Transcription
GREEN LINEOIL MIST SEPARATOR
CONTENTABOUT 3NINEADVANTAGESISSUES WITH OIL MISTPRODUCT LINE GREEN LINESEPARATION TECHNOLOGYREFERENCESINSTALLATION IMAGESDate: 2012-11-19Page: 2
ABOUT 3NINE
3NINE A GRIMALDIINDUSTRY COMPANYGRIMALDIIndustri ABSAGRIDevelopment ABVenCap IndPricer ABBianchi Holding AB3nine ABCycleurope FranceHolding ABLearnify ABCycleurope JapanHoldingGrimaldis MekaniskaVerkstad ABCycleurope ABThe Grimaldi Industri Groupemploys more than 1,000people world-wide and a hasturnover of 220 MEUR.Since 2002, 3nine has been amember of Grimaldi Industri ABGroup.Karlsson Industrial ABContento Svenska ABPlockmaticInternational ABDate: 2012-11-19Page: 4
MILESTONES3nine was foundedGREEN LINEAnna, Ninaand LovalaunchFirst counterflow machine,PETRA developedOver 100Patentsapproved50th Patent approvedFirstcommercializedoil mist separator,CLARAOver 7000 units sold AN20123nine wasnominated ascleanteccompany ofthe yearFirst patent aproved10air20113nineInc wasfounded3nine GmbH wasfoundedLINAOil mist separatorlaunched1st GREEN LINE machineNova Launched3nine recieves awardfor best innovationwithin categorysecurity and safety foroperators3nine Rep Office inBeijing opensEMMAOil mist separatorlaunchedDate: 2012-11-19Page: 5
3NINE INTERNATIONALPRESENCEHQ:SwedenSales tors:CanadaCzech rkeyUnited KingdomDate: 2012-11-19Page: 6
ISSUES WITH OIL MIST
PROBLEMS OIL MISTHealth Issues-Slippery SurfacesEczemaOil acneOil PneumoniaLung CancerProstate CancerCoating allsurfaces increaserisk for injuries.Cleaning-Coating surfacesdemands regularcleaning.Electrical problems-Coats all surfaces andcan cause electricalfailures.Date: 2012-11-19Page: 8
SEPARATIONTECHNOLOGY
COLLECTION SEPARATESElectrostaticfilter3nineseparatorDate: 2012-11-19Page: 10
OPERATING PRINCIPLEClean air comesout3 step cleaning1Inlet polluted airCounterflow separatesthe largest particles downto 10µm.2Disc Stack separatessmaller particles 100% 1µm3HEPA filter collectsparticles 99,95% 1µmSeparated oil/cuttingfluid is fed back out tothe machine toolDate: 2012-11-19Page: 11
1 COUNTER FLOWTECHNOLOGYA fan on top of the rotor will create asuction of polluted air into themachine.Rotation of the rotor creates an airbarrier for pre-separation, preventinglarger particles to enter between thedisc stack. Instead the particles arethrown to the wall, and separated out.Date: 2012-11-19Page: 12
2 DISC STACKSmaller particles will besucked in between thedisc stack.SEPARATION1123DISCSome particles smaller than thelimit particle (1µm) are alsoseparated if they start in a morefavorable position1µm0,5µm] 500µmParticles are separated if they hitthe disc before leaving the discstack. 1µm is the smallest particlethat is separated even if it starts atthe worst possible position2The particles will start to coalescewith each other creating heavierand larger particles3The larger they become theheavier they get and the fasterwill they move towards the edgeof the disc where they will beseparated outDate: 2012-11-19Page: 13
3HEPA-filterThe last cleaning step is when the air passes the H13 HEPA filter.Only the finest particles, such as smoke, that was not separated inthe disc stack will be collected here. The HEPA filter will take99,97% of remaining particles.Date: 2012-11-19Page: 14
SEPARATION EFFICENCYSEPARATION INSTEAD OFCOLLECTIONThe GREEN LINE Series of units canseparate 100% of all particlesdown to 1µm and 82% of particlesas small as 0.75µm.Date: 2012-11-19Page: 15
DISTRIBUTIONThe diagram is based on the assumption of150mg fed in and a log-normal distribution ofDV50, Σ0.6. This would be a fairly difficultapplication.Date: 2012-11-19Page: 16
AUTOMATIC CLEANINGSOLUTIONFor difficult applications with alot of solid sticky particles,3nine’s patented solution CIP(Cleaning In Place) willautomatically clean the discsin order to avoid anyclogging. It is easy to installand uses clean cutting fluid toclean the surfaces.CIP (Cleaning In Place)Date: 2012-11-19Page: 17
MULTI ROTOR TECHNOLOGYMulti disc-stack rotortechnologyAir flow requirementdetermines amount ofrotors.1 rotor 300m³/hDate: 2012-11-19Page: 18
PRODUCT LINEGREEN LINE
GREEN LINE SERIESAir flow capacity:300m³/hMachine tool cabin size: 2m³Air flow capacity: 600m³/hMachine tool cabin size: 6m³Air flow capacity: 900m³/hMachine tool cabin size: 9m³Air flow capacity: 1200m³/hMachine tool cabin size: 12m³Date: 2012-11-19Page: 20
NOVA 300m3/hAutomaticcleaning unit(optional)RGB LED LightcommunicationAwardwinningproduct atthe SalonIndustrie Paris2012Categorysecurity99,97% Particlefree airErgonomic filterchange underhatch100% of particlesdown to 1µm,out separatedDate: 2012-11-19Page: 21
1NOVA BASIC1RGB LED List2HDC - connection3End Filter (HEPA H13)4Simple Filter monitor- When pressure drop is going up to 480 Pa.Alarm goes on.Date: 2012-11-19Page: 22
