DeZURIK BHP HIGH PERFORMANCE BUTTERFLY VALVES

Transcription

BULLETIN 45.00-2NOVEMBER 2017DeZURIK BHP HIGH PERFORMANCEBUTTERFLY VALVESTECHNICAL SPECIFICATIONS

Materials of ConstructionA3 DiscA5 PinDisc Pinning14" & larger (350mm & larger)2 2017 DeZURIK, Inc.

Packing OptionsStandardPTFE V-Flex Packing (TC)PTFE V-Flex Packing,Live Loaded, Low Cycle (TCL)PTFE V-Flex, Dual Seal,Low Cycle Packing (TCD)PTFE V-Flex, Dual Seal,Live Loaded, Low Cycle Packing (TCDL)Standard Carbon Graphite (G1)Flexible Carbon Graphite (G2)Flexible Carbon Graphite, High Cycle Live Loaded (G2L)Flexible Carbon Graphite, Dual Seal,High Cycle Packing (G2D)Flexible Carbon Graphite, Dual Seal,Live Loaded, High Cycle Packing (G2DL)3

Materials of 4ShaftA5PinA9Pipe PlugA10Packing WasherA11PackingA12Packing GlandA14A15A16A19StudGland NutGasketPipe PlugA20Seat RetainerA21Resilient SeatA22Seat Control RingA23ScrewA24Set ScrewA27A28GasketMetal Seat RingA30SealA31CoverA32Lock WasherA33A34A37ScrewAnti-Extrusion WasherWasherA42Lock WasherA46Retaining RingMaterialCarbon Steel, ASTM A216, Grade WCB316 Stainless Steel, ASTM A351, Grade CF8M317 Stainless Steel, ASTM A351, Grade CG-3M except with .03% max carbonPTFE Fabric with 317 Stainless Steel Backing, to 500 F (260 C)316 Stainless Steel, Diffusion Hardened, to 700 F (371 C)Nickel Stainless Steel ASTM A494, Grade CY5SnBiM, to 700 F (371 C)316 Stainless Steel Nickel Coated, Heat Treated, to 700 F (371 C)316 Stainless Steel, Diffusion Hardened, to 700 F (371 C)PTFE Fabric with Hastelloy C Backing, to 500 F (260 C)316 Stainless Steel, ASTM A351, Grade CF8M316 Stainless Steel, ASTM A351, Grade CF8M, Nickel Overlay, Heated Treated to RC70317 Stainless Steel, ASTM A351, Grade CG-3M except with .03% max carbon2205 Duplex Stainless Steel, ASTM A276 Type 220517-4 PH Stainless Steel, ASTM A 564, Type 630, Cond H1150 per NACE MR-01-75316 Stainless Steel, ASTM A479, Type 316Nitrogren-Strengthened Austenitic Alloy ASTM A479, Type XM-19, Condition A,to NACE MR0175/ISO 15156316 Stainless Steel, ASTM A276, Type 316, Flash Chrome PlateCarbon Steel, ASTM A216, Grade WCB, Galvanized316 Stainless Steel, ASTM A351, Grade CF8M317 Stainless Steel, ASTM A240, Type 317316 Stainless Steel, ASTM A240, Type 316316 Stainless Steel, ASTM A276, Type 316, Condition A316 Stainless Steel, ASTM A511, Type 316317 Stainless Steel, A167, Type 317PTFE, V-FlexCarbon Graphite317 Stainless Steel, ASTM A351, Type 317316 Stainless Steel, ASTM A511, Grade MT316316 Stainless Steel316 Stainless SteelCarbon Graphite/Stainless Steel316 Stainless SteelCarbon Steel, ASTM A516, Grade 70 or ASTM A216, Grade WCB316 Stainless Steel, ASTM A240, Type 316 or ASTM A351, Grade CF8M317 Stainless Steel, ASTM A240, Type 317PTFE, White VirginRTFE, 10% Carbon Graphite Filled PTFETitanium, ASTM B265, Grade 3Nickel-Chromium Alloy316 Stainless Steel317 Stainless Steel316 Stainless Steel317 Stainless Steel, ASTM A167, Type 317Carbon Graphite, Commercial Grade GTB316 Stainless Steel, ASTM A240, Type 316, Condition APTFECarbon Graphite, Commercial Grade GTBCarbon Steel, ASTM A516, Grade 70316 Stainless Steel, ASTM A240, Type 316, Condition A410 Stainless Steel316 Stainless SteelStainless Steel, ASTM A193, Grade B8M, Class 1 or 2PTFE/317 Stainless Steel (See page 7)Steel, Zinc Plated (See page 7)410 Stainless Steel316 Stainless Steel303 Series Stainless Steel

