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Fosroc Solutions for theRail Industrywww.fosroc.comconstructive solutions
Company backgroundRail industry expertiseWith more than 80 years’ experience in developingFosroc has been a key supplier to the UK andsolutions for the construction, structural and civilinternational rail industry for many years, offering a wideengineering markets, Fosroc has become world-leaderrange of solutions to meet the industry’s demands forin this field, building a reputation for innovation, quality,performance, reliability, efficiency and network availability.www.fosroc.comcustomer focus and expert technical support.Supplied and supported from an extensive networkof administrative and manufacturing facilities acrossEurope, the Middle East, India, North and SouthAsia, Fosroc products and services offer solutionsfor construction, infrastructure and utilities markets.Our international reach is further extended throughapproved distributorships and licensee partners acrossthe globe.Fosroc products include: Cement grinding aids Concrete admixtures Surface Treatments Grouts & anchors Waterproofing Joint sealants Concrete repairs Surface coatings Industrial flooringOur experienced staff possess the knowledge andskills necessary to achieve optimum results for eachconstruction project by creating tailored solutions.A high level of assistance continues throughoutprojects from early stage specification to detailingusing computer-aided design and building informationmodelling, together with technical support on-site or viaour Help Desk.The quality, reliability and durability of our solutions,coupled with our proven track record worldwide,underpins our commitment to the rail industry. Werecognise the vital importance that these factors playin assuring passenger safety, low maintenance andminimum disruption to service.Fosroc products meet all relevant performance standardsand are manufactured under quality managementsystems certified to ISO 9001. We are a Link-upregistered supplier to the industry and many of ourproducts carry London Underground approval.This comprehensive product offering is backed byexpert technical and sales support to ensure that youA nationwide network of distributors assures readyreceive the most effective and efficient solutions. Ouravailability of Fosroc products, with efficient delivery totailored project solutions include:-sites throughout the country. Project specifications CAD and BIM detailing Technical support Site supportAPMAOVEPRD CPD SeminarsTERIALThis brochure highlights the range of solutions Fosroccan provide within the rail industry, with a detailedproduct selector on page 14.12
Solutions for the rail industrywww.fosroc.comFosroc products and services cover a multitude ofapplications across the rail infrastructure, providingsolutions for new-build and refurbishment projects inbuildings, platforms, track, utilities, roads, car parks,bridges and viaducts.Stationspages 5-6Car parkspages 9-10Tunnelspage 7Gantriespage 11Depotspage 12Bridgespage 8Undergroundstationspage 734
Station solutionsSubject to high levels of daily wear and tear, stationassets need to be maintained on a regular basis.From floor coatings and sealants to platform andrender repairs, Fosroc solutions are designed to enableyou to undertake maintenance and remedial worksquickly and efficiently, with minimum disruption topassenger operations.www.fosroc.comFloor coatingsPlatform repairs Cemtop floor levellingcompounds P averoc and PatchrocGP patch repair mortarsfor small or large areas Nitoflor epoxy resincoatings Nitoseal and Thioflexmovement andconstruction jointsealants Flamex fire-ratedsealants F osroc XR rapid settingbedding mortars Conbextra and Lokfixgrouts for fixing ironworkand drainage channels Nitoseal joint sealants Flamex fire-ratedsealantsFlat roofs Nitoproof fire-ratedUV-stable coating Fosroc Polyureawaterproofspray-applied coating Nitoseal joint sealants Flamex fire-ratedsealantsConcrete repairs and coatingsBelow ground structures Nitoprime Zincrich steelprotective coating Renderoc repairmortars for soffits andwalls Proofex fullyintegrated range ofwaterproofing anddrainage membranesand ancillaries Dekguard protectiveanti-carbonation coating Supercast PVC andhydrophilic waterstops F osroc Polyureawaterproofspray-appliedseamless coating56
Tunnel solutionsBridge solutionsFosroc offers a variety of solutions for Tunnel BoringFosroc offers a wide range of solutions for both theMachines (TBM), Cut and Cover, Drill and Blastconstruction and maintenance of bridge structures.tunnel construction methods, delivering improvementsDesigned to withstand the testing conditions of trafficin performance and cost-effectiveness throughload, vibration and aggressive compounds, Fosroctrouble-free shotcreting, waterproofing and crackproducts deliver economy, efficiency and st concrete structures Auracast precast admixtures Auramix ready-mix admixtures Auramol mould release agents P reco surface retarders used with precast andcast in-situ concrete to avoid scabbling C onbextra PM structural grout for gaps inprecast units Auracast precast concrete admixtures Auramix readymix