DATACENTER COOLING - ABB

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DATACENTER COOLING» RELIABLE, EFFICIENT AND SUSTAINABLE WITH DENCO SOLUTIONS

» IT security: effective and innovativeStable and preciseair conditioningunder every conditionWe set standards in heat exchange. Our promise: perfect fit,reliable and sustainable solutions as a sign of the times. Withhighly efficient air conditioning equipment supplemented withpowerful auxiliary systems, we cover a comprehensive spectrumthat has grown into the largest portfolio in the world.The back-up of the future: climate control of data centers.We deliver first-class innovative solutions for sensitive requirements, suchas particularly demanded by information technology. A reliable data centercooling systems demands a great deal of attention, since it is associatedwith considerable challenges: constant operational reliability, dynamic roomconditions and a reduction of the operating costs are the most importantparameters for efficient and reliable air conditioning of small to largedata centers. This is where we invest our expertise, in touch withstate-of-the-art technology and with an exceptionally keen awarenessof innovations and influential trends. We are orient our work on therecommendations of the US professional association ASHRAE(American Society of Heating, Refrigeration and Air-Conditioning Engineers).The chart demonstrates that independent of the outdoor air conditions,we ensure the comfort zone of your IT with our reliable cooling systems.2

PROMISEClose control units are much more than justwords for us; they are also a promise. A promise,which we can keep due to our long-lastingexpertise. All units of the DENCO product seriesare bywords for cooling accurate to the degree,exact control of humidity and absolutely reliable,space-saving and at the same time energy-efficient air conditioning solutions.ENERGY CONSUMPTION: Compression refrigeration:Higher operating costs,but lower investment costs Adiabatic cooling:Higher investment costs,but lower operating costsTHERMAL CONDITIONS:Ambient temperatureData center temperature3

INTELLIGENT COMPLETE SYSTEMSFOR EVERY DATA CENTERCommercial data centers, all kinds of companies, and especiallytelecommunication systems depend on the maximum availabilityof information technology. Perfect data back-up, a redundant energysupply and fail-safe hardware are a matter of course – and reliable,precise and efficient hardware cooling is a must. With regard tocooling, humidifying and cleaning air streams, as experts for airtreatment we can make a decisive contribution to the efficiencyof buildings and their functional rooms. The combination of customizedclimatisation technology paired with reliability and minimum energyconsumption over the entire life cycle of FläktGroup systems paysoff in cash, systems operational reliability, and productivity.We face the future and challenges of IT cooling with comprehensiveand sustainable performance portfolios that permit higher powerdensity, dynamic operating states, and synchronous growthprocesses. With our efficient close-control climate concepts,we can satisfy all requirements from powerful cooling at peaksummer conditions to minimum operation costs throughoutthe course of the year and offer you an optimalprice/performance ratio: Indirect free cooling in combinationwith adiabatic humidification Direct free cooling Compression cooling Cold-water based systemsConvince yourself of the three categoriesof our diverse product range: Innovative Air2Air solutions Interior systems Outdoor facilities4

First rate efficiency. Our promise for your data center: thereliable reduction of so-called Power Usage Effectiveness(PUE). The PUE formula determines the efficiency ofenergy consumption within a data center. Efficientprecision air conditioning is a major factor for thesuccessful reduction of PUE. Our systems achievea partial PUE (pPUE) as far as 1.03.Intelligent and customizedproduct solutions for yourindividual requirements.5

