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MODULAR SYSTEMASSEMBLY GUIDE1

TABLE OF CONTENTSTOOLSTOOLS . 3BASE OPTIONS . 4-7BASE MODULE . 8- 13GRILL MODULE . 1 4 - 1 9CORNER MODULE .2 0 - 2 1PILLAR MODULE .22-25SAFETY GLASSES9/16'' WRENCH8" DRILL BIT EXTENDER8'' DRILL BIT EXTENDERGLOVESBACK CORNER. 26-27END-CLAD KIT.28-29BACKSPLASH . 30-35CONNECTING MODULES.36-37MODULE DIMENSIONS . 38-39STANDALONE BAR/FIRE TABLE/GRILL. 40-41EXTENDING MODULES.42-43L-SHAPE KITCHEN.44-45PLIERSANGLE GRINDERDRILL 5/16'' HEX BITHEARING PROTECTIONU-SHAPE KITCHEN .46-4723

BASE OPTIONSCONCRETE SLABGRANULARCOUNTER TOPCOUNTER TOPU-CARA MODULAR FRAMENOTE:U-CARA FASCIA PANELWhen combiningmultiple units,a poured concreteslab on a footingis recommended.OPTIONAL: 1/4 - 3/16" ANCHOR BOLTUNILOCK PAVER1''6''MIN.U-CARA MODULAR FRAMEU-CARA FASCIA PANELOPTIONAL: 1/4 - 3/16" ANCHOR BOLTUNILOCK PAVERUNILOCK UNIVERSAL BASE UNITASTM#8 OPEN-GRADED SETTING BEDASTM#57 OPEN-GRADED GRANULAR BASECONCRETE SONOTUBE FOOTING#4 REBAR, 6 IN. O.C., B.W. (TYP)SUBGRADE SOILNOTE:GEOTEXTILE FABRIC;WRAP GRANULAR BASE AND SETTINGBED UNDER UNIVERSAL BASE UNITSThis base option is acceptable for standalone single units.A poured-in-place slab is recommended if connectingmultiple units.45

BASE OPTIONSAROOFTOP PEDESTAL (TYPICAL)(1 pedestal perstructural beam isrecommended)COUNTER TOPU-CARA MODULEU-CARA FASCIA PANELNOTE:Always consult with projectengineer/architect for site specific details.AUNILOCK SLABExample for Standalone Modular Unit: Granite top with a total weight of 2,000 lbs 8 pedestals @ 250 lbs each orapprox. 15.34 SQFT @ 130 lbs/SQFT(based on a 32'' x 69'' footprint)UNILOCK PEDESTAL; INSTALL ONEPER CORNER AND UNDER ALLSUPPORT POSTS (TYP.)6UNILOCK UNIVERSAL BASE UNITINSULATIONPROTECTION BOARDWATERPROOF MEMBRANECONCRETE STRUCTURE7

MODEL: UL-BCBASE MODULEWHAT’S ONS42''321/2'' x 691/2'' (OUTSIDE TO OUTSIDE)WEIGHTWITHOUT END 59 LBSWITH END 81 LBSULBCP BASE MODULE PANEL2x641/2''271/4''641/2''NOTE:Base module has 2 open ends(no rail) to accommodateconnections.ULCSCONNECTING STRUT4xST015/16" Self Tap ScrewB019/16" Bolt14x8x185/8''2xULHARHORIZONTAL ADJUSTABLE RAILLW013/8" Lock Washer8x271/2''89

BASE MODULEMODEL: UL-BCASSEMBLYBASE MODULEMODEL: UL-BCSTAND-ALONE UNIT (WITH END-CLADDING)NOTE:ULECKRemove connecting strutsand replace with end-cladpanel using existing hardware.231/2''42''NOTE:If oversized stand-alonebar unit is desired,2 End Clad Kits are required(UL-ECK-OS).10Self-tapping screw isInstalled bottom side up,remove excess screwwith grinder.NOTE:For stand-alone unit2 end-clad kits (UL-ECK)are required.ULECK11