concrete admixtures Auramol mould release agents Sprayset Shotcrete rock structureconsolidation Polyurea WPE waterproof coating Proofex waterproofing and drainagemembranes Supercast PVC and hydrophilic waterstops Nitoseal joint sealants Nitofill crack repair Cebex, Conbextra and Lokfix groutsUnderground solutionsA range of Fosroc products has been authorisedfor use in civil engineering projects within LondonUnderground and accepted for application in belowground locations, being compliant with fire performancerequirements as given in LU Standard 1-085 ‘FireSafety Performance of Materials’. Vertical and overhead concrete repairsolutions, soffit repairs, tunnel segment repairs Grouting solutions for seats, gantries, perspexscreens, ironwork and void filling Platform repairs Steel protection primer Patch repairsLUL approved products includeConbextra GPConbextra HFConbextra TSRenderoc DSRenderoc HBMRenderoc HB7Renderoc HBSRenderoc LA55Renderoc RP252Renderoc ST05Patchroc GPPaverocVisit www.fosrocrail.co.ukfor latest approvalsParapet and concrete repair solutionsGrouting solutions R enderoc repair systemfor bridge strike, soffitrepairs; spalling due tode-icing salts causingcorrosion C onbextra BB bridgebearing grout D ekguardanti-carbonationprotective coatings Nitoseal roadway jointsealants C onbextra range forgrouting of lightingcolumns and otherhardware L okfix anchor grout forgrouting of barriersCycle path/Footbridges N itoproof anti-slip coating N itoseal joint sealant8
Car park solutionsFosroc offers a fully integrated package for car parks,including a high quality car park decking range,waterproofing and maintenance solutions.www.fosroc.comStair and lift wellConcrete/render repairsDecks, turning circles & rampsExternal Renderoc wall repair and fairfacing mortars Renderoc repairmortars forreinstatement ofcolumns and fasciasNitodek range of cardecking systemsproviding a highlydurable solution fordecks, turning circles,ramps and pedestrianwalkways Dekguard protectiveanti-carbonation coating Nitoseal joint sealantsInternal Nitoflor FC anti-slip floor coating Fosroc XR rapid setting mortarfor repairs to steps Nitoseal floor joint sealant Conbextra and Lokfix grouts forironwork reinstatement Dekguardanti-carbonationprotection of columns P atchroc GP andPaveroc patch repairmortars Thioflex and Nitosealfuel resistant, highmovement, joint sealantCar park deck coatings Nitodek flexibleskid-resistant cardecking systemsproviding a highlydurable andaesthetically pleasingsolution for exposed,intermediate andbasement park areas. Nitodek UVR Topcoat,UV-stable coating fortop deck Nitodek UV-LM linemarkingUnderground concrete structuresNew build Proofex waterproofingmembranes and drainagesystems for basements andlift pits Supercast hydrophilicwaterstops for non-movementjointsRepairs to existing structure Nitofill crack injection(non-structural)Roadway and pavement repairs F osroc XR rapidsetting bedding mortarsfor repairs, bedding-inironwork and installingstone setts, paving andblock paviours Conbextra and Lokfixgrouts for fixingironwork handrails andbollards Proofex Cavitydrain internaldrainage system Supercast PVC waterstoppingsystems9 Renderoc concrete repairmortars10
Light rail and gantry fixing solutionsDepot solutionsFosroc offers a wide range of grouting and fixingFosroc offers a range of solutions to meet thesolutions for rail and gantry installations, which may bedemanding environments experienced in maintenancesubjected to heavy, dynamic and mobile loads as welldepots, cleaning facilities and bund areas.www.fosroc.comas corrosive compounds.They include a range of self-levelling floor compounds,Gantries Conbextra grouts forgrouting in gantries,filling large voids andgantries exposed tohigh wind sheeranti-slip floor coatings and joint sealants designedto withstand daily exposure to cleaning chemicalsand other potentially corrosive compounds as well asdelivering efficiency in application and durability inservice.Floor coatings Cemtop floor levelling compounds Nitoflor high performance epoxy resin coatings Nitoseal and Thioflex tough, highly resistant floor joint sealants Nitocote highly chemical resistant coatings Nitodek coatings for external areas Lokfix grout for boltfixing and anchoring Galvafroid rustprotectionUnder-rail grouting Conbextra resin-basedgrouts for gaps up to120mm and under railgrouting1112
Case studiesFosroc’s product group offerApplicationImage courtesy of Network RailCrossrailFosroc has supplied product and technical supportfor stations and London Underground facilities acrossthe massive 16 billion Crossrail scheme, includingPudding Mill, Victoria Dock, Tottenham Court Road,Kings Cross and Farringdon:Conbextra EPR: Grouting base plates, track sectionand dynamic load areas.Renderoc HB: Concrete repairs on existing structures.Supercast SW20, SWX and PVC Waterstops: Stationwaterproofing.Manchester MetrolinksCreating four new lines, this major network expansionuses Fosroc products in a number of areas:Conbextra EPR, HF and GP: Grouting for sleepersand new platforms.Lokfix: Fixing-in railings, handrails and bolt holesProofex Engage and Proofex 3000: Waterproofing