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Innovate BuildDeliverINDUSTRY LEADER OFCarbon Fiber Fly-Away PartsComposite & Metal ToolingPrototypesEngineering ServicesSERVINGAEROSPACE MARINE ENERGY ARCHITECTURE TRANSPORTATIONINDUSTRIES

ONE-STOPFull Service, Engineering andManufacturing CapabilitiesFounded 1993by Peter Janicki800 employees165 engineersJanicki Industries (Janicki) is a leading supplier of composite parts,molds and prototypes. Janicki excels at design/build projects thatpush the envelope in the use of advanced composite materials, metalsand manufacturing processes. Janicki has production facilities inWashington and Utah. Janicki is known throughout the industry forproprietary, large-scale, high-precision 5-axis CNC mills. Janicki is a fullservice engineering company serving the Aerospace, Marine, Energy,Architecture and Transportation industries. Janicki is well equippedand uses SAP for enterprise resource management.Give us your difficult challenges.

SHOPCore CapabilitiesComposite FabricationCarbon Fiber and FiberglassMetal Fabrication5-Axis CNC MillingEngineering ServicesProject ManagementFinishingR&D and TestingCertifications- NADCAPProductsParts- Fly-Away Aerospace PartsMachined Metal PartsTooling- Patterns, Plugs, Molds,Cauls, MandrelsPrototypesAutomation ToolingMachining Services (Trim & Drill)Engineering ServicesProcessesPutty PatternsLay-UpPre-PregInfusionLow-Temp 160 F CureMid-Temp 250 F CureHigh-Temp 350 F CureAutoclave and Out-of-AutoclaveWell Equipped10 Large 5-axis CNC MillsMachine ShopLarge AutoclaveAnnealing FurnaceCuring OvensWaterjet NC cuttersPlasma Cutter1,100 Ton PressLaser Trackers & RadarsPaint BoothGrit Blasting BoothCore Sculpting MillNon-Destructive InspectionState-of-the-Art FacilitiesPlants in Washington and Utah514,000 ft2Temp / Humidity ControlledLarge Buildings, High Bays,Overhead CranesClean Room – 27,000 ft2Finish ShopWeld ShopAssembly Shops

FULLYCAPABLEInnovative, Creativeand PersistentZimmermann 5-Axis MillLargeAutoclave(50’ x 12’)CompositesWell EquippedJanicki is recognized for itsinnovative use of advancedcomposite materials includingcarbon fiber, fiberglass, corematerials, metals of all types,and proprietary polymer resins.Janicki also has expert techniquesfor Vacuum Assisted ResinTransfer Molding (VARTM) andspecialized finishes. Janicki willassist customers with selection ofcomposite materials, processesand cure cycles based on theirunique needs.Janicki specializes in very largescale, high precision compositeand metal projects. Janicki's largefactories, proprietary 5-axis millsand mill bays, large autoclave,fabrication equipment andassembly expertise support thiscapability.The superior scale and precisionof the Janicki 5-axis CNC millsare due to our custom design anddevelopment. We design and buildthe components, the softwareand the electronics/servocontrol mechanisms. Janicki'smachine capacities are amongthe largest and most accuratein the world. The CNC softwareis internally developed and useserror compensation algorithms toprovide unprecedented accuracyon large projects.Recently, Janicki has added twoZimmermann mills increasing our5-axis milling capacity for fly-awayparts and production tooling.

