DS4 Hydraulic Training System - Robert Bosch GmbH

Transcription

Drive & Control AcademyDS4 Hydraulic Training System

2Bosch Rexroth AG DS4 Hydraulic Training System IntroductionThe data specified above only serves to describe the product.No statements concerning the suitability for a certain applicationcan be derived from our information. The information given doesnot release the user from the obligation of use of their ownjudgment and verification. It must be remembered that ourproducts are subject to a natural process of wear and aging. This document, as well as the data, specifications and otherinformation set forth in it, are the exclusive property of BoschRexroth AG. It may not be reproduced or given to third partieswithout its consent.

Introduction DS4 Hydraulic Training System Bosch Rexroth AG Drive & Control Academy 4Hydraulic Training System DS4 6Workplaces DS4 configuration Hydraulic power unit Component carrier Control trolley Accessories 91136383940Study topics 45On/off hydraulics 48Proportional valve technology 60Mobile hydraulics 69Components Valves Actuators Hydraulic accessories Electrical devices Measurement technology Mobile hydraulics 81841011051161351393

4Bosch Rexroth AG DS4 Hydraulic Training System IntroductionDrive & Control AcademyKnowledge - the decisive competitive advantage

Introduction DS4 Hydraulic Training System Bosch Rexroth AG 5Bosch Rexroth is one of the leading global specialists in drive andcontrol technology and has unique technology know-how. Thisknowledge is passed on by the Drive & Control Academy and supports customized training and further development as well as thequalification of technical experts.Knowledge is everythingTraining systemsa company with a decisive advantage in global competition.with practice-oriented knowledge in the areas hydraulics, pneu-Technical knowledge and competence of its employees providesUnder the umbrella of the Drive & Control Academy, Rexrothoffers an extensive portfolio of products in the area of drive andcontrol technologies knowledge transfer. These products arecontinuously updated to follow industry standards and bestpractices. The Drive & Control Academy are specialists in theThe training systems provide newcomers and advanced usersmatics, electric drive and control technology, mechatronics andautomation. These systems are comprised of standard industrialcomponents and internationally standardized programminglanguages with open interfaces.transfer of specialized and integrated know-how for customersMedialevels of learning. With regards to this, our product portfolio hasdistinguished by their high practical reference and are exactlyand employees and are able to provide training hardware for allbeen developed with the following points in mind:ff Practical equipment focusing on the latest state of the arttechnologyff Training targeted towards specific user requirenmentsff Training utilizing the most up to date methodsTrainingRexroth's software-based teaching and studying media areadjusted to the trainings and training systems.They comprise eLearning modules, technology and applicationtrainers, animations of components and systems as well assimulation-supported training units.This is completed by dictionaries, specialist books, manuals fortrainers and trainees as well as work equipment.New training offerings and continuous improvement of the trainingKnowledge Portalof the art. The methodical scope of supply comprises instructorpoint for all drive, control and movement technology topics in theseminars guarantee that the conveyed knowledge is always stateled training, eLearning, practical training and blended learning.Additionally the advantages of both instructor led training andeLearning can be combined for an extremely effective trainingsolution. When training customers we believe that the customerproximity principle is paramount.The Knowledge Portal will develop into the multimedia contactindustrial and academic training and further education as wellas qualification.This unique contact point in the Internet will give the usersaccess to high-quality information and allow for a structuredexchange of knowledge and experience.

