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Operator's ManualSerial Number 2646GS-3246GS-4047from GS3010A-110000from GS3010A-110000ANSI/CSANorth AmericaSouth AmericaAsiafrom GS3211A-110000from GS3211A-110000from GS3211A-110000from GS4612A-110000from GS4612A-110000withMaintenanceInformationfrom GS4612A-110000from GS4714D-317Sixth EditionNinth PrintingPart No. T107026

Operator's ManualSixth Edition Ninth PrintingFront MatterImportantContentsRead, understand and obey these safety rules andoperating instructions before operating thismachine. Only trained and authorized personnelshall be permitted to operate this machine. Thismanual should be considered a permanent part ofyour machine and should remain with the machineat all times. If you have any questions, contact us.Introduction . 1Symbol and Hazard Pictorials Definitions . 3General Safety . 5Personal Safety. 10Work Area Safety . 11Legend . 20Controls . 23Inspections . 28Operating Instructions . 54Transport and Lifting Instructions . 67Maintenance . 72Specifications . 74Contact Us:Internet: www.genielift.comE-mail: awp.techpub@terex.comCopyright 1997 Terex CorporationSixth Edition: Ninth Printing, December 2014Genie is a registered trademark of Terex South Dakota, Inc. inthe U.S.A. and many other countries. “GS” is a trademark ofTerex South Dakota, Inc.These machines comply withANSI/SIA A92.6CAN B.354.2GS-30 GS-32 GS-46 GS-47Part No. T107026

Sixth Edition Ninth PrintingOperator's ManualIntroductionIntroductionOwners, Users and Operators:Thank you for choosing our machine for yourapplication. Our number one priority is user safety,which is best achieved by our joint efforts. We feelthat you make a major contribution to safety if you,as the equipment users and operators:1 Comply with employer, job site andgovernmental rules.2 Read, understand and follow the instructionsin this and other manuals supplied with thismachine.3 Use good safe work practices in acommonsense way.4 Only have trained/certified operators,directed by informed and knowledgeablesupervision, running the machine.DangerFailure to obey the instructions andsafety rules in this manual will resultin death or serious injury.Do Not Operate Unless: You learn and practice the principles of safemachine operation contained in this operator’smanual.1 Avoid hazardous situations.Know and understand the safety rulesbefore going on to the next section.2 Always perform a pre-operation inspection.3 Always perform function tests prior to use.4 Inspect the workplace.5 Only use the machine as it was intended. You read, understand and obey themanufacturer’s instructions and safetyrules—safety and operator’s manuals andmachine decals. You read, understand and obey employer’ssafety rules and worksite regulations. You read, understand and obey all applicablegovernmental regulations. You are properly trained to safely operate themachine.Part No. T107026GS-30 GS-32 GS-46 GS-471

Operator's ManualSixth Edition Ninth PrintingIntroductionHazard ClassificationIntended UseDecals on this machine use symbols, color codingand signal words to identify the following:This machine is intended to be used only to liftpersonnel, along with their tools and materials toan aerial work site.Safety alert symbol—used to alertyou to potential personal injuryhazards. Obey all safetymessages that follow this symbolto avoid possible injury or death.DANGERIndicates a hazardous situationwhich, if not avoided, will result indeath or serious injury.WARNINGIndicates a hazardous situationwhich, if not avoided, could resultin death or serious injury.CAUTIONIndicates a hazardous situationwhich, if not avoided, could resultin minor or moderate injury.NOTICE2Safety Sign MaintenanceReplace any missing or damaged safety signs.Keep operator safety in mind at all times. Use mildsoap and water to clean safety signs. Do not usesolvent-based cleaners because they may damagethe safety sign material.Indicates a property damagemessage.GS-30 GS-32 GS-46 GS-47Part No. T107026

Sixth Edition Ninth PrintingOperator's ManualSymbol and Hazard Pictorials DefinitionsSymbol and Hazard Pictorials DefinitionsRead the operator’smanualRead the servicemanualCrush hazardCrush hazardCollision hazardTip-over hazardTip-over hazardTip-over hazardTip-over hazardElectrocution hazardElectrocution hazardExplosion hazardFire hazardBurn hazardSkin injection hazardEngage safety armKeep away frommoving partsKeep clear ofoutriggers and tiresMove machine tolevel groundClose chassis trayLower the platformDo not set up whereit cannot be leveledwith outriggersMaintain requiredclearanceOnly trainedmaintenancepersonnel shouldaccesscompartmentsUse a piece ofcardboard or paper tosearch for leaksPart No. T107026GS-30 GS-32 GS-46 GS-473

Operator's ManualSixth Edition Ninth PrintingSymbol and Hazard Pictorials DefinitionsBatteries used ascounterweightsChock the wheelsRelease brakesGrounded AC3-wire onlyReplace damagedwires and cordsWheel loadTransport diagramTiedownLanyard anchoragepointsNo smokingVoltage rating forpower to platformPressure rating forair line to platformSide forceWind speedMaximum capacity4GS-30 GS-32 GS-46 GS-47Part No. T107026

Sixth Edition Ninth PrintingOperator's ManualGeneral SafetyGeneral SafetyPart No. T107026GS-30 GS-32 GS-46 GS-475