» Cooling is essential, efficiency is the keyOptimise conditionsand maximise your savingsThe Uptime Institute Unbiased, third-party data centreresearch organisation Founded in 1993 www.uptimeinstitute.comWith energy costs increasing pressure on data centres and morethan two-thirds describing that reducing energy consumption is“very important”1, control of room temperature is no longer ourindustry’s only priority. Buying more efficient equipment can bea good start, but you can maximise savings by evaluating youroperating conditions, enabling cost reduction to be madeASHRAE American Society of Heating,Refrigerating and Air-ConditioningEngineers Mission statement: To advancethe arts and sciences of heating,ventilation, air-conditioning andrefrigeration to serve humanityand promote a sustainable world. Founded as ASHAE in 1894 Modern format due to mergerof ASHAE and ASRE in 1959 www.ashrae.orgyear-on-year.ASHRAE Thermal Guidelines2ClassDry-BulbTemperature ( C)Humidity Range(Non Condensing)A115 – 32A210 – 35A35 – 40-12 C DP & 8 % to 85 % RHA45 – 45-12 C DP & 8 % to 90 % RHMaximum Rateof Change ( C/hr)20 % to 80 % RH5 / 20Class B and C do not apply to data centres.For the classes above, the guidelines have a recommended dry bulb temperature range of 18 C to 27 C. DENCO products recognise the developments inIT equipment and are designed to capitalise on these capabilities. The highertemperatures allow for better efficiency thoughout our range. Alongside thisopportunity, we also have knowledge and experience of other methods tosave energy: A sensible heat ratio (SHR) of 1 is best for performance. All the energy usedis going directly into cooling the dry-bulb temperature of the air.Any other value than 1 shows that energy is being wasted. EC fans or inverter compressors enable great energy savings. These technologies combined and networking strategies, such as running redundancy,enable greater savings than the sum of the individual parts. Use hot and/or cold aisle configuration: higher air inlet temperatures increase freecooling potential. Humidifiers can be a source of energy waste: a sealed room can reduce orremove humidification needs or only require installation of humidifiers onsome units. Air tightness expresses how well sealed the room is. It helps the stabilityand control of an environment. Uptime Institute 2013 Data Centre Industry Survey – Matt Stansberry & Julian Kudritzki Allowable boundaries are expansive values based on assessment of specificationand adhering to ASHRAE assessment methodology. Values: “2011 Thermal Guidelinesfor Data Processing Environments – Expanded Data Center Classes and UsageGuidance”126

THE FORMULASFOR ECONOMISINGIncrease your profits on the bottom lineSHR: Sensible Heat RatioAn SHR of 1 is ideal. It demonstrates that all the energy isbeing used to cool the air, whereas a lower value showsthat the moisture content in the air is being changed duringthe cooling process, i.e. condensation is being made. Othermethods of calculating SHR include looking at inlet or outlettemperatures and moisture.Sensible Heat Radio Gross Sensible CapacityGross Total CapacityEER: Energy Efficiency RatioThe EER expresses a comparison of the how much usefulcooling has been made relative to the amount of powerthat has been used by the unit. It is a sample of a specificcondition at a particular moment and would be affected byconditions indoors as well as outside of the building.Energy Efficiency Ratio Effective CoolingPower InputSEER: Seasonal Energy Efficiency RatioAs EER values would vary when comparing the same system in different locations with different climates, the SEERis a useful annualised comparison. The use of total is tosignify a time period relating to interest.Seasonal EnergyEfficiency Ratio Total Effective CoolingTotal Power InputPUE: Power Usage EffectivenessThis metric has received rapid adoption by the industry asa simple method to give a ratio as to the power requirements to maintain operation of your IT equipment. This isdiscussed in greater depth on the next page.Power UsageEffectiveness Total Power ConsumptionPower Consumption by IT Equipment7

» Spend all your energy on performanceFour categories classifythe accuracy of a PUEmeasurement:PUE Category 0 IT load measured at UPS output(s) Total data centre power measuredat the utility meters Peak utilisation/demand ina single snapshot measurementMINIMISING USE,MINIMISING COSTSPower usage effectiveness (PUE) is a ratio to assess how much energy hasbeen used to service or cool the IT equipment in the data centre relative tothe amount of energy used by the IT equipment. It has a simple equation:PUE Category 1Power Usage Effectiveness PUE Category 2The ideal value is 1, where all energy used within the data centre has onlybeen used on the IT equipment and therefore no cooling, lighting, uninterrupted power supply (UPS) losses or mechanical services have been required tokeep the IT equipment running. IT load measured at UPS output(s) Total data centre power measuredat the utility meters 12 month cumulative readings IT load measured at PDUssupporting IT loads Total data centre power measuredat the utility meters Peak utilisation/demand ina single snapshot measurementPUE Category 3 IT load measured at the pointof connection of IT devicesto electrical system Total data centre power measuredat utility meters 12 month cumulative readingsTotal Power ConsumptionPower Consumption by IT EquipmentThe Uptime Institute survey estimates that an average PUE amongst datacentres is 1.651, but also advises that with companies investing in betterenergy efficient equipment and adopting industry best practice, this numbercould be reduced considerably. Some companies have been noted to performexceptionally, achieving PUE scores of 1.10 or less, the implication that forevery 1 kW of energy they use on IT equipment, it only requires 0.1 kW ofenergy to cool, light and maintain the data centre.When using PUE, caution is required: the figure can easily be manipulated.As the IT equipment’s energy is the denominator of the equation, then if youhad two quotes, both with the same mechanical equipment, but one has lessefficient IT equipment, the less efficient quote would have a better PUE value,even though, in the real world, it would be the wrong option.We would recommend, where possible, using the highest category as themeasurement technique for sampling your PUE. The lower the category theless accurate your sample of PUE will be. It could be affected by hot or colddays as well as by underutilised IT equipment. Using a lower category willalso mean it is difficult to know if you are making effective improvementsto your energy saving.18 ased on self-reported figures in the Uptime Institute 2013 Data Centre IndustryBSurvey – Matt Stansberry & Julian Kudritzki