6Bosch Rexroth AG DS4 Hydraulic Training System IntroductionDS4 Hydraulic Training SystemRexroth’s technical know-how and solution competence in thearea of industrial applications are smoothly integrated into themodularly structured training systems - in this way, they perfectly satisfy the quality levels demanded by industry.Rexroth training systemsfor mobile hydraulics training and is capable of demonstratingnents from the various Bosch Rexroth product areas.practical approach.Bosch Rexroth training systems are based on standard compoA complete training system consists of the hardware and thetraining and project manuals for trainers and trainees. By meansof the training systems, both newcomers and advanced userswork out practical exercises and gain technical specializedthe concepts particular to mobile hydraulics using a hands-onThe device sets and the associated training manuals for thevarious study topics prepare the trainees for the tasks andrequirements of their later professional life.knowledge step-by-step. The trainees will recognize the industryEquipmentand systems again in their professional career.extended and can grow with changes and additions to yourstandard components used in the training system in machinesApart from the hydraulic training system described here in thecatalog, Bosch Rexroth also offers training systems in the tech-nology areas of Pneumatics, Sensors, PLC control and Mechantronics.Information on suitable training aides and all other offers of theDrive & Control Academy is available on the Bosch Rexrothwebsite at the address: http://www.boschrexroth.comDS4 Hydraulic Training SystemThe DS4 hydraulic training system allows for teaching in bothindustrial and mobile hydraulics, and in addition, it can also beused for pneumatic systems training. It offers a complete solu-tion for teaching and demonstration of the operation of modernhydraulic circuits and prepares the trainees for their work in theindustry.The DS4 hydraulic training system can be configured andcurriculum. Its essential components are:ff Hydraulic power unitff TÜV-tested safety valvesff Industry standard size 6 valvingff Control blocks for the mobile application areaff Cylinders with special protective covers to ensure studentsafetyff Storage and mounting rack for electrical componentsff Toolbox for equipment storageff Grooved plate and grid for mounting components and circuitsff Measuring glassff Load unitff Hose rackThe DS4 is delivered as a completely assembled system.Thanks to the configuration options, the training system can beConfigured to match your training requirementin further trainings on more advanced technologies. Due to theing configurations:perfectly adapted to the relevant topic and extended for the useuse of a load sensing power unit, the DS4 is also perfectly suitedBased on your requirement you can choose between the follow-

Introduction ff Hydraulics:Two independent work stations are possible by mounting agrid on each sideff Pneumatics:Two independent work stations are possible via a centralgrooved plate or one grooved plate on each sideff Hydraulics / pneumatics combined:Two independent work stations are possible by mounting acentral grooved plate and one grid or via grooved plate onone side and a grid on one side.Expandable for additional study topicsIn order to achieve your training targets, you can tailor yourDS4 Hydraulic Training System Bosch Rexroth AG Practical exercises with suitable training aidesLab experiments and project books are specifically developed toassist the trainees in gaining technical knowledge and understanding.ff Trainer’s/trainee’s project manualsff Specialist booksff Teaching mediaSafetyThe DS4 hydraulic training system has been developed andtested according to the Machinery Directive 2006/42/EC.ACE certificate is contained in the operating instructions.training system to your requirements.Configuring your training systemff Proportional valve technologyrequirements. We will support you in equipping your DS4ff On/off hydraulicsff Mobile hydraulics7Adapt your DS4 hydraulic training system to exactly meet to yourhydraulic training system to meet your specific needs.Contact us!

8Bosch Rexroth AG DS4 Hydraulic Training System Introduction

DS4 Hydraulic Training System Bosch Rexroth AGWork stations9/158

10/158Bosch Rexroth AG DS4 Hydraulic Training SystemTable of Contents: Work stationsContents DS4 configuration DS4 configuration - ExamplesXX DS4 training system for hydraulics, double-sided XX DS4 training system for hydraulic and pneumatic systems DS4 configuration - Description of the individual components (type key field)XX Product range - Product group Series code (field1 2) XX Frame (field 3) XX Grid (field 4) XX Substructure kit (field 5) XX Connection block hydraulics (field 6) XX Electrical device rack (field 7) XX Electrical supply (field 8) XX Measuring glass (field 9) XX Hose storage (field 10) XX Load simulator (field 11) XX Oil drip pan/writing surface (field 12) XX Quick disconnect type (field 13) DS4 configuration - Type key Hydraulic power unit with variable displacement pump for DS4, ready-for-operationXX Single phase 50 / 60 Hz XX Three-phase 50 / 60 Hz Component carrierXX Component carrier with grid and oil drip pan XX Component carrier with 2 grids and oil drip pan Component trolleyXX Component trolley XX Electric attachment for component trolley 334-35363738383939XX Roller storage unit 40XX Anti-slip mat 41XX Drawer organizer set XX Cloth holder XX Cable holder XX Monitor support arm XX Information board 4041424243