Valve SelectionApplicable StandardsDeZURIK BHP High Performance Butterfly Valves aredesigned and/or tested to meet the following standards:ASME B16.1ASME B16.20ASME B16.34ASME B16.47ASME B16.5ANSI/FCI 70-2API 598API 607API 609AWWA C207BS 4504BS 5146DIN 2632DIN 3230EN 29001ISA D79.01ISO 5208ISO 5211ISO 5752ISO 7005ISO 9001JIS B2212MSS SP-25MSS SP-44MSS SP-61MSS SP-68NACE MR0175NSF/ANSI-61NSF/ANSI-372PED PressureEquipment DirectiveCast Iron Pipe Flanges and Flanged Fittings. Class 150valves mate with pipeline flanges conforming to the Class125 requirements and Class 300 valves are designed tomate with Class 250 pipe flanges.Metallic Gaskets for Pipe Flanges Ring-Joint, SpiralWound, and Jacketed. End connections compatible(within the limits of API 609) with spiral-wound gaskets inaccordance with API 601 gaskets. Optional undrilled seatretainer (UR) construction available to provide full sealarea contact with API 601 gaskets.Valves-Threaded and Welded End. All BHP Butterfly Valvescomply with requirements of this standard.Pipe Flanges and Flanged Fittings. Class 150, SeriesA, Table I-29; Class 300, Series A, Table I-30. Sizes 28"(700mm) and larger are designed to mate with pipelineflanges conforming to the Series A requirements, LargeDiameter Steel Flanges.Pipe Flanges and Flanged Fittings. 2–24" (80-300mm)valves are designed to mate with Class 150 or 300 flanges.Control Valve Seat Leakage. Metal-seated valves conformto the Class IV leak rate requirements. All valves are testedto Class IV. If Class V is required, it must be specified asan option to allow for test differences. PTFE and RTFE seatoptions meet or exceed Class VI requirements.Seat/Shell Test. Resilient and Dual Seated Valves meet theleak rate requirements of this standard.Fire Test for Soft Seated, Quarter-Tum Valves,6th Edition. Valves with Fyre-Block (FB) optionconform to this requirement.Face-to-face dimensions for 3-24" valves conform toCategory B Class 150 and Class 300 requirements (Sizes 2",2.5" and 5" are not named in this standard). Class 150 sizes28" and larger conform to the requirements of Category A.Class 150, Class D (175-150 psi), Table 3 and Class E(275 psi) Table 4.Conforms to flange bolt guide and pressure ratings.Inspection and Test of Steel Valves for the Petroleum,Petrochemical and Allied Industries. Dual Seated valveswith Fyre-Block (FB) option meet with fire portionof standard.Conforms to flange bolt guides and pressure 2635 ratings.Leak Rate 1 Requirement. Resilient and Dual Seated Valvesmeet the leak rate requirements of this standard.DeZURIK manufacturing processes comply with thisquality standard.Level 2 Leak Rates Cryogenic Tests ISA A75.02 StandardControl Valve Capacity Test Procedure.Conforms to pressure testing requirementsof this standard.Conforms to flange bolt guide and pressure ratings.All valves designed to comply withface-to-face dimensions.Conforms to flange bolt guide and pressure ratings.DeZURIK manufacturing processes certified to thisquality standard.Conforms to flange bolt guide and pressure ratings.Standard Marking System for Valves, Fittings, Flanges,and Unions. All valves comply with requirementsof this standard.Steel Pipeline Flanges, Class 150, Annex C, Table C3;Class 300, 740 psi, Annex C, Table C4.Pressure Testing of Steel Valves.High Pressure Offset Seat Butterfly Valves. All valvescomply with the requirements of this standard.Sulfide Stress Cracking Resistant Metallic Material forOil Field Equipment. NACE trim is standard on all valvesexcept metal seated. This construction available as anoption with metal seated valves.Certified to NSF/ANSI-61 Drinking WaterSystem Components.Certified to NSF/ANSI-372 with requirements for Lead-freeas defined by CA, VT, MD, LA state laws and the US SafeDrinking Water Act.Quality System for the design, manufacture, finalinspection and testing meet provisions of the directive.Shut-Off CapabilitiesSeat TypePTFE & RTFE SeatedDual SeatedMetal SeatedShutoff CapabilityBubble-Tight Shutoff with pressure on eitherside of the discClass VI - DIN 1 Bubble-Tight ShutoffStandard, Class IV unidirectional on seat side.With optional C5, Class V unidirectional on seat side.5

