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PowerFlex 750-Series AC DrivesDesigned for Ease of Use, Integration and Application Flexibility
PowerFlex 750-Series AC DrivesThe Power and Control You NeedWith a complete power range of0.75 to 1500 kW (1 to 2000 Hp) and400/480 and 600/690 volt availability,the PowerFlex 750-Series is acomprehensive drive family providingproductivity-enhancing benefits to awide range of global applications.The PowerFlex 750-Series of AC drives was designed with yourneeds in mind. Your need for flexibility, productivity and easeof use has been considered in every detail of these drives. Theresult is a family of AC drives that provides an exceptional userexperience, from initial programming through operation.This robust family of AC drives offers high performance for awide variety of industrial applications. The PowerFlex 753provides general purpose control for applications ranging up to350 Hp/250 kW while the PowerFlex 755 provides maximumflexibility and performance up to 2000 Hp/1500 kW.Consider these key features of the PowerFlex 750-Series drivesand how they can help you maximize your productivity:Simplified Integration with Logix – The PowerFlex 753 and755 offer seamless integration into the Logix environmentfor simplified and enhanced configuration, programming,commissioning, diagnostics and maintenance. Using eitherAdd-on Profiles or embedded instructions*, you’ll be able toreduce engineering time – and related costs – while improvingthe configuration, control and collection of data.Communications – The PowerFlex 750-Series supports acomprehensive range of network protocols to ease integrationinto your architecture. The PowerFlex 755 features an embeddedEtherNet/IP port, allowing you to easily manage drive dataover EtherNet/IP networks. In addition, a dual-port EtherNet/IPoption module for the PowerFlex 750-Series provides flexible andcost-effective ways to apply EtherNet/IP, including Device LevelRing functionality.Safe Torque-off and Safe Speed Monitor – Help protectpersonnel and equipment while reducing machine downtimewith safety solutions up to and including PLe/SIL, Cat 3 and Cat 4.These safety options provide a choice for safety levels dependingon your application requirements.* PowerFlex 755 uses embedded instructions2The PowerFlex 753 and 755 AC drives offer more selection for control,communications, safety and supporting hardware options than anyother drives in their class.DeviceLogix – Controls outputs and manages statusinformation locally within the drive, allowing you to operate thedrive independently or complementary to supervisory control.Configure for Your Application – Each drive has a slot-basedhardware architecture that reduces unnecessary add-onsand gives you the flexibility to select option cards to suit yourapplication and expand your drive for future needs. Supportedhardware control options are common for the series to helpreduce your inventory and spare parts requirements.Predictive Diagnostics – Prevent unplanned downtime withpredictive diagnostics and built-in protection features to helpguard your investment. These settings allow the PowerFlex750-Series to keep track of information that affects the life ofthe drive components. PowerFlex 755 drives 250 kW/350 Hpand larger have additional diagnostic features including built-inprotection devices.Application-matched Packaging – Gain additional flexibilitywith packaging options that address a range of application andenvironmental protection requirements.Feedback – Options include Universal, Encoder and DualEncoder feedback options. The Universal Feedback optionincludes multiple feedback interfaces to support a wide rangeof applications. Interfaces supported are Incremental, EnDatand Hiperface for Stegmann and Heidenhain high resolutionfeedback, SSI and BiSS for rotary and linear applications.The drives also provide automatic feedback loss switchover.