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configurationWe configure your work station according to your requirements791 23948106125811Assemblies of the DS4 work station according to the type key fieldsType key field1 2 Product: Range, Group, Series code3 Frame4 Grid5 Substructure kit- Fixed storage unit- Power unit- Oil tray6 Connection block hydraulics7 Electrical device racks8 Electrical supply9 Measuring glass10 Hose rack11 Load simulator12 Oil drip pan / writing surface11/158

12/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - ExamplesDS4 training system for hydraulics, double-sidedType: l no.This example configuration is suitable for training on industrial and mobile hydraulics. Both working sides are prepared for mounting hydraulic components.The power unit used has two pumps with variable displacement pressure compensated (load sensing) controllers, forcompleting independent exercises.The system includes:TS-DS4-1X/ Movable component support DS4 ProLineRMounting frame for DS4 with mounting kitU14Load sensing power unit, 400 V/50 Hz; 2.2 kW;with double pump, oil tray and fixed storage unitG2V6A4E14M2S3L3T2WTwo grids with reinforcement for mounting tothe DS4Two P/T/X distributors for load sensing powerunitTwo electrical component racks for DS4,double-rowControl box 400 V/50 Hz with FI, with 2 mainsadapters 24 VDC, 4.5 A, 230 V/50 HzTwo measuring glass’ 2.5 lHose rack for 50 hosesLoad simulator 15 kg rotatableFour oil drip pans for DS4Low leakage quick disconnectDimensionsWeightMains connection;mm L1810 x W800 x H1950kg 415CEE 16 A L1, L2, L3, N, PEFuse on the mains side, max. A 16 (type C)Connection voltage 3 phaseACV 400Mains frequencyHz 50Safety pressure limitationbar 70Standby pressurebar 15Current consumption(power unit mains adapter)A 6.4Operating pressure controlled bar 50Flowl/min 2x 8

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - ExamplesDS4 training system for hydraulics and pneumaticsType: l no.This example configuration is suitable for training on hydraulics and pneumatics. One working side is prepared formounting hydraulic components and the other is preparedfor mounting pneumatic components.The power unit used has one variable displacement pressure compensated pump.The system includes:TS-DS4-1X/ Movable component support DS4 ProLineNCentral grooved plate for DS4 with mounting kitU06Hydraulic power unit 230 V/50 Hz with singlepump, oil tray and fixed storage unitG1Grid with reinforcement for mounting ontothe DS4V3P/T distributor with zero pressure circulationA1Electrical rack for DS4, single-rowM1Measuring glass 2.5 lE11S3L3T5WControl box 230 V/50 Hz with FI, with mainsadapter 24 VDC, 4.5 A, 230 V/50 HzHose rack for 50 hosesLoad simulator 15 kg rotatableOil drip pan for one side, writing surface forone sideLow leakage quick disconnectDimensionsWeightMains connection;mm L1810 x W800 x H1890kg 315CEE 16 A L1, N, PEFuse on the mains side, max.Connection voltage 1 phaseACA 16 (type C)V 230Mains frequencyHz 50Safety pressure limitationbar 70Current consumption(power unit mains adapter)A 9.5Operating pressure controlled bar 50Flowl/min 813/158

14/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Product range - Product group" (type key field 1)Movable component support DS4Material no.R961000160Basis for all DS4 Work stations.Frame with two oil drip trays attached.DimensionsWeightTransport rollersCoatingMaterialDelivery formmm L1350 x W790 x H1890kg 674 units; steerableTray; light gray RAL 7035Side panels, blue RAL 5010Aluminum profiles powdercoated sheet steelIf ordered seperately some assembly will be required