Green thinking, reliable focusLittle affect, little effectGreen ITGreen IT can mean different things to different individuals or organisations. For instance:“Green IT is a collection of strategic and tactical initiatives that directly reduces the carbonfootprint of an organisation’s computing operation” is a part of how BCS, The CharteredInstitute for IT, outline the subject.Alternatively, Greenpeace equate ‘Green IT Energy Efficiency Renewable Energy’ withan emphasis and focus on the source of the energy, rather than just the efficiency of theconsuming device.Others may combine these ideologies, but the objective is the same: reduce and minimiseour industry’s impact of the environment that we inhabit. All our products have efficiency asa central focus, reducing our consumption, and some products can utilise their environmentconditions to provide freecooling for your systems.We believe by having a green approach and technical expertise, combined with our customers desires and applications, we can together make our environment a better place for all.Tier ClassificationThe Uptime Institute devised a set of tier classifications to be able to consistently describeand compare data centres and their infrastructure in terms of projected reliability and uptimeavailability.The standard is designed in a manner so that any site is limited to its weakest subsystem.It helps individuals to understand and assess complex infrastructure when comparingacross sites and can allow for a common comparable aspect on what might be vastlydiffering designs.DENCO products are designed in awareness of this standard and its growing popularityand use within the industry and therefore have several options to help align with your tierrequirements. Whether that is N 1 networking capabilities for seamless maintenance or dualpower supply inputs.9

We secure andconserve resources –in the long-termTechnological progress. We contribute to global stability with a high degree of innovation andefficiency. The results of our intensive development work are ecological and economic systemsolutions that promise future-oriented close-control air conditioning of data centers.Information and communication technology shows us the future, opens new possibilities, but also requiresa considerable share of our electricity. In numbers: the data centers in Germany alone require annually more than tenterawatt hours of electricity, which corresponds to the power of two nuclear power plants. And the numbers are onthe rise. For this reason, we are increasingly focusing on the topic of “Green IT”, with the objective of protecting theenvironment and promoting the environmentally sound use of communication and information technology.With an exceptional sense of responsibility for our environment and the future, our special attention is directedtowards the development of an innovative and sustainable product range that guarantees low CO2 emmission,a high level of energy efficiency, and low operating costs.Production Wurzen: Europe’s largest production factoryfor air-handling units.Maximum capacity with highest claim to sustainability:for a production area of 25,000 m2, more than 300 staffin three shifts on 22 assembly lines produce over 7,000CAIRplus units per year. The output: unique quality in thesign of “Green IT”.10

Our innovative Air2Air systemsconform to all requirements of Green IT.CAIRplus Close-control air conditioning by direct free cooling – with CAIRplus weoffer a well-proven technology for climate control of data centersusing outdoor air, which ensures considerable energy savings.CAIRplus is Eurovent certified.Adia-DENCO Indirect adiabatic cooling lowers the energy and operatingcosts by up to 70% – The innovative Adia-DENCO worksaccording to the principle of indirect free cooling incombination with adiabatic humidification forremoving heat. Therefore it features anextremely low energy consumption.11

Ultra-Denco Multi-Denco Row-Denco ELEGANT SOLUTIONSFOR ANY CLAIMOur CRAC – Computer Room Air Conditioning units of the DENCOproduct series specify the most modern state of technology forclose-control air conditioning in a data center.Many years of expertise justify the unique product line with absolutely precisecooling solutions, exact observance of air humidity and absolutely reliability,space-saving and simultaneously energy-efficient air conditioning. The DENCOclose-control units do justice to the highest requirements in data centers andtelecommunication installations, and provide a valuable contribution to reliableoperation and continuous availability of indispensable information technology.12