Janicki Proprietary 5-Axis NC MillsUTAHWASHINGTONEnvelope SizeRotary AxesRPMSpindleTorqueSpindleAccuracy1 68ft x 19ft x 8ft 195 / 100 11,000 27ft lbs .015in2 88ft x 19ft x 8ft 203 / 106 10,000 230ft lbs .004in3 40ft x 12ft x 5ft 204.5 / 110 30,000 27ft lbs4 57ft x 14ft x 7ft 224 / 101 5 100ft x 20ft x 8ft 204.5 / 110 24,000 64ft lbs .002in6 100ft x 20ft x 8ft 204.5 / 110 24,000 64ft lbs .002in7 18ft x 14ft x 6ft 251 / 107 30,000 40ft lbs .002in8 18ft x 14ft x 6ft 251 / 107 30,000 40ft lbs .002in9 80ft x 14ft x 6ft 251 / 107 30,000 40ft lbs .002in10 60ft x 8ft x 4ft 8in 251 / 107 30,000 40ft lbs .002in .006in15,000 160ft lbs .002inUtah Zimmermann FZ3020ft 8in x 11ft x 4ft 11in 360 / 110 30,000 24ft lbs .002inHamilton Zimmermann FZ400161in x 63in x 26in 225 / 110 24,000 23ft lbs .002inProject ManagementJanicki understands your need forexceptional project managementservices. Our enterprise-wideproject management systemusing SAP software allowsyou to see every aspect ofyour project in real-time.Engineering ServicesFounded and run by engineers,Janicki has the depth oftechnical expertise to solvethe challenges your projectbrings. Janicki’s engineers haveextensive experience solving thetechnical opportunities broughton by complex part and toolingprojects. Janicki works togetherwith customers to designsolutions that meet projectspecific needs.CATIA V5NX (Unigraphics)Finite Element Modeling andStress AnalysisSAP-DMS Data ManagementSystemAt Janicki, an experiencedproject manager dedicated toyour job will constantly examineschedules, facility resourcecapacity, labor and materialresources and costs. You willhave clear insight into the detailsof your project at every step.Research & DevelopmentJanicki has a dedicated laboratory,professionally staffed for researchand development of new andinnovative composite materials.Janicki's R&D lab continuouslypushes the boundaries ofcomposite fabrication materialsand techniques seeking lighter,stronger, and more resilientmaterials. In addition to standardtests like hardness, durability andstrength, we also test fly-awayparts for mechanical propertiesto ensure they meet the rigorousrequirements for the aerospaceenvironment.Testing InstrumentsMTS Alliance RF/150 Load FrameTA Instruments Q400 TMA,Q20 DSC, DHR2 RDA/DMAKeyence VHX-2000 DigitalConfocal MicroscopeAgilent Cary 630 FTIRBrookfield DV-II Pro Viscometers

SUPERIORPRODUCTSHigh Quality, Price Competitiveand On-Time DeliveryMachinedSyntactic PuttyMachined Syntactic FRP PuttyGel Coat ToolingIdeal for low temperature, lowcycle prototyping for all industries.This Janicki proprietary productprovides low cost tooling optionsfor one-off or limited-life qualityparts. The fiberglass reinforcedcomposite foundation withthe machined putty surface ismounted on a durable wood orsteel substructure.160 F PuttyPatterns & MoldsHighly accurate, budgetconscious tooling solutions withPole ModelMachined CarbonCompositefast turnaround. This is a basicputty mold originally developedfor Marine and Wind EnergyIndustries for plugs, patternsand molds.250 F Carbon/Fiberglass Hybrid MoldSolid solution for compositesrequiring low temperaturesand Out-Of-Autoclave (OOA)processing. Made of proprietaryhybrid composites, Janicki’s 250ºFtools utilize a durable infusedface sheet mounted on a steelsubstructure. These tools areprecision machined and remainstable during repeated cure cycles.

