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Installationand Operation ManualInstallation,Static CleanCabinet Dust CollectorsOperation, andModels VQM5003, 5005 and 5012Service Informationwith ReplacementParts ListThis is the safety alertsymbol. It is used toalert you to potential personalinjury hazards. Obey all safetymessages that follow this symbol toavoid possible injury or death.Illustrations are for reference only,as actual product may vary.This manual is property of the owner. Leave with the unit when set-up andstart-up are complete. Static Clean reserves the right to change design andspecifications without prior notice.IOM 7567701Revision 2
Static CleanAPPLICAtIOn Of DuSt COntROL EQuIPMEntCombustible materials such as buffing lint, paper, wood, metal dusts, weld fume, or flammablecoolants or solvents represent potential fire and/or explosion hazards. Use special care whenselecting, installing, and operating all dust, fume, or mist collection equipment when suchcombustible materials may be present in order to protect workers and property from serious injuryor damage due to a fire and/or explosion.Consult and comply with all National and Local Codes related to fire and/or explosion propertiesof combustible materials when determining the location and operation of all dust, fume, or mistcollection equipment.When combustible materials are present you must consult with an expert in fire extinguishing and/orexplosion protection systems, who is also familiar with the local codes, for support and guidance onthe selection and installation of an appropriate fire and/or explosion protection system.DO NOT allow sparks, cigarettes or other burning objects to enter the hood or duct of any dust,fume, or mist collection equipment as these may initiate a fire or explosion of any combustiblematerials accumulated in the collector.Improper operation of a dust, fume, or mist control system may contribute to conditions in the workarea or facility that could result in severe personal injury and product or property damage. Checkthat all dust, fume, or mist collection equipment is properly selected, installed, and operated for itsintended use.This manual contains specific precautionary statement relative to worker safety. Read this manualthoroughly and comply as directed. Instruct all personnel on the safe use and maintenance procedures relatedto this equipment. Discuss any questions on the application, use, or maintenance of this equipment with aStatic Clean representative.For optimum collector performance, use only original equipment replacement parts.2
VQM5003-5012ContentsDescription.4Purpose and Intended Use .4Operation.6Inspection on Arrival.7Installation Codes and Procedures.7Installation .7Site Selection, Grade-Mounted Units .7Unit Location .7Electrical Wiring .8Motor Starter .8Standard Equipment.9Ductwork .9Start-Up .9Service Information .9Cabinet Maintenance .9EZ Filter Pack Maintenance .10EZ Filter Pack Installation .10Optional Equipment .13HEPA Filter Pack .13Troubleshooting .14Service Notes.16Replacement Parts ListStatic Clean Collector, VQM5003 .18Static Clean Collector, VQM5005 and& VQM5012 .20Optional HEPA Filter .24Gasket Replacement .25Service Notes.26DANGER indicates a hazardous situation which, if not avoided, will result indeath or serious injury.WARNING indicates a hazardous situation which, if not avoided, could result indeath or serious injury.CAUTION, used with the safety alert symbol, indicates a hazardous situationwhich, if not avoided, could result in minor or moderate injury.NOTICENOTICE is used to address practices not related to personal injury.Data SheetModel Number Serial NumberShip Date Installation DateCustomer NameAddressFilter TypeAccessoriesOther3