PowerFlex 753400/480V600V690VLogix IntegrationPowerFlex 753 AC DriveThe PowerFlex 753 is ideal for general purposeapplications requiring speed or torque control upto 250 kW/350 Hp. Embedded I/O along with threeoption slots for safety, feedback, communications,24V power or additional I/O make the drive aflexible, cost-effective solution.The PowerFlex 755 AC drive can be integratedwith a ControlLogix or CompactLogix Programmable Automation Controller (PAC) viadrive instructions that are actually embeddedin the PAC. This level of integration is specific toPowerFlex 755 drives on EtherNet/IP.0.75 to 1400 kW/1.0 to 2000 Hp1.0 to 1500 Hp7.5 to 1500 kW Automatic DeviceConfiguration(with 20-750-ENETRand Studio 5000**) Add-on Profiles Embedded instructions inStudio 5000** Automatic DeviceConfiguration(with embedded port or20-750-ENETR, and Studio5000**) Add-on Profiles Safety Options:Safe Torque-Off, SafeSpeed Monitor Predictive Diagnostics 35(3 for frame 1)Option SlotsCommunicationsMotor TypesPowerFlex 755 is ideal for applications requiringpositioning, speed or torque control up to1500 kW/2000 Hp. The PowerFlex 755 is easilyintegrated with the embedded Ethernet port andhas five option slots to support additional optionsfor feedback, I/O, safety, communications, andauxiliary 24V DC control power.0.75 to 250 kW/1.0 to 350 Hp1.0 to 300 Hp7.5 to 250 kWDeviceLogix ControlTechnologyI/OPowerFlex 755 AC DrivePowerFlex 755PositioningFeedbackApplication SetsOption modulesavailable for: EtherNet/IP Dual-port EtherNet/IP ControlNet DeviceNet And a variety ofindustrial networksEmbedded Ethernetport standardOption modulesavailable for: Dual-port EtherNet/IP ControlNet DeviceNet And a variety ofindustrial networksEmbedded I/O standard 3 Digital Inputs, 1 RelayOutput, 1 Transistor Output,1 Analog Input, 1 AnalogOutput, 1 PTC Input Option cards foradditional I/O1 Digital Input standard Option cards foradditional I/O Induction Motors Permanent MagnetMotors (Interior) Induction Motors Permanent Magnet Motors(Surface and Interior) Indexing Incremental Incremental EnDat, Hiperface, SSI andBiSS AbsoluteOil Well Pump Jack & Pump OffFibers PJump & TraverseLifting Torqprove*Oil Well Pump Jack & Pump OffFibers PJump & TraverseConformal Coating IndexingPCammingElectronic GearingPosition/Speed Profiling * See publication PFLEX-BR009 for more information on crane/hoist applications.** Also previous versions of RSLogix 5000 software.3
PowerFlex 750-Series AC DriveABJAHigh-definition LCD display allows for six lines of text for moremeaningful explanations of parameters and events.BStandard I/O on the PowerFlex 753 provides acost-effective solution.CReal-time clock provides time-stamped events vs. run-time data.DAdditional DPI for expanded programming capability.EIncrease safety performance levels with the Safe Speed Monitoroption card which includes an embedded safety relay.FPackaging options to meet application requirements.GDeviceLogix embedded control technology provides functionblock programming for stand-alone control of basic applications.HEasily configure, control and collect drive data with standardembedded Ethernet port on the PowerFlex 755.ISlot-based mechanical architecture to support additionaloptions for I/O, feedback, safety, communications and auxiliarypower supply.JOptional Auxiliary Power Supply maintains control andcommunications in event that main power is not present.KEasily assessable heat sink and internal fans.BGCDHIFEKe-Tools Simplify and Enhance Use of PowerFlex 750-Series DrivesAdd-on ProfilesDriveTools SP Software SuiteFor simplified AC drive start-up and reduced development time,we’ve integrated Allen-Bradley PowerFlex drive configurationwith Studio 5000 Logix Designer software (formerly RSLogix 5000). This single-software approach simplifies parameter andtag programming while still allowing stand-alone drive softwaretool use on the factory floor.A powerful PC-based software suite, forprogramming, configuring and troubleshooting.Embedded InstructionsThe PowerFlex 755 AC drive can be configured with driveinstructions embedded in Allen-Bradley ControlLogix andCompactLogix Programmable Automation Controllers (PAC).These are the same configuration parameters and programminginstructions used by Allen-Bradley Kinetix servo drives,providing a common, enhanced user experience.4 DriveExecutive – for online/offline configuration andmanagement of drives and drive peripherals DriveObserver – for real-time trending of drive informationConnected Components Workbench Programming and configuration softwaresupports all PowerFlex drives, Micro800 controllers and PanelView component graphicterminals. This software leverages proven Rockwell Automationand Microsoft Visual Studio technologies for fast and easycontroller programming, drive configuration and integrationwith the HMI editor.