275 F MachinedCarbon MoldMachined CoreMaterialsUsed for aerospace productswith low CTE requirements.Similar to the 250 F tools witha slip plane and rectangularwelded steel substructure.Infused carbon face sheet ismachined to high tolerance.Our capabilities and expertisewith honeycomb core areundisputed. Large jobs requiringbond joints and precisemachining are our specialty.Janicki uses proprietary cuttersand processes to produce highquality surfaces on all core types.350 F Invar MoldsHigh cycle tooling for CTEmatched composite parts. Theproduct is made from Invar 36plate, billet or castings. Thesetools are machined to tighttolerances and can be used formany, repeated cure cycles.350 F Carbon ToolMachined Carbon Tooling forhigh temperature parts typicallyused in aerospace applicationswhere CTE and thermal massare primary requirements. Toolsare made of carbon fiber witheither epoxy, benzoxazine,or BMI resin systems. Theycan be made for low to highcycle applications. Processesinclude infusion, autoclavecured prepreg, and OOA curedprepreg for very large parts.350 F SteelLayup MoldsFor non-CTE matchedcomposite parts. Mid to hightemperature, high cycle toolingor assembly jigs. Typicallyused in the aerospace industryfor low contour parts.AerospaceFly-Away PartsJanicki is a BAC and Nadcapqualified manufacturer ofcomposite aerospace fly-awayparts. Janicki’s long experiencewith composites and machiningprovides a firm foundation toproduce composite parts forprototype/one-off, short run, andlong-term production. Janickiis also supporting the UrbanAir Mobility (UAM) market withcomposite parts and tools.Automation ToolingJanicki brings demonstrated engineering and manufacturingexperience to meet our customer’s requirements with automationprojects. We started over 25 years ago with the design and buildof our own large-scale 5-axis CNC Mills. We have experience withmulti-segment tools, large aerospace factory designs, pick-nplace tools, software engineering, and systems integration.Sculpted &MachinedCore Materials

HISTORICALLYPROVENWe expect ourselves to provide exceptionaland personalized customer service.OracleAmerica’s Cup 2013Sikorsky RaiderHelicopterAerospace projects have been asteady stream of work for Janicki,including tooling for the Raiderhelicopter fuselage. Janickiprovided the 350 F epoxy tools tocustomer requirements, deliveredin 60 days, and helped Sikorskyget the Raider into the air.Janicki has supported the BMWORACLE Racing team with theAmerica’s Cup competitionfor over 12 years. Janickihelped give the racing yachttechnological breakthroughsin speed and maneuverabilitywith its manufactured moldsfor the wing sail. Working withCore Builders in Anacortes, WA,Janicki has provided toolingfor most of the carbon fibercomponents of the racing yacht.Commercial AerospaceProduction ToolingJanicki has provided innovativesolutions for 20 years as anaircraft production tool supplier.Our 100% in-house productioncapability for all tooling types(metallic & composite), tooltesting, and production partproofing of tools provides fullservice turnkey solutions. Ourclient base includes all the majoraerospace manufacturers, whorepeatedly rely on Janicki for new,legacy and rate tooling solutions.

Orion SpaceCapsuleNASABetts BoatAgriMarine TechnologiesJanicki provided Betts Boatswith fabrication tooling for anobservation platform. This wasa putty mold offering Bettscompetitive pricing and quickdelivery. This mold utilizedJanicki’s precision machined puttyover fiberglass tooling technologywith a room temperature cureresin system. The finishedproduct was an observationplatform/control station fortheir Motor Yacht “Steadfast.”Janicki has over 25 years’experience designing and buildingprecision molds, tools, and partsfor the Marine industry. Janickirecently worked for AgriMarineTechnologies to manufactureboth tooling and tank sectionsfor its proprietary floating tanktechnology, the AgriMarineSystem , used for sustainablefish farming. AgriMarine’s 24meter tanks are built withcomposite materials to betterwithstand the challenging highenergy marine environments.Janicki made the tooling andtank sections out of Fiberglass/vinyl-ester with a Duratec finish.“Boat building and compositeparts manufacturing is all abouttooling. The precision we canachieve with tooling provided byJanicki Industries is unparalleled,and critical for the success ofour manufacturing operations.”Kellen BettsPresidentNASAJanicki supports NASA withmany projects delivering bothproduction tooling and flyaway parts. The Mass VolumeIsolator (MVI) was designed byNASA Langley and fabricated incollaboration with Janicki. TheMVI is a large diaphragm made ofcarbon fiber composite material,is 16.5 feet in diameter, was curedout-of-autoclave and weighs 340lbs. The Janicki team receiveda notable congratulationsand group achievement awardfrom NASA for developing anddelivering the MVI. The diaphragmis the largest OOA carbon fiberflight hardware ever built by NASA.“Thanks for the accuracy and ontime delivery Janicki did for us.”Kevin RiversManager NASA-Langley"We chose Janicki basedon their reputation for veryhigh quality control and solidengineering capacity. Also, theiroperation is highly professional,with well trained staff."Robert WalkerPresident