atsub-stations.Thioflex 600: Robust joint sealant for bridges andstations.Nitoseal MS300: Floor joint sealant on platforms.Products included admixtures for 500,000 tonnes ofready-mixed concrete, grouts, concrete repair systems,surface treatments, waterproofing materials, adhesivesand sealants.Translink Adelaide Maintenance Depot, Belfast13ProductBenefitsPrecast concreteAuracast PC admixturesExcellent rheology at low w/c ratios leading to high quality finishIn-situ concreteAuramix PC admixturesIncreased early & long term strength of concreteReduced bleeding and segregationReduced overall application costsUnderwater concreteConbextra UWMinimises washout of concrete placed underwaterMould releaseAuramolBiodegradable, easily sprayed, clean quick stripping of formworkShotcreteSpraysetConsolidation of rock structuresAnchoringLokfix rangeFor vertical, overhead and horizontal anchorsGroutingCebex and ConbextrarangeCementitious and resins systemsThixotropic and pumpable gradesBridge bearing groutConcrete repairRenderoc hand, sprayor flow applied mortarsFast settingHigh strengthHigh-build, low shrinkageCrack repairsNitofill and NitokitrangesResin injection – water stopping repairsFlexible resinPavement repairsPatchroc GP, PaverocEmergency patch repairs –small/large areasHighway maintenanceXR rangeFast setting bedding mortarsProofex EngageAssured waterproofing due to mechanical bond to fresh concreteExcellent non water-tracking performanceEasy, quick installationPolyurea WPEShortened construction times due to rapid setting propertiesSpray-applied seamless systemProofex 3000,Self-adhesive, easy to applyWaterproofing basements grades 2 & 3Gas proof gradeConcreteGrouts, anchorsConcrete repairsThis purpose-built facility, constructed on a brownfieldsite, provides stabling, re-fuelling, maintenance andtrain-wash facilities as well as offices and storage.Proofex Engage waterproofing and gas-resistantmembrane and Proofex 3000 waterproofing andradon-resistant membrane were installed as a barrier toseparate contaminated ground from the concrete floorslab and to act as a tanking gham New StreetProofex 3000MRCopenhagen MetroWith more than 16 km of this 44 km project beingtunnels, Fosroc supplied a wide range of products aswell as on-site support and product training.www.fosroc.comDrainage membraneProofex SheetdrainRapid water dispersion due to high flow capacitySingle cuspated for ease of applicationConcrete jointsSupercast PVC/SWEconomical PVC profilesBasic polymer swellable waterstops giving excellent long term wet/dry cycle durabilityWater resistant concreteConplast WP402Integral water resisting admixture for ready mix concreteReduces porosity and permeabilityCivil engineering sealantsNitoseal, Thioflex 600Excellent adhesionForms tough highly chemical resistant sealFire rated joint sealantsFlamex rangeFire tested to BS476 Part 20For overhead and wall jointsPavement sealantsColpor 200PFHighly durable, fuel resistantAnti-carbonationDekguard rangeHighly durable and resistant to weatheringChemical resistanceNitocote rangeTough, chemical and abrasion resistant finishSuitable for a range of environmentsAnti-slipNitoproof 800Seamless, durable, fire-resistant waterproof coatingUV stable- for balconies and walkwaysSteel protective coatingNitoprime Zincrich PlusAnti-corrosion primer used with RenderocSelf-levelling screedsCemtop rangeCementitious flooring systemsFloor coatingsNitoflor rangeHigh performance epoxy resin coatingsFloor joint sealantNitoseal MS300Tough, abrasion resistant one part sealantCar park deckingNitodek rangeFlexible skid-resistant for exposed and intermediate decksJoint SealantsFosroc has provided a wide range of solutions to thismajor redevelopment project:Polyurea WPE creates seamless waterproofprotection, with a durable chemical resistant finish.Nitokit LV provides injected epoxy-based crackrepairs.Flamex 2 high performance, flexible intumescent jointsealant protects platforms.Conbextra EP10 for grouting.Lokfix P25 for fixing railings and other hardware.CoatingsFlooring14
Fosroc offers a full range of construction chemical solutions, helping to protect structuresthroughout the world. Please refer to our brochures, which include:Details of your local Fosroc office can be found atwww.fosroc.comImportant NoteFosroc products are guaranteed against defective materials and manufacture and are sold subject toits standard terms and conditions of sale, copies of which may be obtained on request. Whilst Fosrocendeavours to ensure that any advice, recommendation, specifcation or information it may give isaccurate and correct, it cannot, because it has no direct or continuous control over where or how itsproducts are applied, accept any liability either directly or indirectly arising from the use of its products,whether or not in accdance with any advice, specification, recommendation or information given by it.constructive solutions
in this field, building a reputation for innovation, quality, customer focus and expert technical support. Supplied and supported from an extensive network of administrative and manufacturing facilities across Europe, the Middle East, India, North and South Asia, Fosr