PowerFlex 755 Floor Mount AC DrivesIn addition to all the options and benefits available in thePowerFlex 750-Series, the PowerFlex 755 drives 250 kW/350 Hp andlarger offer added benefits for maintenance and installation flexibility.1Control pod is common with smaller ratings providing embeddedEthernet port and 5 slots for option modules, and can be remote mounted(up to 23 m) for hassle-free access to low voltage control.2Roll in/out design makes the drive easy to install and service by allowingcomplete removal from cabinet, providing generous room for wiringbehind the drive. Power wiring can stay connected while unit is rolled out.3Adjustable terminals provide flexibility for wiring preferences such astop or bottom entry.4Integrated fusing eliminates need for separately mounted drive short circuitprotection. Status is reported from the drive to ease troubleshooting.5Replaceable surge protector reduces downtime after incoming transientvoltage events. Status is reported from the drive to ease troubleshooting.6Integrated DC link inductor enhances protection from power system events,and reduces input harmonics.7Sealed cooling channel uses external air for main cooling, reducingcontamination exposure for electronics.8Modular construction allows fast and easy replacement of parts(e.g., main blower, capacitor assembly, circuit boards), minimizingproduction downtime.41536782PowerFlex 755 (frame 8)250 to 500 kW/350 to 600 HpPowerFlex 755 Drives with Option BaysAll PowerFlex 755 floor mount drives are available with apower option bay which provides a cost-effective solution forpower disconnect and other popular power options. Basedon customer specifications, components are correctly sizedand optimized for the appropriate overload duty rating. Byeliminating the need for accessory sizing and the possibility ofinstallation errors, the option bay helps to reduce engineeringand installation time and costs. Option Bays are available withboth IP20 and IP54 environmental ratings.View a video on the benefits of the PowerFlex 755 ex-7555
SafetyTo help you protect personnel and assets whileimproving machine uptime, the PowerFlex750-Series is available with two safety options:1. Safe Torque-Off option or2. Safe Speed Monitor option.Safe Torque-Off is ideal for safety-relatedapplications requiring removal of rotationalpower to the motor without removing powerfrom the drive. Safe Torque-Off functionalityoffers the benefit of quick start-up after ademand on the safety system, helps reducewear from repetitive start-up, and providessafety ratings up to and including SIL, PLe,and CAT 3.The Safe Speed Monitor option provides asolution for applications that can benefit fromaccess to a safety zone while there is limitedmotion. It helps you safely monitor and controlthe speed of your application, which allowsoperators to perform process or maintenancework without stopping the machine.6In addition, Safe Speed Monitor has anintegrated monitoring relay to save additionalpanel-space installation labor. This optioncarries a safety rating up to and including SIL,PLe and Cat 4.The Safe Speed Monitor option provides thefollowing functionality: Safe Torque-OffStop Categories 0, 1 and 2Safe StopSafe Limited SpeedSafe Maximum SpeedSafe Maximum AccelerationSafe DirectionZero-Speed MonitoringDoor Control and MonitoringEnabling switch input
The Right Packaging forYour ApplicationBecause application conditions and environments vary,PowerFlex 750-Series drives are available with a choice ofpackaging options. From highly flexible IP00 open stylesto MCC-style cabinets and other features that help provideadditional protection, there’s a PowerFlex 750-Series drivewith the right packaging to help you meet productivity goals.PowerFlex 755 Floor Mount Drives with IP00,NEMA/UL Open Type RatingsThe PowerFlex 755 IP00, NEMA/UL Open Type drives aredesigned to provide packaging flexibility, including theoption for either vertical or horizontal mounting orientations.This option is available in