Static CleanPurpose and Intended useDescriptionStatic Clean cabinet dust collectors provide highefficiency air cleaning using the EZ Filter Packsystem. The filter bags of the EZ Filter Pack arecleaned by shaking. The standard manual shaker isoperated by the dust collector operator.Misuse or modification ofthis equipment may result inpersonal injury.Do not misuse or modify.Note: White Powder-Coat Painted CabinetDirty Air Inlet(multiple locations)Blower AssemblyClean Air OutletTop Access AssemblyBottom DoorAssembly6-ft External CordMagnehelic GaugeShaker PedalEZ Filter PackDust DrawerVQM5003Combustible materials such as buffing lint, paper, wood, metal dusts, weld fume, orflammable coolants or solvents represent potential fire and/or explosion hazards. Usespecial care when selecting, installing, and operating all dust, fume, or mist collection equipmentwhen such combustible materials may be present in order to protect workers and property fromserious injury or damage due to a fire and/or explosion.Consult and comply with all National and Local Codes related to fire and/or explosion propertiesof combustible materials when determining the location and operation of all dust, fume, or mistcollection equipment.Donaldson Torit equipment is not equipped with fire extinguishing or explosion protection systems.4
VQM5003-5012Note: Beige Powder-Coat Painted CabinetClean Air OutletTop Door AssemblyBlower FanBottom DoorAssemblyMagnehelic GaugeDirty Air Inlet(Multiple Locations)Cord Without PlugShaker PedalDust DrawerEZ Filter PackVQM5005 and VQM50125
Static CleanOperationDust laden air enters the unit through the dirty airinlet and passes through the cabinet where dust iscollected on the outside surfaces of the filter media.The cleaned air flows up through the center ofthe EZ Filter Pack and into the clean air plenum.It enters the blower fan and exits through theblower exhaust located on top (model VQM5005and VQM5012) or side (model VQM5003) of thecollector.Filter cleaning should be done only after the blowerfan is shut off and the blower fan rotation has stoppedin approximately 60 seconds.Manual or hand cleaningof the EZ Filter Pack willresult in employee exposure to collectedcontaminant.Proper safety procedures should beexercised during this and other maintenanceof the collector.Shaking the EZ Filter Packduring fan rotation causesthe dust to penetrate into the filter media,which will affect the filter pack life andefficiency.NOTICECare should be taken when manually orhand cleaning the EZ Filter Pack to preventtearing or puncturing the filter media.EZ Filter Pack cleaning is accomplished bypushing down vigorously on the shaker pedal andreleasing rapidly. The shaker is hand or foot-pedaloperated. This action causes the excess dust thathas accumulated on the filter surfaces to fractureand fall off into the dust storage area. The filterpack cleaning should be repeated for six consecutivetimes.If collected material sticks to the filter packs, it mayrequire manual and hand cleaning.Clean Air OutletBlower Fan ONClean Air ChamberBlower Fan OFF FanRotation StoppedDirty AirInletInlet ZoneFilter Bag CleaningShaker Bar LiftedDust PanShaker PedalDepressed(Repeat 6 Times)Filter BagsShaker BarNormal Operationunit Operation (VQM5005 Shown)6Filter Cleaning
VQM5003-5012Inspection on Arrival1. Inspect unit on delivery.InstallationSite Selection, Grade-Mounted units2. Report any damage to the delivery carrier.4. File claims with the delivery carrier.1. The unit can be located on a reinforced concretefoundation. Indoor installation is typical forthese units. Direct exposure to wind, rain, andsnow has not been considered in the design.5. Compare unit received with description ofproduct ordered.2. No special installation accommodations arerequired for these units.6. Report incomplete shipments to the deliverycarrier and your Static Clean representative.unit Location3. Request a written inspection report from theClaims Inspector to substantiate claim.7. Remove crates and shipping straps. Removeloose components and accessory packages beforelifting unit from truck.Installation Codes and ProceduresOSHA may have requirementsregarding recirculating filteredair in your facility. Consult with theappropriate local authorities to ensurecompliance with all codes regardingrecirculating filtered air. Safe and efficient operation of the unit dependson proper installation. Authorities with jurisdiction should be consultedbefore installing to verify local codes andinstallation procedures. In the absence of suchcodes, install unit according to the NationalElectric Code, NFPA No. 70-latest edition. A qualified installation and service agentmust complete installation and service of thisequipment.All shipping materials, including shipping covers,must be removed from the unit prior to, orduring unit installation.Failure to remove shippingmaterials from the unit willcompromise unit performance.NOTICEStatic Clean equipment isnot designed to support siteinstalled