Pressure Ratings (Ambient Temperature)Body Material/ClassPressure RatingCarbon Steel, Class 150285 psi (1960 kPa)Carbon Steel, Class 300740 psi (5100 kPa)Stainless Steel, Class 150275 psi (1890 kPa)Stainless Steel, Class 300720 psi (4960 kPa)Pressure/Temperature CurvesMetal Seat8005510700482074051007204960ANSI Class 300Pressure, psi/kPa6004130Metal SeatUpper Temp. Limit5003450400276030020702001380ANSI Class 15028519602751890Metal Seat LowerTemp. Limit1006900-100-73-20 0-29 321003825 psi170 kPa20093300400149204Temperature, ºF/ºC500260600316700371600316700371Stainless SteelCarbon SteelResilient and Dual Seats8005510740510072049607004820Pressure, psi/kPa6004130ANSI Class 300500345040027603002070ANSI Class 15028519602751890200138010069025 psi170 kPa0-100-73-20 0-29 321003820093300400149204Temperature, ºF/ºC(TT, TI, TTS2, TIS2)(RT, RI, RTS2, RIS2)6500260(TT, TI, TTS2, TIS2)(RT, RI, RTS2, RIS2)

Valve SelectionFlow ParametersFlow 5510300089095Class 300K 639055278460731811100135001350011678177001531190%K Factor**1.741.010.930.850.810.770.6880%Percent of Maximum FlowClass % 20% 30% 40% 50% 60% 70% 80% 90% 100%Valve Percent Open0.510.61Contact DeZURIK263002275047000406550.740.510.53Contact DeZURIK0.39Contact DeZURIK*Cv Flow in GPM of water at 1 psi pressure drop.Kv Flow in m3/hr. of water at 100 kPa pressure drop.** K The resistance coefficient of the valve. The constant (K)can be used to determine the equivalent length of pipe.L KxD WherefLKDf Equivalent length of pipe in feetResistance coefficientPipe diameter in feetFriction factor, related to type of pipe7

WeightsBasic Valve, Class 00mm8Basic Valve, Class 300Contact 9008634507204545452063Contact DeZURIKPoundsKilogramsContactDeZURIKNote: Weights are approximate and do not include crating.