PowerFlex 755 floor mount driveswith ratings up to 1500 kW/2000 Hp.PowerFlex 750-Series Drives with IP54/ULType 12 RatingsFor applications requiring additional protection from harshenvironments, PowerFlex 753 and 755 drives are available withIP54/UL Type 12 enclosures. These enclosures help protect thedrive from dust and splashing water and are appropriate formoderately harsh indoor environments.EnclosureRatingPowerFlex 750-Series drives are available with a variety ofenclosure options and ratings including IP00, IP20, IP54(above left) and an extra protection flange mount (above right).Temperature RangePowerFlex 753PowerFlex 755Wall MountIP00, IP20, NEMA/ULOpen Type0 – 50 C32 – 122 FXXExtra ProtectionFlanged MountFront: IP00, IP20 &NEMA/UL Open TypeBack: IP66 & NEMA/UL Type 4XFront: 0 – 50 C32 – 122 FBack: 0 – 40 C32 – 104 FXXExtra ProtectionWall MountIP54 & NEMA/UL Type 120 – 40 C32 – 104 FXXNEMA 1 KitConverts Open Type toNEMA/UL Type0 – 40 C32 – 104 FXXFloor MountIP20, IP54, IP000 – 40 C32 – 104 FX** Floor mount drives are available for PowerFlex 755 higher power ratings (above 250 kW/350 Hp) only.PowerFlex 755 higher power drives (ratings above 250 kW/350 Hp) are available in IP00, IP20 and IP54 enclosure ratings.7
Premier Integration Simplifies Development, Use and MaintenanceBy combining the advanced capabilities of theRockwell Automation Integrated Architecture and thecommunication capabilities of PowerFlex drives, you can achievean exceptional level of integration between drives and controllers.The benefits of this integration range from reduced developmenttime to simplified maintenance.To achieve this integration, PowerFlex drives use add-on profiles inStudio 5000 Logix Designer software (formerly RSLogix 5000)to streamline drive installation. Add-on profiles minimize the needto individually program the required parameters and tags. Theresult is simplified programming, which puts an end to the needto frequently refer back to user manuals for specific parameter andtag information. And all PowerFlex drives on EtherNet/IP are ableto take advantage of these add-on profiles.In addition, Automatic Device Configuration (ADC) supportfor the PowerFlex 750-Series drives – shown below – helpsreduce downtime.Easy-to-use tools help reduce development time and requireno specialized knowledge – Wizards with advanced graphicalinterfaces walk you through drive parameter configuration.Eliminate errors associated with using multiple software tools –Single development environment to configure and program yourentire Logix drive system.Access, edit and save drive information to the control systemproject with ease – Drive configuration is saved as part of theRSLogix project file (*.acd) and is also stored in the Logix controller,so there’s no need to store and maintain multiple files – you onlyneed one file.Easily download global objects and faceplates – You can use thesame tag names generated by the drive add-on profiles to utilizeglobal objects and faceplates for a FactoryTalk View HMI displayEasy to Maintain – Diagnostic, fault, alarm, and event informationare integral to Studio 5000. EtherNet/IPWith Automatic Device Configuration (ADC), theLogix controller can automatically detect a replacedPowerFlex 753 or 755 drive and download allconfiguration parameters, eliminating the need formanual reconfiguration. (PowerFlex 753 AC drivesrequire a dual-port EtherNet/IP communicationcard for ADC.)CONFIGURATIONDeviceLogix Control TechnologyDeviceLogix control technology provides you with the flexibility to customizea drive to more closely match your application needs. DeviceLogix controlsoutputs and manages status information locally within the drive, allowingyou to operate the drive independently or complementary to supervisorycontrol, helping to improve system performance and productivity.Function Block LibraryInputs and OutputsLocal and NetworkedRSLogix Function Block Look and FeelDigital InputsDigital OutputYou can use the PowerFlex 750-Series DeviceLogix to: Speed reaction time by processing in the drive, which reducesdependency on network throughput Provide scaling, selector switches, or other datamanipulations not already built into the drive Read inputs/write outputs and exclusively control the drive Provide an option for decision-making if communicationis lost with main controller Control other PowerFlex drives via a Peer-to-Peer EtherNet/IP networkDeviceLogix is easily programmed via: RSLogix 5000 andDriveTools SP v 5.01.8Datalink InputsDatalink OutputSensorDiverterUpstream ConveyorDownstream Conveyor
