Low Voltage AC Drives ABB Machinery Drives 0.37 To 22 KW/0 .

Transcription

Low voltage AC drivesABB machinery drivesACS3550.37 to 22 kW/0.5 to 30 hpCatalog

Introduction to ACS355ACS355-0XX-0XAX-ABB machinery drivesThe ABB machinery drives are designed to be fast drives toinstall, parameter-set and commission. Thus saving hoursof engineering work. They are highly compact and costeffective. Equipped with cutting-edge intelligence and safetycapability the drives are designed specifically to meet theproduction and performance needs of system integrators,original equipment manufacturers (OEMs) and panel builders,as well as the requirements of end users in a broad range ofapplications.In the ABB machinery drives portfolio, ACS355 represents themicro drive range; meeting requirements like compact size,being optimized for a lower power range, cost-effectiveness,and ease of use. By choosing an ABB machinery drive,machine builders not only get all the clever things inside thedrive, but also everything outside it: the entire global ABB.This means a full range of products and services designed tosupport their business.Contents2Introduction to ACS3554Little big drives without limiting your business6Typical applications7How to select a drive8Ratings and types9Technical data10Dimensions and weights12Cooling and fuses13Control connections14-15 Control program example16-17 Control program variants for advanced performance16High speed application17Enhanced sequence programming18-19 Product variants for application-specific operation18High protection class drive19Solar pump drive20-28 Options20Selecting options21Interface23Software tools26External29Compact PLC and AC drive starter kit30-31 ABB automation products32Life cycle services2 ABB machinery drives ACS355 CatalogX XXXXApplicationsABB machinery drives are designed to meet the requirementsof an extensive range of machinery applica tions. The drivesare ideal for food and beverage, material handling, lifting,textile, printing, rubber and plastics, and woodworkingapplications.Highlights– Exceptionally compact drives and uniform design– Quick commissioning with application macros and panelassistants– Safe torque off function (SIL3) as standard– Sensorless vector control for induction motors andpermanent magnet motors up to 599 Hz– Built-in braking chopper– IP66 product variant for harsh environments and solarpump drive variant available

Catalog ABB machinery drives ACS355 3

Little big drives without limiting your businessACS355 drives are designed to maximize your machine’s availability with drives that are easy to install and setup.The drive is highly modular and supports a variety of fieldbus protocols thus providing flexible connectivity. In additionto a broad range of built-in options such as different I/O and communications, a wide selection of external accessoriesis also available. Wherever your machine is located, the local ABB will be there to support you and your clients.Flexible performanceReduce the need for external PLC componentswith built-in sequence programming providingsimple drive control logic. Improve production flowand increase cost savings with built-in features,such as speed compensated stop enablingprecision stopping, and patented smooth start forpermanent magnet motors.Quick and easy commissioningPredefined I/O configurations for applicationmacros and built-in assistants speed upcommissioning of the drive, allowing you toconcentrate on your business.Compact and uniform designCompact size, the broadest power range inits class from 0.37 to 22 kW and side-by-sidemounting ensure optimized cabinet installation ina wide range of machinery applications, resultingin space and cost savings.4 ABB machinery drives ACS355 CatalogSupported motor typesSame drive can be used for sensorlessinduction and permanent magnet motorcontrol without a feedback device.

Application-specific product variantsEnsure long life time of equipment and reliableenergy supply with a drive for solar pumps includingembedded pump-specific features protectingthe pump. The high speed variant for spindleapplications provides speed controller tuningwithout use of encoder.Protection against harsh environmentsIncrease time and cost savings with NSF certifiedproduct variant for IP66/67/69K, UL Type 4Xprotection classes with no need to design specialenclosures for applications that require a highingress protection against dirt, dust and moisture.Communication withmajor automation networksOptional fieldbus adapters enableconnectivity with majorindustrial automation networks.SafetyIntegrated safe torque off (STO) function up toSIL 3 is a cost-effective and certified solution forsafe machine maintenance by fulfilling IEC 61508,EN 62061 and EN ISO 13849-1 standards. Thesafety function can also be used to implementEmergency Stop without contactors.Remote monitoringWith a built-in web server andstand-alone datalogger, availableremote monitoring options enablesworldwide and secure access todrives.Catalog ABB machinery drives ACS355 5