MODEL: UL-BCBASE MODULEOUTDOOR FRIDGE CUT-OUT OPTIONNOTE:Cut opening to provide sufficientclearance for refrigerator.(24''-27'' wide). Top and bottomsupport beams should not be cut.BASE MODULEMODEL: UL-BCFIRE TABLE OPTIONNOTE:Use adjustable rail toprovide support forfire pan.CAUTION:Refer to manufacturerrequirments for clearancesand ventilation neededfor Natural Gas/Propaneburner insert.1213

GRILL MODULEMODEL: UL-GCSPECIFICATIONSNOTE:Rail is removed by unscrewing the self-tapping screwsto accommodate various grill head dimensions.641/2''641/2''NOTE:Note: Grill Module has 2 openends (no rail) to accommodateconnections.42''271/2''FRONT PANEL1 PC.GRILL MODULE (ULGCFP)WHAT’S INCLUDED271/2''641/2''ST015/16" Self Tap Screw12xULCSConnecting StrutB019/16" BoltLW013/8" Lock Washer4x113/4''42''ULHARHorizontal Adjustable RailDIMENSIONS WITH FASCIA PANEL321/2'' x 691/2'' (OUTSIDE TO OUTSIDE)2xBACK PANEL1 PC.GRILL MODULE (ULGCFP)14113/4''641/2''8x8x41''WEIGHTWITHOUT END 59 LBSWITH END 80 LBS15

MODEL: UL-GCGRILL MODULEULECKASSEMBLY - STANDARD WIDTHULGCBPULHARULCSNOTE:Rough door opening:173/8” H x 277/16” WU-Cara 27” stainless steel DBLdoor available to fit openingwithout metal modification.ULCSULGCFPNOTE:Grill Module has 2 open ends(no rail) to accommodateconnections.If stand-alone grill is desired,2 End-Clad Kits are required.Standard - UL-ECKOversized - UL-ECK-OS16231/2'' (STANDARD) UL-ECK323/4'' (OVERSIZED) UL-ECK-OSUL-ECK2X17

MODEL: UL-GCGRILL MODULEGRILL CUT-OUTTypical for 42'' drop down grill.Decrease cut-out dimension forsmaller grills.Grill module can accommodateup to a 42'' grill.SCREW INBOTTOM SIDE UPMAKE CUT-OUT FOR GRILL ON UL-GCREMOVE EXCESS SCREW TIP1819

CORNER MODULEOVERSIZED WIDTHMODEL: UL-CCSTANDARD WIDTHWHAT’S INCLUDEDWHAT’S NOTE:Oversized (OS) module willaccommodate backsplashand or wider countertops.ULCCBP1XCORNER MODULEBACK PANELULECP1XEND-CLAD PANELULCCFP1XCORNER MODULEFRONT PANELULECPOS1XEND-CLAD PANELOVERSIZEDULCCBP1XCORNER MODULEBACK PANEL271/2''271/2''B019/16" BoltST015/16" Self Tap Screw8xULCSConnecting Strut12xLW013/8" Lock WasherB012x9/16" BoltWEIGHT32 LBS8x8xULCSConnecting Strut2xWEIGHT34 LBS271/2''ST015/16" Self Tap Scre w20Can be used to extend thelength of a base/grill moduleor to connect modules andchange layout direction.ULCCFP1XCORNER MODULEFRONT PANEL12xLW013/8" Lock Washer323/4''8x21

MODEL: UL-PUPILLAR MODULESPECIFICATIONS14 3/8 ''18 3/8 ''NOTE:28'' x 28'' pillar cap requiredif not wrapping post.ULPUPULPUECP 14.375MODULE DIMENSIONS181/2'' x 181/2''ULPUPFASCIA PANEL MODULEDIMENSIONS24'' x 24''ULHAR 14.25(OUTSIDE TO OUTSIDE)24 ''ULPUECP14.3752xCorner Module Back PanelULPUP2xEnd-Clad PanelULPUECP14.375B018xST0114x3/8'' Bolt3/4'' Self-Tap Screw22ULHAR14.254xLW018xConnecting StrutLock Washer24 ''TOP VIEW WITH FASCIA PANELS23