EtherNet/IP – A Single Network for Complete Machine ControlConnect Your Entire EnterpriseBenefit from the EtherNet/IP network forcomplete machine control that simplifiesand enhances machine design. Low cost, high performance andeasy to use as compared to amulti-network architecture Easily integrate any PowerFlex drive,I/O, smart actuators and any otherEtherNet/IP connected device EtherNet/IP is an established,broadly-adopted network The PowerFlex 755 AC drive andKinetix 6500 servo drive can reside onthe same EtherNet/IP network and beprogrammed with a common set ofmotor control instructions availablein ControlLogix and CompactLogixProgrammable Automation ControllersPowerFlex 755 AC Drivewith dual-port EtherNet/IPOption ModuleKinetix 6500 ServoDrive with embeddeddual-port technologyDevice Level Ring (DLR) is an ODVA standard and provides fault tolerantconnectivity for high drive availability. If one device on the EtherNet/IPnetwork fails, the other devices are able to continue operation.Dual-port EtherNet/IP Option Module for PowerFlex 750-Series AC DrivesThe PowerFlex 750-Series Dual-port EtherNet/IPoption module provides flexible and cost-effectiveways to apply EtherNet/IP, and supports Ring, Linearand Star topologies as well as DLR functionality.DLR-based networks reduce configuration timeand costs by minimizing the number of managedswitches and reducing cabling needs. Users cancreate a single fault-tolerant DLR network thatconnects all components at the device level locally.Information can be seamlessly communicatedin real time to various levels of an organization,without requiring additional complexity. Gettingreal-time information at the right time and at theright levels of the manufacturing environmenthelps you enhance the agility of your business.This solution supports optimal integrationon a DLR level for the PowerFlex 755 viainstructions embedded in the Logix controller,further enhancing integration into theRockwell Automation Integrated Architecture.Only Allen-Bradley drives are able to offer optimalintegration into the Integrated Architecture,providing simplified configuration, programming,commissioning, diagnostics and maintenance.All PowerFlex 755 AC drives have a single embedded Ethernet port.This 750-Series option module provides the benefits of dual-portEtherNet/IP functionality for both the PowerFlex 753 and 755.9
PowerFlex 753 and PowerFlex 755 AC Drive 34567Frame/Rating Cross-Reference400V AC (540V DC) InputNormal Duty kWHeavy Duty 1250200415480V AC (650V DC) InputNormal Duty 0300350Heavy Duty 0200250300600V AC, Three-Phase DrivesFrameOutput Amps 21 Min.1.9 (1.4)3.0 (2.6)4.3 (4.1)6.7 (5.9)9.9 (9.2)12.1 (13.5)18.7 (16.5)24 (26)30 (33)35 (41)45 (48)57 (62)Cont.1.7 (0.9)2.7 (1.7)3.9 (2.7)6.1 (3.9)9 (6.1)11 (9)17 (11)22 (17)27 (22)32 (27)41 (32)52 (41)3453 Sec.2.6 (2.6)4.1 (4.6)5.9 (7.3)9.2 (10.5)12.1 (13.5)16.5 (24.3)25.5 (29.7)33 (46)41 (59)48 (73)62 (86)78 (111)600V AC InputFrame167Cont.12 (9.1)18 (11.1)23 (18)24 (22)28 (23)33 (28)42 (33)53 (42)63 (52)77 (63)99 (77)125 (99)144 (125)192 (144)242 (192)289 (242)Output Amps 21 Min.13.2 (13.7)19.8 (16.7)25.3 (27)26.4 (33)30.8 (34.5)36.3 (42)46.2 (49.5)58.3 (63)69.3 (78)84.7 (94.5)109 (116)138 (149)158 (188)211 (216)266 (288)318 (318)3 Sec.18 (18)27 (27)34.5 (34.5)36 (39.6)42 (42)49.5 (50.4)63 (63)79.5 (79.5)94.5 (94.5)116 (116)149 (149)188 (188)216 (225)288 (288)363 (363)434 (436)Normal Duty Hp12357.510152025304050690V