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Frame" (type key field 3)Central grooved plate for DS4 with mounting kitMaterial no.R961002216Can be used to allow pneumatic training with the DS4.The grids can still be mounted for hydraulic training.DimensionsWeightMaterialDelivery formmm L1130 x W700 x H30kg 24.3Aluminum profileIf ordered separately themounting hardware is includedMounting frame for DS4 with mounting kitMaterial no.R961000226Facilitates the fastening of max. 2 grids or 2 grooved platesor a combination of grid and grooved plate.DimensionsWeightMaterialDelivery formmm L1130 x W700 x H30kg 5.7Aluminum profileIf ordered separately themounting hardware is included15/158

16/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Grid" (type key field 4)Reinforced grid for mounting onto the DS4Material no.R961000210With reinforcement for hydraulic components with 50 mmgrid sectionsDimensionsWeightMaterialGrid sectionsmm L1130 x W700 x H30kg 11.75Steel, aluminum profilemm 50 x 50Grooved plate for mounting onto the DS4Material no.With mounting boltsDimensionsWeightMaterialGroove distanceR961000169mm L1130 x W700 x H30kg 24Aluminum profile25 mm

DS4 Hydraulic Training System Bosch Rexroth AG17/158Work stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)XXXPower unit with double pump, 230 V/60 HzR901141181XLS power unit with double pump, 230 V/50 HzR901168101 (not separately available)LS power unit with double pump, 230 V/60 HzR901169108 (not separately available)XLS power unit with double pump, 400 V/50 HzR901171865 (not separately available)XMounting kit power unitR961003735XXXXXXXXXXXXXXXXXXOil tray 326x725x30XXXXXFixed storage unitR961000288Mounting kit for fixed storage unitR961000835R961002475Installation kit LS pumpsR961004063 (not separately available)XXXXXXXXXXXXXXR961001269Hose line 1000 mmXXR961004108R961002474XXOil tray 737x725x80Hose line 630 mmU18XXPower unit with double pump, 400 V/50 HzR901134000R961000761XXXPower unit with double pump, 230 V/50 HzR901134002Mounting kit oil er unit with single pump, 400 V/50 HzR901133999R961003904XXPower unit with single pump, 230 V/50 HzR901134001Oil tray 737x725x30U16without substructureU01Individual productU00Code in the type key field 52X2XXXXXXXXXXXXXXXX 2XXXXXXXXXX 2XXXXX2X2X2X2X 2X 2X 2X 2X 2X 2X 2X2XXXXLS power units cannot be ordered separately. Construction kits with LS power unit and distributor, which are ready-for-operation are described on pages 36 and 37.

18/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)Hy power unit; 230 V/50 Hz; 1.5 kW; with single pumpMaterial no.DimensionsWeightCoatingPressure, controlledSafety pressurelimitationOil tankFlowVoltageFrequencyPowerProtective motorswitchR901134001mm L540 x W440 x H650kg 75Blue RAL 5010bar 50barll/minVHzkW70408230501.5A 9 - 12Hy power unit; 400 V/50 Hz; 2.2 kW; with single pumpMaterial no.DimensionsWeightCoatingPressureSafety pressurelimitationOil tankFlowVoltageFrequencyPowerProtective motorswitchR901133999mm L540 x W440 x H650kg 87.5Blue RAL 5010bar 50barll/minVHzkW70408400502.2A 4.5 - 6.3