MODEL: UL-PUPILLAR MODULEASSEMBLYFIGURE 1B2AFIGURE 2A2A1BNOTE:Only the large unit ofthe corner panel set isused to wrap the pillarmodule. Use the leftoverhalf units for standardwall work.NOTE:Rails are removed to allowfor access for post connection.Reconnect removed railsafter beam connectionhas been made.NOTE:Use connecting struts to secureto pillar with interior beam.24REMOVE INDICATED PARTSAND LABEL FOR LATERINSTALLATION IN SAMELOCATIONNOTE:Rails are removed to allow for access forpost connection. Reconnect removed railsafter beam connection has been made.25

BACK CORNERMODEL: UL-CC-BPSPECIFICATIONS/ASSEMBLY(Used to convert both Corner Module and Oversized Corner Module to a three-sided unit)NOTE:Do Not substitute End-CladKit as the connections will notmatch up to Corner Module.NOTE:Remove connectingstruts and replace withend-clad panel usingexisting hardware.B013/8" BoltLW01Lock Washer26ULCCBP1XCORNER MODULE BACK PANEL27

MODEL: UL-ECKEND-CLAD KITSPECIFICATIONS(Used to convert base & grill module into stand-alone units)STANDARD23 1/2 ''WEIGHT: 11 LBS28OVERSIZED323/4 ''WEIGHT: 16 LBS29

MODEL: UL-BS h Width 101/4'' includingthickness of front and back fascia panels.WHAT’S INCLUDED641/2 ''1. An additionalend-cap rail has beenprovided so that youcan finish the end ofthe blacksplash unit(if you are not extendingor connecting toanother unit).2. Multiple units can beconnected to each otheror use included end railto make a stand aloneunit with 4 finished sides.3. Each backsplashwill accommodate1 module per unit.ST015/16" Self Tap Screw3014xULBAC44" Endcap Rail1xUSE ST01TO CONNECT PARTS1.3.USE ST01 TO CONNECT PARTS15/16''WEIGHT: 15 LBSPLACE ULBAC4 15/16'' FROM TOP31

MODEL: UL-BS-CCBACKSPLASH CORNERSPECIFICATIONSSTANDARD WIDTH221/2 ''STANDARD SIZE (ULCCBSS)OROVER SIZE (ULCCBSOS)27 1/2 ''ULBSXSULBSXSBacksplash Wall - S1xULCCBSSBacksplash Wall - S1xOVERSIZED WIDTH271/2 ''ULCCBSSBacksplash Wall - SST015/16" Self Tap Screw32ULBAC3.531 3/4 ''1x14xULCCBSOSBacksplash Wall - MULBAC44" Endcap Rail1xNOTE:An additional endcap railhas been provided to finishthe end of the backsplashunit (if you are notextending or connectingto another unit).ULBAC3.51x33

MODEL: UL-BSBACKSPLASHASSEMBLYUL-CC-BSULBSXSUL-BS-LUSE ST01 TO CONNECT PARTS15/16''USE ST01 TO CONNECT PARTSUL-CCUL-GCPLACE ULBAC3.5 15/16'' FROM TOP3435

CONNECTING MODULESSTEP BY STEP PROCESS3.NOTE:When connecting several modules,additional cross bracing may be requiredto stabilize the frame.1.Fully assemble all individual modules prior to connecting.2.Arrange the modules into the desired layout.3.Clamp adjoining modules and use included self-tapping screws to connect.1.ST015/16" Self Tap Screw12x2.3637

MODEL: UL-GC /UL-CCMODULE DIMENSIONSCALCULATING OVERALL DIMENSIONS641/2''Fascia panels are approximately 21/2'' thick. This widthmust be added to the aluminum frame dimensionsfor all visible sides. Example: 641/2'' (Grill) 271/2''(Corner Module) 92'' Total Length 92'' 5''(2 Panel width) 97''Left CornerPanel Set91/4''Right CornerPanel t ofmodule withpanels321''2.5''142181/2''NO-CUT PANEL LAYOUT271/2''Standard Panel6''Always start with rightcorner sets since there are7 more right panel sets ina bundle than left panel sets.NOTE:97''All dimensions are nominal.Always assemble modules andhang a few panels prior tofinalizing footprint measurements.39