AC InputNormal Duty Heavy 0075125100150125200150250200300250Cont.12 (9)15 (11.5)20 (15)23 (20)30 (23)34 (30)46 (34)50 (46)61 (50)82 (61)98 (82)119 (98)142 (119)171 (142)212 (171)263 (212)Output Amps 21 Min.13.2 (13.5)16.5 (17.3)22 (22.5)25.3 (30)33 (34.5)37.4 (45)50.6 (51)55 (69)67.1 (75)90.2 (91.5)108 (123)131 (147)156 (179)188 (213)233 (257)289 (289)3 Sec.18 (18)22.5 (22.5)30 (30)34.5 (36)45 (45)51 (54)69 (69)75 (82.8)91.5 (91.5)123 (123)147 (148)179 (179)213 (214)257 (257)318 (318)395 (395)1 Frame ratings based on open type cabinet mount enclosures.2 These drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at either rating.10Heavy Duty Hp0.512357.5101520253040Normal Duty Heavy 57555907511090132110160132200160250200
PowerFlex 755 Floor Mount Drives*380 400V AC, Three-phase and 540V DC Input 117514651480160017152330Light DutyOutput Amps1 Min.3 902150Normal DutyOutput Amps1 Min.3 015252070Normal DutyOutput Amps1 Min.3 1430Normal DutyOutput Amps1 Min.3 545647254058564275088091010401090117513251800Heavy DutyOutput Amps1 Min.3 30Heavy DutyOutput Amps1 Min.3 0Heavy DutyOutput Amps1 Min.3 Hp25030035035040045050060070075080090010001250480V AC, Three-phase and 650V DC Input 13513651420154016552240Light DutyOutput Amps1 Min.3 01750600V AC, Three-phase and 725V DC Input 5900980104512201530Light DutyOutput Amps1 Min.3 Hp300350400450500500600700800900950100011001400* A Roll-out Cart is required with Frame 8 10 drives to assist with power wiring and cabinet mounting.11
PowerFlex 755 Floor Mount Drives*690V AC, Three-phase and 932V DC Input 0860960102011501485Light DutyOutput Amps1 Min.3 rmal DutyOutput Amps1 Min.3 52653083703754134605005906507507958651160Heavy DutyOutput Amps1 Min.3 2002503003553754004505005606307108009001120* A Roll-out Cart is required with Frame 8 10 drives to assist with power wiring and cabinet mounting.Dimensions for PowerFlex 755 with IP00/IP20 Ratings***Approximate Dimensions Millimeters (Inches)FrameHeightWidthDepth1400.50 (15.77)110 (4.33)211 (8.31)2424.20 (16.7)134.50 (5.30)212 (8.35)3454 (17.87)190 (7.48)212 (8.35)4474 (18.66)222 (8.74)212 (8.35)5550 (21.65)270 (10.63)212 (8.35)6665.50 (26.20)308 (12.13)346.40 (13.64)7881.50 (34.70)430 (16.93)350 (13.78)82453 (88.36)600 (23.6)600 (23.6)**82453 (96.60)600 (23.6)800 (31.50)**92453 (96.60)1200 (47.20)600 (23.6)**92453 (96.60)1200 (47.20)800 (31.50)**102453 (96.60)1800 (70.90)600 (23.60)**102453 (96.60)1800 (70.90)800 (31.50)**Energy Savings CalculatorsSee how installing a PowerFlex drive for your fan or pumpapplications can reduce energy costs when comparedwith a traditional flow control method.Download the tools at:http://www.rockwellenergycalc.com** Available in 600 mm and 800 mm depths to provide options based on cable entry and exitrequirements. See publication PFLEX-SG002 or 750-TD001 for selection information.*** IP00 for frames 6 and 7Rockwell Automation, Inc. (NYSE:ROK), the world’s largest company dedicated to industrial automation, makes its customers moreproductive and the world more sustainable. Throughout the world, our flagship Allen-Bradley and Rockwell Software product brandsare recognized for innovation and excellence.Follow ROKAutomation on Twitter.Connect with us on Facebook and LinkedIn.Allen-Bradley, ControlLogix, CompactLogix, Connected Components Workbench, DeviceLogix, DriveExecutive, DriveObserver, DriveTools, FactoryTalk, Integrated Architecture, Kinetix, LISTEN. THINK. SOLVE., Micro800,PanelView, PowerFlex, Rockwell Software, RSLogix and Studio 5000 are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.ControlNet, DeviceNet and EtherNet/IP are trademarks of the Open DeviceNet Vendor Association.Publication 750-BR001A-EN-P – January 2013Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
This robust family of AC drives off ers high performance for a wide variety of industrial applications. The PowerFlex 753 provides general purpose control for applications ranging up to 350 Hp/250 kW while the PowerFlex 755 provides maximum fl exibilit
