medical technology applications - both inside and outside the human body. WITTENSTEIN aerospace & simulation develops, integrates, produces and supplies mechatronic drive systems for aerospace and simulation applications.