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)Hy power unit; 230 V/50 Hz; 1.5 kW; with double pumpMaterial no.R901134002For supplying two Work stationsDimensionsWeightCoatingPressure, controlledSafety pressurelimitationOil tankFlowVoltageFrequencyPowerCircuit breakermm L540 x W625 x H650kg 95Blue RAL 5010bar 50bar 70l 40l/min 2 x 8V 230Hz 50kW 1.5A 9 -12Hy power unit; 400 V/50 Hz; 2.2 kW; with double pumpMaterial no.R901134000For supplying two Work stationsDimensionsWeightCoatingSafety pressurelimitationPressureOil tankFlowVoltageFrequencyPowerCircuit breakermm L540 x W625 x H650kg 107.5Blue RAL 5010bar 70bar 50l 40l/min 2 x 8V 400Hz 50kW 2.2A 4.5 - 6.319/158

20/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)LS Hy power unit 230 V/50 Hz; 1.5 kW; with double pumpMaterial no.R901168101For supplying two Work stations, suitable for industrial andmobile hydraulics, with load sensing vane pumpDimensionsWeightCoatingMax. operating pressure general hydraulicsSafety pressurelimitationStandby pressureOil tive motor switchmm L540 x W625 x H650kg 95Blue RAL 5010bar 50bar 70bar 15l 40l/min 2x 8V 230Hz 50kW 1.5A 9 -12Important: Not available as a separate assemblyLS Hy power unit, 230 V/60 Hz; 1.5 kW; with double pumpMaterial no.R901169108For supplying two Work stations, suitable for industrial andmobile hydraulics, with load sensing vane pump, with circuitbreakerDimensionsWeightCoatingMax.operating pressureindustrial hydraulicsSafety pressurelimitationStandby pressureOil tive motor switchmm L540 x W625 x H650kg 95Blue RAL 5010bar 50bar 70bar 15l 40l/min 2x 8V 230Hz 60kW 1.5A 9 - 12Important: Not available as a separate assembly

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)LS Hy power unit 400 V/50 Hz; 2.2 kW; with double pumpMaterial no.R901171865For supplying two Work stations, suitable for industrial andmobile hydraulics, with load sensing vane pumpDimensionsWeightCoatingmm L540 x W625 x H650kg 107.5Blue RAL 5010Max. operating pressureindustrial hydraulicsbar 50Standby pressurebar 15Safety pressurelimitationOil tankFlowVoltageFrequencyPowerProtective motorswitchbar 70l 40l/min 2x 8V 3*400Hz 50kW 2.2A 4.5-6.3Important: Not available as a separate assemblyMounting kit for power unitMaterial no.R961003735For mounting the power unit on the DS4Weightkg 0.521/158

22/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)Fixed storage unitMaterial no.R961000288Lock front-side, smoothly running drawersDimensionsWeightMaterialDrawersLoad carrying capacity per drawerColormm L411 x W725 x H710kg 82Sheet steel powder-coatedmm 4x 100 high1x 150 highN 500Light gray RAL 7035Mounting kit for fixed storage unitMaterial no.R961000835Dimensionsmm L230 x W130 x H90WeightHose line 630 mmkg 1.9Material no.R961002474Material no.R961002475Hose line 1000 mmDescription of the hose lines see chapter"Components/hydraulic accessories"

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Substructure kit" (type key field 5)Oil trayMaterial no.For substructure DS4DimensionsWeightMaterialOil trayR961003904mm L737 x W725 x H30kg 9.6Powder-coated sheet steelMaterial no.R961001269Dimensionsmm L326 x W725 x H30For substructure DS4; use in case of equipment with 2 installation containersWeightMaterialkg 4.6Powder-coated sheet steelOil trayMaterial no.R961004108Dimensionsmm L737 x W725 x H80For substructure DS4; edge height 80 mm for load sensingpower unitWeightMaterialkg 11.9Powder-coated sheet steelMounting kit for oil trayMaterial no.DimensionsWeightR961000761mm L120 x W100 x H100kg 0.450Installation kit LS pumpsMaterial no.R961004063Quantity12 hydraulic hosesHydraulic hoses and fittings for the connection of the LSpumps to the tank and the hydraulic distributor30 fittingsImportant: Not available as a separate assembly23/158