Innovative features of yourindividual DENCO equipment: EC fans Inverter-compressor technology Upflow/Downflow DX/chilled water option with sensitive heat ratio (SHR) 1 Racks can be used with a waste heat of up to 30 kWDENCO :perfect form inside Variety ofimplementation: H yper-scale datacenters H PC datacenters E dge datacenters RetrofittingThe DENCO product series offers highest precision for variousapplication scenarios and individual requirements: fromUltra-DENCO for use in data centers with high IT powerto our Multi-DENCO, a diversified product for manyusages, up to the Row-DENCO, which is requiredfor racks with high power density.Production site in Liberec, Czech Republic13

» Free air cooling par excellenceAmbient air becomesan energy source14

Both our compressor-based as wellas our compressor-free systems offerhighest quality and flexibility with quiet working.Our products reflect our philosophy of sustainability:with the smallest footprint our systems conserve theenvironment and valuable resources, and ensure lowenergy consumption as well as reduced operating costs.Outdoor solutionmakes the differenceCONDENSING UNITCHILLERDATA CENTERINDIRECT FREE COOLEREVAPORATIVEAIR COOLERDIRECT FREE COOLER15

DECISION MATRIXFOR YOUR OPTIMAL SYSTEMHeat load15 MWH2OH2O / Air2Air1,5 MW500 kWDX / H2O50 kWH2ODX5 kW20 30 40 Return-airtemperatureFind your perfect system!Settle for the correct close-control air conditioning system with our flexibleproduct combinations. The Figure shows the recommended systems whichare categorized depending on server temperature and thermal load.16WATER-BASED SYSTEMS (H2O)DIRECT EXPANSION SYSTEM (DX)AIR-BASED SYSTEMS (Air2Air) Ultra-DENCO evaporative cooler Multi-DENCO chiller dry cooler Row-DENCO chiller Row-DENCO condenser unit Multi-DENCO condenser unit/condenser Adia-DENCO CAIRplus

» Highlights and referencesAmazing hyper-scaledata centre campusBulk N01 Data campus is located in the south of Norway in Vennesla, closedto the attractive city of Kristiansand. The N01 Campus has the capacity for over300.000 m² of secure and flexible white IT buildings. Potential power capacityup to 1000 MW of 100% renewable hydroelectric energy making N01 Campusto the ultimate location for a new sustainable green data center.The first building is equipped with Flaktgroup Adia-DENCO especially designed for regionswith high snow loads and cold ambient temperatures. 2400 m² of white space running with4 Adia-DENCO’s in an n 1 configuration. The wall units are able to provide up to 400 kW.The volume flow of the units are in peak operation up to 100.000 m³/h. A special exhaustair outlet and an additional roof heating prevents snow loads on the roof of the unit.Thanks to our technology, BULKN01, could take the next step towards a sustainable world.Our Adia-DENCO unit can run purely on rain water harvested on the roof of the data centers.This means no secondary water source is needed.Highlights forreliable coolingFor efficient air conditioning of its factory-side computer center, Daimler AG commissionedthe climate manager in 2011. Our Ultra-DENCO range convinced the client with a unique price/performance ratio as well as a comprehensive liability including a long warranty period. Thehighest requirements of future server cooling withstood the test of especially comprehensiveoperational reliability. After a careful planning phase, Daimler AG equipped its computer centerwith six Ultra-DENCO 100 C and 100 CH systems. The installation phase took some time and wasa special challenge, since the outfitting had to take place during ongoing production. However thesubsequent success justified the new installation: our units now provided the 100 m² server roomwith climatic cabinets for the regulation of the automatization and the complete robot control.The new unit is integrated in the building management system of Mercedes-Benz, so that malfunctions can be immediately recognized and resolved at the PC. Apart from the room, the intakeor discharge temperature as well as the current temperature in the raised floor, the position ofthe cold water valves in the Ultra-DENCO cabinets can also be monitored.Even on hot high-summer days, the innovative close-control air conditioning solution has provenitself and ensured a cool “company head”.17

First ServiceAlways at your sideOur services at a glance Own heat exchanger production Use of certified products

expertise. All units of the DENCO product series are bywords for cooling accurate to the degree, exact control of humidity and absolutely reliable, space-saving and at the same time energ