OrderingTo order, simply complete the valve order code from information shown.An ordering example is shown for your reference.Valve StyleGive valve style code as follows:BHP Packing MaterialGive packing material code as follows:TCG1High Performance Butterfly Valve PTFE V-Flex, to 500 F (260 C)Carbon Graphite to 700 F (371 C)Special PackingValve SizeGive valve size code as follows:22.53456810121416 m)18202428303642485460 0mm)End ConnectionGive end connection code as follows:Class 150 WaferW1W110W116W1DW1EW1J1 ASMEDIN 10 or BS4504/10 DrillingDIN 16 or BS4504/16 DrillingB.S. Table D DrillingB.S. Table E DrillingJIS 10 DrillingClass 150 LuggedL1L110L116L1DL1EL1J1 ASMEDIN 10 or BS4504/10 DrillingDIN 16 or BS4504/16 DrillingB.S. Table D DrillingB.S. Table E DrillingJIS 10 DrillingClass 300 WaferW2W225W240W2FW2HW2JW2J2 ASMEDIN 25 or BS4504/25 DrillingDIN 40 or BS4504/40 DrillingB.S. Table F DrillingB.S. Table H DrillingB.S. Table J DrillingJIS 20 DrillingClass 300 LuggedL2L225L240L2FL2HL2JL2J2 ASMEDIN 25 or BS4504/25 DrillingDIN 40 or BS4504/40 DrillingB.S. Table F DrillingB.S. Table H DrillingB.S. Table J DrillingJIS 20 DrillingG2TCDTCDLTCLG2DG2LG2DLTrim CombinationDisc MaterialGive disc material code as follows:S2 316 Stainless SteelS2NH 316 Stainless Steel Nickel Plated Heat Treated(must use 17-4 PH Shaft material)S3 317 Stainless Steel(used with S10 Shaft, FT bearings and TT, TI, RT or RI seat)On ApplicationAA Alloy 20CSN Carbon Steel Nickel Coated (24" and larger only)CSNH Carbon Steel Nickel Coated Heat Treated (24" and larger only)(must use 17-4 PH Shaft material)HC Hastelloy CML MonelTN3 Titanium Grade 3 (anodized)Shaft Material (2-20")Give shaft material code as follows:S10S10BS5ACSS2S3 Carbon Steel316 Stainless Steel317 Stainless Steel (3-12" except 5" Class 150 Lugged only)On ApplicationAAHCMLT3 Alloy 20Hastelloy CMonelTitanium Grade 3 2205 Duplex 2205 Duplex (used only with L1 end connection, CS or S2body material & TT, TI, RT or RI seat) 17-4 PH Stainless SteelShaft Material (24-60")S2S5 316 Stainless Steel17-4 PH Stainless SteelOn Application (all sizes)AAHCMLT5C Alloy 20Hastelloy CMonelTitanium Grade 5 (ceramic coated)Bearing MaterialGive bearing material code as follows:FTNSNSNSS2Body MaterialGive body material code as follows: Flexible Graphite to 1000 F (538 C) PTFE V-Flex, Dual Seal, Low Cycle to 500 F (260 C) PTFE V-Flex, Dual Seal, Live Loaded, Low Cycle to 500 F (260 C) PTFE V-Flex, Live Loaded, Low Cycle to 500 F (260 C) Flexible Graphite, Dual Seal, High Cycle to 1000 F (538 C) Flexible Graphite, Live Loaded, High Cycle to 1000 F (538 C) Flexible Graphite, Dual Seal, Live Loaded, High Cycle to 1000 F (538 C) PTFE Fabric with 317 Stainless Steel Backing, to 500 F (260 C)316 Stainless Steel, Diffusion Hardened, to 700 F (371 C) Sizes 2-20" Nickel Stainless Steel ASTM A494, Grade CY5SnBiM, to 700 F (371 C)Sizes 24" and Larger 316 Stainless Steel Nickel Coated, Heat Treated, to 700 F (371 C)Used with NT option 316 Stainless Steel, Diffusion Hardened, to 700 F (371 C) 24" andLarger with NSF optionOn ApplicationFH PTFE Fabric with Hastelloy C Backing, to 500 F (260 C)Seat Seal/Seat Control Ring MaterialGive seat material code as follows:Standard SeatsTTTTS2S2 PTFE/Titanium to 450 F (232 C) PTFE/Titanium and 316 Stainless Steel to 450 F (232 C) 316 Stainless Steel, to 700 F (371 C), must use Graphite packing and NSbearings or to 450 F (232 C), recommended with TC packing and FT bearing.Not available on 5" valve.Special SeatsTITIS2 PTFE/Nickel-Chromium Alloy, to 450 F (232 C). For oxygen service. PTFE/Nickel-Chromium Alloy and 316 Stainless Steel, to 450 F (230 C).For oxygen service.RT Reinforced PTFE/Titanium, to 500 F (260 C)RTS2 Reinforced PTFE/Titanium and 316 Stainless Steel, to 500 F (260 C)RI Reinforced PTFE/Nickel-Chromium Alloy, to 500 F (260 C)RIS2 Reinforced PTFE/Nickel-Chromium Alloy and 316 Stainless Steel,to 500 F (260 C)Note: Any seat seal/seat control ring combination with S2 seat is not available in5" (125mm) or 54" (1400mm) sizes.9

Ordering(Continued)OptionsGive options code as follows:NSF Certified to NSF/ASME Standard 61 Drinking Water System ComponentsFB Conforms to ASME/API 607 Sixth Edition Fire Test for Soft-SeatedQuarter Turn Valves. API 607 Sixth Edition does not cover the testingrequirements for valve actuators other than manually operated gearboxes or levers.BAA Buy American ActCRT Certified Material Physical & Chemical Test ReportCMC Certificate of Material ConformanceDTR DeZURIK Standard Certified Production Hydrostatic Shelland Seat Test ReportUR Undrilled Seat Retainer - Available on 2-10" lugged valves only.Not rated for dead end service.C5 Class 5 Seat Test for (S2) metal seated valves per ASME B16.104/FCI70.215 150 psi Disc - 36" & Larger (Not available with Dual Seat, Fyre Blockor Metal Seats)NT ANSI/NACE MR0175/ISO 15156, Petroleum and natural gas industries,Materials for use in H2S-containing environments in oil and gasproduction. Specify (NT) NACE Trim when NS bearings are ordered.All other combinations are NACE Certified as standard.API Conforms to API-609 Butterfly Valves: Double Flanged, Lug- and WaferType and API-598 Valve Inspection and Testing. Conformance to theseAPI standards do not apply to valves with the (S2) metal seat because ofallowable seat leak rate or valve sizes 2", 2.5" or 5".On Application— Pressure Equipment Directive (CE Mark)Ordering ExampleBHP,6,W1,CS,TC,S2-S10-FT-TT*ActuatorNOTE: F or High Temperature Service, the limiting factor in valveselection is the lowest temperature rating of the packing,bearing or seat seal material.10