STANDALONE BAR/FIRE TABLEMODEL: UL-BC UL-ECKMODEL: UL-GC UL-ECKUL-ECKUL-ECKU-CARA MODULAR SYSTEM641/2''U-CARA MODULAR SYSTEM(1) Grill Module UL-GC(1) Base Module-UL-BC641/2''(2) End Clad Kit UL-ECK(2) End Clad Kit-UL-ECKU-CARA FASCIA PANELSU-CARA FASCIA PANELSStandard Panels - 28Standard Panels - 28Corner Sets - 28Corner Sets - 28UL-ECKUL-BC(Bar Module shown)40271/2''Quantities areestimated and mayvary depending onmodifications madeto accommodatecut-outs/appliances.Contractor shouldfield verify foraccuracy.RIGHT CORNERPANEL SETUL-GC(Grill Module shown)LEFT CORNERPANEL SET271/2''STANDARD PANEL41

EXTENDING MODULESMODEL: UL-GC / UL-CC / UL-ECK / UL-CC-BPGRILL/BAR COMBOMODEL: UL-GC / UL-BC / UL-ECKGRILL EXTENSIONU-CARA MODULAR SYSTEMNOTE:U-CARA MODULAR SYSTEM(1) Grill Module UL-GCBase Module can be substitutedin place of Grill Moduleto extend Bar/Fire Table unit.(1) Corner Module UL-CC(1) Grill Module UL-GC(1) Base Module UL-BCUL-ECK(1) End Clad Kit UL-ECK(2) End Clad Kit UL-ECK(1) Back End Panel UL-BP271/2''U-CARA FASCIA PANELS129''U-CARA FASCIA PANELSStandard Panels - 56Standard Panels - 49Corner Sets - 28Corner Sets - 2892''42''RIGHT CORNERPANEL SETLEFT CORNERPANEL SETRIGHT CORNERPANEL SETLEFT CORNERPANEL SETUL-GCUL-BCUL-ECKSTANDARD PANEL42271/2''STANDARD PANEL43

MODEL: UL-BC UL-GC UL-CC UL-ECKL-SHAPE KITCHENU-CARA MODULAR SYSTEM (1) Base Module UL-BCUL-ECK(1) Grill Module UL-GC92''(1) Corner Module UL-CCUL-CC(2) End Clad Kit UL-ECKUL-GCRIGHT CORNERPANEL SETLEFT CORNERPANEL SETUL-BCUL-BCSTANDARD PANELUL-GCU-CARA FASCIA PANELSStandard Panels - 88UL-CCUL-ECKUL-Corner Sets - 35ECK92''UL-ECK44271/2''45

MODEL: UL-BC UL-GC UL-CC UL-ECKU-SHAPE KITCHENU-CARA MODULAR SYSTEM(2) Base Module UL-BC(1) Grill Module UL-GC(2) Corner Module UL-CC92''1191/2''(2) End Clad Kit UL-ECKUL-BCUL-GCU-CARA FASCIA PANELSStandard Panels - 147Corner Sets - 42UL-GCRIGHT CORNERPANEL SETUL-BLEFT CORNERPANEL NDARD PANEL271/2''UL-CCUL-ECKUL-ECK4647

U-CARA MODULAR SYSTEMTHE NEW PARADIGMIN VERTICAL HARDSCAPESThe Red Dot Award is an international design awardevent that appraises the best products created each year.Awards are only given to those products which exhibitthe highest level of design and engineering ingenuity.1 800-UNILOCK UNILOCK.COM 2020 HENGESTONE HOLDINGS, INC.THE U-CARA SYSTEM IS PROTECTED UNDERUS PAT. 9,453,341 (INTERNATIONAL PATENTS PENDING)U-CARA MODULAR SYSTEMS-PATENT PENDING-GRILLNETICS, FORT COLLINS, CO.

unilock paver unilock paver unilock universal base unit astm#8 open-graded setting bed astm#57 open-graded granular base #4 rebar, 6 in. o.c., b.w. (typ) subgrade soil concrete sonotube footing geotextile fabric; wrap granular base and setting bed under universal base units note: when combining multiple units, a poured concrete slab on a footing