Operator's ManualSixth Edition Ninth PrintingGeneral Safety82561DANGEREngage safetyarm beforeperformingmaintenanceor repair.Crushing HazardDeath or serious injury canresult from contact withmoving scissor arms.See servicemanual.82561 B4425582558DANGERWARNINGCrushing HazardContact withmoving parts willresult in death orserious injury.44255 C114385Injection HazardEscaping fluid under pressure canpenetrate skin, causing serious injury.Keep away from movingparts.Relieve pressure before disconnectinghydraulic lines. Keep away from leaksand pin holes. Use a piece of cardboardor paper to search for leaks. Do not usehand.DANGERFluid injected into skin must besurgically removed within a few hoursby a doctor familiar with this type ofinjury or gangrene will result.114385 A82558 BMaintain required clearance.Line voltageElectrocution HazardDeath or injury can result from contacting electric powerlines.Always contact the electric power line owner. The electricpower shall be disconnected or the power lines moved orinsulated before machine operations begin.Required clearance10 ft3.05 m50KV to 200KV15 ft200KV to 350KV20 ft350KV to 500KV25 ft500KV to 750KV35 ft10.67 m750KV to 1000KV45 ft13.72 m82506(GS-3232 models only)4.60 m6.10 m7.62 mWARNING82506 B315080 to 50KVDANGERCrushing hazard.Lowering the outriggers or tiresonto a person's foot can resultin serious injury.Electrocution / Fire HazardDeath or serious injury willresult from use of improperor damaged cord and outlet.Connect charger to agrounded AC 3-wireelectrical outlet only.Before each use, inspect fordamaged cord, cables andwires. Replace damageditems before operating.Keep clear of outriggers andtires before lowering.31508 D82506(GS-3232 models only)WARNINGWARNING2817582506 BCompartment accessis restricted.Contact withcomponents underany cover may resultin serious injury.Crushing hazard.Lowering the outriggers or tiresonto a person's foot can resultin serious injury.28175 H44737Keep clear of outriggers andtires before lowering.6Failure to read, understand and obey the safety rules will result in death or serious injury.The operator is responsible for safe machine operation.This includes:12345Avoid hazardous situations.Always perform a pre-operation inspection.Always perform function tests prior to use.Inspect the work place.Only use the machine as it was intended.Do not operate unless:You read, understand and obey:- manufacturer’s instructions and safety rules — safetyand operator's manuals and decals- employer’s safety rules- applicable governmental regulations72853 ADANGER72853You are properly trained to safely operate this machine.GS-30 GS-32 GS-46 GS-47Only trained maintenance personnelshould access compartments. Accessby operator is only advised whenperforming Pre-operation Inspection.Allcompartments must remain closed andsecured during operation.DANGERTip-over hazard.Raising theplatform or drivingthe machine withchassis trays openwill result in deathor serious injury.Close chassis traysbefore raising theplatform or driving themachine.44737 BPart No. T107026

Sixth Edition Ninth PrintingOperator's ManualGeneral SafetyPart No. T107026GS-30 GS-32 GS-46 GS-477

Operator's ManualSixth Edition Ninth PrintingGeneral Safety8GS-30 GS-32 GS-46 GS-47Part No. T107026

Sixth Edition Ninth PrintingOperator's ManualGeneral SafetyPart No. T107026GS-30 GS-32 GS-46 GS-479

Operator's ManualSixth Edition Ninth PrintingPersonal SafetyPersonal SafetyPersonal Fall ProtectionPersonal fall protection equipment (PFPE) is notrequired when operating this machine. If PFPE isrequired by job site or employer rules, the followingshall apply:All PFPE must comply with applicablegovernmental regulations and must be inspectedand used in accordance with the manufacturer’sinstructions.10GS-30 GS-32 GS-46 GS-47Part No. T107026

Sixth Edition Ninth PrintingOperator's ManualWork Area SafetyWork Area SafetyElectrocution HazardsTip-over HazardsThis machine is not electrically insulated and willnot provide protection from contact with orproximity to electrical current.Obey all local andgovernmental regulationsregarding requiredclearance from electricalpower lines. At aminimum, the requiredclearance contained in thechart below must befollowed.Line Voltage0 to 50KVOccupants, equipment and materials shall notexceed the maximum platform capacity or themaximum platform capacity of the platformextension.Maximum capacityPlatform MaximumoccupantsGS-1530600 lbs272 kg350 lbs159 kg250 lbs113 kg2GS-1930500 lbs227 kg250 lbs113 kg250 lbs113 kg2GS-2032800 lbs363 kg550 lbs249 kg250 lbs113 kg2GS-2632500 lbs227 kg250 lbs113 kg250 lbs113 kg2GS-3232500 lbs227 kg250 lbs113 kg250 lbs113 kg2GS-20461200 lbs544 kg950 lbs431 kg250 lbs113 kg2GS-26461000 lbs454 kg750 lbs340 kg250 lbs113 kg2GS-3246700 lbs318 kg450 lbs204 kg250 lbs113 kg2GS-4047550 lbs250 kg300 lbs137 kg250 lbs113 kg2ModelRequired Clearance10 ft3.05 m50 to 200KV15 ft4.60 m200 to 350KV20 ft6.10 m350 to 500KV25 ft7.62 m500 to 750KV35 ft10.67 m750 to 1000KV45 ft13.72 mAllow for platform movement, electrical line swayor sag, and beware of strong or gusty winds.Keep away from themachine if it contactsenergized power lines.Personnel on the groundor in the platform must nottouch or operate themachine until energizedpower lines are shut off.Platform retractedPlatform extendedExtension onlyDo not operate the machine during lightning orstorms.Do not use the machine as a ground for welding.Platform onlyThe weight of options and accessories, such aspanel carriers, will reduce the rated platformcapacity and must be subtracted from the platformcapacity. See the decals with the options andaccessories.If using accessories, read, understand and obeythe decals, instructions and manuals with theaccessory.Part No. T107026GS-30 GS-32 GS-46 GS-4711