Manual Actuators10-Position LeversMemory StopA 10-position dial provides positive latching in open,closed and eight intermediate positions. A pointerindicates position of disc plus a notch in the handleallows use of a padlock to prevent unauthorizedvalve operation.An adjustable memory stop is available whichallows return of the valve to preset open positionafter shutoff. Order the memory stop as part of acomplete valve, by adding “ST” after the actuatorcode.MountingOrdering Example:BHP,3,L1,S2,TC,S2-S10B-FT-TT*LT,STLever actuators can be mounted at standard and180 clockwise from standard. Specify mountingpositions other than standard below the valve andactuator identification.180 ClockwiseStandardMountingOrderingTo order, add lever code LT to basic valve identification. Lever actuators available on 2–8" (50–200mm)Class 150 and Class 300 valve sizes only. Handwheelactuators are recommended for valve sizes over6" (150mm) and where water hammer may occurdue to a sudden valve closure. Maximum pipelinevelocity for lever operated valve is 20 feet (6 meters)per second.Lever Actuator SizingClass 150ValveSizeOrderCode2-6"50-150mm8"200mmMaximum Shutoff PressureDifferential psi/kPaTT/TIRT/RITTS2/TIS2RTS2/RIS2S2/TTS2 & FBRTS2 & : Stainless Steel valves are rated to 275 psi (1890 kPa).Class 300ValveSizeOrderCode2 & 4"50 &100mmMaximum Shutoff PressureDifferential psi/kPaTT/TIRT/RITTS2/TIS2RTS2/RIS2S2/TTS2 & FBRTS2 & 020708"200mmLT7405100450310050340Note: Stainless Steel valves are rated to 720 psi (4960 kPa).Ordering Example:BHP,3,L1,S2,TC,S2-S10B-FT-TT*LT11

ActuatorsMG Manual Gear ActuatorsPowerRac Cylinder ActuatorsManual gearactuatorhousings areconstructed ofhigh strengthmetal andfeature sinteredbronze bearingson each end ofthe input shaft for durability and performance. Thehigh strength gear provides strength for robust applications and a long service life without maintenance.All manual gear actuators feature external positionindication and are available with safety lockoutdevices. Actuators for buried service are available asan option.PowerRac double-actingand spring-return actuatorsfeature a proven rack-andpinion design. PowerRac provides high torque outputthroughout the full stroke foraccurate control.G-Series Manual and Cylinder ActuatorsRotary manual actuators feature a cast ironhousing with bearings oneach end of the inputshaft for durabilityand performance.The ductile iron gearprovides strength forrobust applicationsand a long service life without maintenance. Rotarymanual actuators are available with handwheel,chainwheel, or a 2" (50mm) square nut input option.Actuators feature external position indication and areavailable with safety lockout devices.Compak Cylinder ActuatorsCompak actuators are a versatilerack-and-pinion design andare available as double-actingor spring-return units. Thecompact, modular design allowsthe actuator to be mounted fora low profile assembly. Compakactuators are matched to each valve’s torquerequirements to ensure that the most economicalvalve and actuator package is specified.12Spring-Diaphragm ActuatorsDeZURIK spring-diaphragmactuators feature all steel,cast iron and stainlesssteel construction with noaluminum parts to corrodein caustic environments. Theoutput shaft is supportedat the top and bottom with bronze bearings thatabsorb side thrust and ensure smooth, efficientthrottling control. Diaphragm actuators provide on-offor modulating control

Valve Selection Applicable Standards DeZURIK BHP High Performance Butterfly Valves are designed and/or tested to meet the following standards: ASME B16.1 Cast Iron Pipe Flanges and Flanged Fittings. Class 150 valves mate with pipeline flanges conforming to the Class 125 requirements and Clas