2NOVA ADVANCED1RGB LED List2Harting Type Connection3End Filter (HEPA H13)4CIP (Cleaning Unit)5Possible integration with Machine Tool7Control box- Advanced filter monitoring based onpressure drop and flow rate measurements- Warning when end filter is starting to clog- Alarm when filter is clogged- Warning when system pressure drop isstarting to build up- Alarm when system pressure drop gets high- Alarm if drive belt lossDate: 2012-11-19Page: 23
ADVANTAGES
SIMPLICITYInstallationOne machine for all applicationsGREEN LINE oil mist separators works for all applications using cutting fluid or oil in the process.From simple applications such as lathing, to more difficult such as grinding or die casting.Simple installationJust install the machine on top of the machine tool, or on a pillar stand and plug in theHDC connector .No pipe work required!Pipe works should always be avoided due to the sedimentationof oil in the pipes which can cause fire hazards.No pipe flexibility!Install the oil mist separator on top of themachine tool and you can move the machinetool freely according to your productionrequirements.Date: 2012-11-19Page: 25
SIMPLICITYMaintenanceReduce maintenance to a minimumCompeting technologies are oftencombined with frequent filter changesand/or frequent washing.With GREEN LINE oil mist separators, theonly maintenance required is the filterchanges approx. every 2-4 years(depending on application).Automatic cleaningThanks to 3nine’s patented solution CIP (Cleaning In Place)the rotor is constantlycleaned during operation to avoid any clogging. It is easy to install and uses cleancutting fluid to clean the surfaces.Date: 2012-11-19Page: 26
ECO SOLUTIONRE USERE DUCERE CYCLE
RE USEAIR/HEATThe air coming out from our units is soclean that you can reuse the air directlyinto the workshop. No need to vent it outfrom the factory!This will lower heating costs drastically,especially during winter time.
RE DUCEThanks to 3nine’s extremely high separationrate, the end filter (HEPA-filter H13) is rarelychanged. On an average every 2-4 years.This means lower hazardous waste andlower CO2 emission due to lesstransportations.
RE CYCLEThanks to 3nine’s highseparation rate, oil andcoolant are constantlyseparated out to be reusedagain in the process.You will therefore save bothmoney on the recycledcutting fluid, but most of allyou will reduce the negativeimpact on environment.
RE CYCLE2 900 000L/Y!Thanks to all our customer worldwide, Over 2.9million literoil/cutting fluid is separated andrecycled every year!That would fill up 64 tank trucks!
TESTIMONIALSREFERENCES
TESTIMONIALS”Upon first hearing about the technology, we thought thiswas just another mist collector. We have tried others in thepast that worked for a short time and clogged up withcutting fluid and did very little to improve the air quality. The3nine Mist Separator however, have a very high purificationrate and minimum filter replacement (2 years with onefilter). The machine operator as well as other staff membershave noticed a significant improvement in the air quality.Thank you for introducing us to the 3nine product line.”Mr Charles Goforth, President Bargo Engineering Inc. Fayetteville, USADate: 2012-11-19Page: 33
TESTIMONIALS”Before installing the 3nine oil mist separator, we had tochange filter every two weeks.”Mr Jim Leach, Okuma Large Body Cell Machine Manager at MOOG Inc. AircraftGroup, New York, USA”With 3nine oil mist separator we have guaranteed lowmaintenance costs.”Mr Åke Falk, Production Manager, Sandvik Coromant AB, SWEDENDate: 2012-11-19Page: 34
TESTIMONIALS”Thanks to 3nine’s oil mist separator we now have anoutstanding air quality in the workshop, and themaintenance costs have drastically reduced.”Mr Markus Gutjahr, Mechanical Production Manager, COMET AG, SWITZERLAND”Thanks to 3nine’s modern technology, we can keepmaintenance cost on a minimal level.”Mr Pottrick, Installation Manager, Eikoff Maschinenfabrik GmbH, GERMANYDate: 2012-11-19Page: 35
TESTIMONIALS“Our first Clara was installed over a year ago, and hasrequired ZERO maintenance.We now have three 3nine units installed, and our shopair is noticeably cleaner. The fact that the units arequiet and mounted directly on our machines is abonus.”Dennis Yeaton, General Manager Triangle engineering Inc. USADate: 2012-11-19Page: 36
REFERENCESDate: 2012-11-19Page: 37
INSTALLATIONIMAGES
INSTALLATIONSANNAon MazakNOVAon OkumaDate: 2012-11-19Page: 39
INSTALLATIONSNOVAon MazakNOVAon Index TraubDate: 2012-11-19Page: 40
was just another mist collector. We have tried others in the past that worked for a short time and clogged up with cutting fluid and did very little to improve the air quality. The 3nine Mist Separator however, have a very high purification rate