Typical applicationsMixerIn mixing applications the drive provides a high startingtorque. The silent operation mode adjusts the switchingfrequency of the drive to a higher level after the high-torquestart, resulting in lower audible noise. The FlashDrop toolprovides a quick and safe way to configure multiple drives foridentical mixer applications.Bottling lineWhen filling the bottles with liquid, bottling lines require a drivewhich offers high accuracy. The ACS355 is perfect for thispurpose, with its good dynamic and static speed control.ConveyorProduction lines often have multiple stages, includingconveyors, which need to be efficiently linked with each otherto provide high production output. A drive provides smoothstart and stop of the conveyor, thereby reducing mechanicalstress and lowering maintenance costs.WindersThe ACS355 offers high static speed accuracy. When dealingwith thin strings like in string winders, it is essential to controlthe winder speed accurately in order to prevent the stringsfrom snapping. Surface winders, on the other hand, requirehigh static speed accuracy to keep control of the materialthickness or tension.Packaging machinePackaging machines often require a drive to provide a highdegree of repeatability and accuracy during the packingoperation. As such, the ACS355 is well suited for packagingduties and also provides good dynamic and static speedcontrol accuracy. Sequence programming enables the driveto perform sequences of tasks, reducing the need for a PLC.Software features include timer, counter, brake control andjogging – all of which can be used in a packaging machine.6 ABB machinery drives ACS355 CatalogWhen dealing with liquids, the ACS355 with a high protectionclass (IP66) would also be a good choice.