ducts, interconnecting piping,or electrical services. All ducts, piping, orelectrical services supplied by others mustbe adequately supported to prevent severepersonal injury and/or property damage.1. When hazardous conditions or materials arepresent, consult with local authorities for theproper location of the collector.2. Foundation support must be sized toaccommodate the entire weight of the unit, plusthe weight of the collected material, piping,and ductwork. Reference the SpecificationInformation.3. Locate the collector to ensure the shortestand straightest inlet- and outlet-duct length,easy access to electrical and compressed-airconnections, and routine maintenance.When hazardous conditions or materials are present,consult with local authorities for the proper locationof the collector.Foundation must be capable of supporting the entireweight of the unit, plus the weight of the collectedmaterial, piping, and ductwork.7
Static CleanElectrical WiringElectrical installation mustbe performed by a qualifiedelectrician and comply with all applicablenational and local codes.Lock out electrical power sources beforeperforming service or maintenance work.Do not install in classified hazardousatmospheres without an enclosure rated forthe application.used, the motor must be rewired by a qualifiedelectrican as specified on the motor's nameplate.Any starter and wiring modifications are theresponsibility of the user.3. Start, then stop the fan motor and check forproper fan rotation as indicated by the rotationarrow on the fan housing. Proper fan rotationis extremely important. Even if the fan isrunning in the wrong direction, it will deliverapproximately 40% of its rated air volume. Ifthe fan rotation is wrong, swtich common andhot lead wires at the motor junction box. All electrical wiring and connections, includingelectrical grounding, should be made inaccordance with the National Electric Code,NFPA No. 70-latest edition. Check local ordinances for additionalrequirements that apply. The appropriate wiring schematic and electricalrating must be used. See unit’s rating plate forrequired voltage.1. Larger cabinets include a prewired, three phaseblower motor with attached cord. Motordisconnect, short-circuit protection, contactor,and overload are the customer's responsibility. If the unit is not furnished with a factorymounted disconnect, an electric disconnectswitch having adequate amp capacity shall beinstalled in accordance with Part J, Article 430 ofthe National Electric Code, NFPA No. 70-latestedition. Check unit’s rating plate for voltage andamperage ratings.2. 60 Hz motors are wired 230V/60 Hz/3 Phase.50 Hz motors are wired 380V/50 Hz, 3 Phase.If supply power other than these are used, themotor must be rewired by a qualified electricanas specified on the motor's nameplate. Anystarter modifications are the responsibility of theuser.Motor StarterCheck the exhaust outlet to besure it is not blocked or thatmaterial is not stored over the fan exhaustopening. Stand clear of the fan exhaustduring the rotation check.Do not run the fan motor at full speed withthe doors off of the collector. Overload tothe fan motor will occur.VQM50031. Smaller cabinets include a prewired single phasemotor starter in line to the blower motor.2. 60 Hz motors are wired 110V/60/1 Phase andinclude a standard plug. 50 Hz motors arewired 220/50/1 Phase and do not include aplug. If supply power other than these are8VQM5005 and Larger3. Start, then stop the fan motor and check forproper fan rotation as indicated by the rotationarrow on the fan housing. Proper fan rotationis extremely important. Even if the fan isrunning in the wrong direction, it will deliverapproximately 40% of its rated air volume. Ifthe fan rotation is wrong, interchange any twowire leads (3 phase only) on the output side ofthe fan motor starter.Wire Included on VQM5005and Larger 1T3208/230/460/575/60/3Motor Starter Wiring Diagramfanmotor
VQM5003-5012Standard EquipmentStatic Clean units i
Donaldson Torit equipment is not equipped with fire extinguishing or explosion protection systems. VQM5003-5012 5 Clean Air Outlet Blower Fan Magnehelic Gauge Dirty Air Inlet (Multiple Locations) Shaker Pedal Dust Drawer EZ Filter Pack Bottom Door Assembly Top Door Assembly Note: Beige Powder-Coat Painted Cabinet Cord Without Plug VQM5005 and VQM5012. Static Clean 6 Operation