24/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Connection block hydraulics" (type key field 6)P/T distributor with circulation at zero pressureMaterial no.R961002567For attaching to the DS4 frame using angle bracketsDimensionsWeightMaterialmm L259 x W150 x H122kg 4.62Aluminum profileSteelP/T/X distributor with 3-way ball valve for LS power unitMaterial no.R961004178Dimensionsmm L339 x W133 x H95For attaching to the DS4 frame using angle bracketsWeightkg 7.1Important: Not available as a separate assembly

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: “Electrical Rack” (type key field 7)Rack single-rowMaterial no.R961000167210TE; 3HE for DS4, for holding the 19" electronicsDimensionsWeightMaterialRack double-rowMaterial no.mm L1130 x W200 x H173kg 7.9Aluminum profileSheet steel, powder-coatedR961000166210TE; 2 x 3HE for DS4, for holding the 19" electronicsDimensionsWeightMaterialmm L1130 x W200 x H306kg 11.6Aluminum profileSheet steel, powder-coated25/158

26/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Electrical power supply" (type key field 8)Power SupplyMaterial no.R961000170Power supply for providing the control and measuring electronics, for operating the electric components.Space saving design can be integrated into each side ofthe rack, also as an upgrade.- Housing made of coated metal- Short-circuit-proof with switch and control lamp- 2 connection sockets for DC output- Power supply according to EN60320-1 /DIN VDE 0625-1- Connector to the power supply according to DIN 49441R2 / CEE7- Generates safe extra-low voltageDimensionsWeightMounting typeInput voltageFrequencyOutput voltageProtection classCurrent max.Accessories:Connection cablePower SupplyMaterial no.mm L360 x W162 x H47kg 2.52PluggedV 230Hz 50 - 60VDC 2x 24IEC 60529 IP20A 4.5Mat. no. 18270037241827003740Power supply for providing the control and measuring electronics, for operating the electric components.Space saving design can be integrated into each side ofthe rack, also as an upgrade.- Housing made of coated metal- Short-circuit-proof with switch and control lamp- 2 connection sockets for DC output- Power supply according to EN60320-1 /DIN VDE 0625-1- Connector to the power supply according to DIN 49441R2 / CEE7- Generates safe extra-low voltageDimensionsWeightMounting typeInput voltageFrequencyOutput voltagemm L360 x W162 x H47kg 2.52PluggedV 115Hz 50 - 60VDC 2x 24Protection class IEC 60529 IP20Current max.Accessories:Connection cableA 4.5Mat. no. 1827003742

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Electrical power supply" (type key field 8)Connection cable D; 3 m1827003724Material no.For connecting a mains adapter or a multiple socket outlet.Connection cable, three-wire, design according toEN60320-1 / DIN VDE 0625-1DimensionsWeightMounting typeCable lengthVoltageTemperature max.mm L200 x W200 x H60kg 0.9Pluggedm 3V 230 C 70Protection class IEC 60529 IP20Connection cable US; 2 mMaterial no.1827003742For connecting a mains adapter or a multiple socket outlet.Connection cable, three-wire, design according toEN60320-1 / DIN VDE 0625-1DimensionsWeightMounting typeCable lengthVoltageTemperature max.mm L200 x W200 x H60kg 0.9Pluggedm 2V 115 C 70Protection class IEC 60529 IP2027/158

28/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Electrical power supply" (type key field 8)Control box; 230 V/50 Hz; 2x emergency stop;3 sockets; without FIMaterial no.1827008412With 2x emergency stop button; one coded socketAC 230 V, two safety sockets AC 230 V; internal fuses 16 A;without earth leakage breakerWeightOutput voltageInput voltageFrequencyInput fusekg 6.5VAC 230VAC 230Hz 50 - 60A 16, time-lagControl box 230 V/50 Hz; 2x emergency stop;3 sockets; with FIMaterial no.R961000963With 2x emergency stop button; one coded socketAC 230 V, two safety sockets AC 230 V; internal fuses 16A; with earth leakage breakerWeightOutput voltageInput voltageFrequencyInput fusekg 6.5VAC 230VAC 230Hz 50 - 60A 16, time-lag