How to select a driveIt is very easy to select the right drive.This is how you build up your own ordering code usingthe type designation key.1Start with identifying your supplyvoltage. This tells you what rating tableto use. See page 8.2Choose your motor’s power and current ratingfrom the ratings table on page 8.PN[kW]PN[hp]I 2N[A]FieldbusOptionsACS355Ratings and typesChoose your options (on pages 20 to 29) andadd the option codes to drive’s ordering code.Remember to use a “ ” mark before each option code.4--03E-02A4-2 OptionsOptions and variant codeThis code states the factory installed or delivered HW andSW variants or optional equipment attached to the drive. Seepages 14 - 26 for details.Type designationThis is the unique reference number (shown above and incolumn 4, right) that clearly identifies your drive by currentrating and frame size. Once the drive’s type designation hasbeen selected, the frame size (column 5) can be used todetermine the drive dimensions, shown on the next page.Construction“01E” within the type designation (shown above) variesdepending on the drive phase and EMC filtering. Choosebelow the one you need.VoltagesACS355 is available in two voltage ranges:2 200 to 240 V4 380 to 480 V 0103EU Insert either “2” or “4”, depending on your chosenconstruction, current rating, voltage, and option and variantcodes into the type designation shown above.1-phase3-phaseEMC filter connected, 50 Hz frequencyEMC filter disconnected, 60 Hz frequency,Q FDVH WKH ƄOWHU LV UHTXLUHG LW FDQ HDVLO\ EH FRQQHFWHGCurrent ratingCurrent rating represents the rated continuous drive outputcurrent inside the drive specification. Motor power stated inthe table below states the typical motor power.Ratings IP20/UL Open type/PNNEMA 1 optionPN1.11.56.71.52.07.52.23.09.83-phase AC supply, 200 to 240 X-02A4-2ACS355-01X-04A7-2sizeIP66 B063-ACS355-03X-02A4-2R0 355-03X-24A4-2R3-7.510.031.0ACS355-03X-31A0-2R4-R4 B063R111.015.046.23-phase AC supply, 380 to 480 77.59.813.317.624.431.046.2X K451K452K454K457XXXXOrdering*)DescriptionModelNEMA 1/UL type 1 (R0, R1, UL type 4X enclosureControl panelJ400Assistant control panel(choose one option only)J404Basic control panelACS-CP-C-*)Panel mounting kitACS/H-CP-EXT--ACS-CP-A*)Panel holder mounting viceNetTMFDNA-01(choose one option only)K452LonWorks FLON-01K454PROFIBUS DPFPBA-01PotentiometerK457K458K462CANopen FCAN-01Modbus RTUFMBA-01ControlNet TMFCNA-011 port EtherNet/IPTM, Modbus TCP,K466FDNA-01FLON-01FPBA-01FCAN-01-NEMA 1/UL type 1 (R3)NEMA 1/UL type 1 (R4)Panel mounting kitDeviceNetTMLonWorks PROFIBUS DPCANopen AvailabilityIP20drive*)*)3-phase AC supply, 200 to 240 R1R15.57.52.44.76.77.59.8-Pages 20 to 29FENA-01PROFINET IOK469EtherCAT FECA-01*)RS-485/ModbusFRSA-00K470Etherner PowerLinkFEPL-02TM1 port EtherNet/IP , Modbus TCP,K473K475Extension modules(choose one option only)Remote monitoringFENA-11PROFINET IO2 port EtherNet/IPTM, Modbus TCP,FENA-21PROFINET IO*)20 pack PROFIBUS DP for machinery drivesFPBA-01-M*)20 pack CANopen for machinery drivesFCAN-01-ML502Speed encoder moduleMTAC-01L511Relay output moduleMREL-01G406Auxiliary power extension moduleMPOW-01*)Remote monitoring adapterSREA-013AUA0000094517Remote monitoring adapterNETA-21-High protection classH376Cable gland kit (IP66/IP67/UL Type 4X)-optionsF278Input switch kit (factory installed variant)-C169Pressure compensation valvePressure compensationTools*)*)P924External options**)1)1)EMC filters*)1)Braking resistors*) option, external- not availableMFDT-01DriveWindow LightInput chokes*) standard product variant-FlashDrop toolDriveWindow LightPLC and AC drive starter kit*)1)Output chokes*)**) To be ordered as a separate item. Available in selected countries.1)External options not available in IP66/IP67/UL Type 4Xprotection class.20 ABB machinery drives ACS355 Catalog3-phase AC supply, 380 to 480 VR1R1ACS355-03X-07A3-48.8X within the type designation stands for E or U.PN for kW Typical motor power in 400 V at normal useP N for hp Typical motor power in 460 V at normal useI 2N for A Continuous rms current. 50% overload is allowedfor one minute in ten minutes.FrameFrameACS355-03X-04A7-26.72.0Type designationI2N[kW][hp][A]1-phase AC supply, 200 to 240 tion classN8300.370.751.11.52.2-Selecting optionsThe options shown in the table are available within theACS355 range. The ordering code, which is shown in thesecond column, replaces the XXXX in the type designationabove. You can order as many options as required, simply byextending the code as necessary.1-phase AC supply, 200 to 240 VACS3550XX8 ABB machinery drives ACS355 CatalogPage pe designation:ACS355– 0XX –40XAX–X XXXXProduct seriesTypes and constructionRatingVoltageSelect your drive’s ordering code fromthe rating table based on your motor’snominal power rating.3Ratings and typesACS355-03E-02A4-2Type designationThis is the unique reference number (shown above and incolumn 4, right) that clearly identifies your drive by currentrating and frame size. Once the drive’s type designation hasbeen selected, the frame size (column 5) can be used todetermine the drive dimensions, shown on the next page.VoltagesACS355 is available in two voltage ranges:2 200 to 240 V4 380 to 480 VInsert either “2” or “4”, depending on your chosenconstruction, current rating, voltage, and option and variantcodes into the type designation shown above. N830Options and variant codeThis code states the factory installed or delivered HW andSW variants or optional equipment attached to the drive. Seepages 14 - 26 for details.Construction“01E” within the type designation (shown above) variesdepending on the drive phase and EMC filtering. Choosebelow the one you need. 0103EU 1-phase3-phaseEMC filter connected, 50 Hz frequencyEMC filter disconnected, 60 Hz frequency,Q FDVH WKH ƄOWHU LV UHTXLUHG LW FDQ HDVLO\ EH FRQQHFWHGCurrent ratingCurrent rating represents the rated continuous drive outputcurrent inside the drive specification. Motor power stated inthe table below states the typical motor power.Ratings IP20/UL Open type/PNNEMA 1 .52.07.52.23.09.83-ph

8 ABB machinery drives ACS355 Catalog Ratings and types Type designation This is the unique reference number (shown above and in column 4, right) that clearly identifies your drive by current rating and frame size. Once the drive’s type designation has been selected, the frame size (column 5) can be used to determine the drive dimensions, shown on the next page. Voltages ACS355 is .