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Electrical power supply" (type key field 8)Control box 400 V/50 Hz; 2x emergency stop;three sockets; without FIMaterial no.R961000289With 2x emergency stop button; one coded socket3*AC 400 V, two safety sockets AC 230 V; internal fuses16 A; without earth leakage breakerWeightOutput voltageInput voltageFrequencykg 6.5VAC 230; 400VAC 400Hz 50 - 60Input fuseA 16, time-lagControl box 400 V/50 Hz; 2x emergency stop;three sockets; with FIMaterial no.R961000962With 2x emergency stop button; one coded socket3*AC 400 V, two safety sockets AC 230 V; internal fuses16 A; with earth leakage breakerWeightOutput voltageInput voltageFrequencyInput fusekg 6.5VAC 230; 400VAC 400Hz 50 - 60A 16, time-lag29/158

30/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Measuring glass" (type key field 9)Measuring glass 2.5 lMaterial no.R961002564With scale, bleed valve, overflow protection and ball valve,note: NOT a pressure vesselDimensionsWeightVolumeMaterialmm L160 x W200 x H700kg 6.5l 2.5Acrylic glassAluminum profileCopper tubePVC hose with nylon insertLength 1.5 m

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Hose rack" (type key field 10)Hose rack for 9 hosesR961000188Material no.Intended for attachment to the side of the DS4DimensionsWeightMaterialmm L230 x W244 x H191kg 2.54Aluminum profileSteelHose rack for 50 hosesMaterial no.R961002634With oil tray for storing small parts.Intended for attachment to the side of the DS4. Space for 50hoses (cannot be combined with load simulator at one side)DimensionsWeightMaterialColormm L708 x W320 x H191kg 11Aluminum profileSheet steel powder-coatedBlue RAL 501031/158

32/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Load simulator" (type key field 11)Load simulator 15 kg rotatableMaterial no.R961000187Description of the component see chapter"Components/ actuators"

DS4 Hydraulic Training System Bosch Rexroth AGWork stations / DS4 configuration - Description of the individual componentsAssembly of the DS4: "Oil drip pan / writing surface" (type key field 12)Oil drip pan for DS4Material no.R961000192Dimensionsmm L560 x W361 x H22For DS4 oil pan (for one oil tray, 4 drip pans are necessary)WeightMaterialDelivery unitkg 2.6Sheet steel1Writing surface for DS3 and DS4Material no.1827003705For preparing notes on the exercise set-up and procedureat the workplace.Plates chamfered on both sides for insertion into the component support trays.DimensionsWeightMounting typeMaterialDelivery unitmm L275 x W360 x H25kg 0.53Loosely inserted, movablePMMA, whitePcs 233/158

34/158Bosch Rexroth AG DS4 Hydraulic Training SystemWork stations / DS4 configuration - Type keyType key1Fields:TS–DS4 1XDetails in the fields:Product range - Product groupMovable component support DS4 ProLine R9610001603456 TS-DS4Series codeSeries numberFrameCentral grooved plate for DS4 with mounting kitMounting frame for DS4 with mounting kit2 1XR961002216R961000226Gridwithout grid, without grooved plateGrid on one side, with reinforcement for mounting onto the DS4R961000210Grooved plate on one side, for mounting onto the DS4R961000169Grid on two sides, with reinforcement for mounting onto the DS4R961000210 2 xGrooved plate on two sides, for mounting onto the DS4R961000169 2 x1 side grid 1 side grooved plateR961000210 R961000169 N RSubstructure kit(Material number see "DS4 configuration - Descriptio

DS4 training system for hydraulics, double-sided Type: TS-DS4-1X/RG2U14V6A4E14M2S3L3T2-W Material no. R961006444 This example configuration is suitable for training on indus-trial and mobile hydraulics. Both worki