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Automation systemSIMATICS7-1500, ET 200MPAutomation systemSystem Manual12/2014A5E03461182-ACPreface1Documentation guide2System overview3Application planning4Installation5Wiring6ConfiguringBasics of program7processing8Protection9Flexible automation concepts10Commissioning11SIMATIC memory card12CPU display13MaintenanceTest functions and fault14resolution15Technical specificationsADimension drawingsBAccessories/spare partsCService & Support

Legal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.CAUTIONindicates that minor personal injury can result if proper precautions are not taken.NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions.Qualified personnel are those who, based on their training and experience, are capable of identifying risks andavoiding potential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommendedor approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.Siemens AGDivision Digital FactoryPostfach 48 4890026 NÜRNBERGGERMANYA5E03461182-AC 12/2014 Subject to changeCopyright Siemens AG 2013 - 2014.All rights reserved

PrefacePurpose of the documentationThis documentation provides you with important information on how to configure, install, wireand commission the S7-1500 automation system/ET 200MP distributed I/O system.Basic knowledge requiredA basic knowledge of automation technology is required to understand the documentation.Scope of validity of the documentationThis documentation is valid for all products from the SIMATIC S7-1500 and SIMATICET 200MP product families.ConventionsSTEP 7: In this documentation, "STEP 7" is used as a synonym for all versions of theconfiguration and programming software "STEP 7 (TIA Portal)".Please also observe notes marked as follows:NoteA note contains important information on the product described in the documentation, on thehandling of the product or on the section of the documentation to which particular attentionshould be paid.Automation system4System Manual, 12/2014, A5E03461182-AC

PrefaceSpecial informationNoteImportant note for maintaining operational safety of your plantPlants with safety-related features are subject to special operational safety requirements onthe part of the operator. Even suppliers are required to observe special measures duringproduct monitoring. This is why we inform you about product developments and features thatare or may become important for the operation of plants with regard to safety in a specialnewsletter. You need to subscribe to the corresponding newsletter to ensure that you alwaysremain up-to-date and are able to make any necessary changes to your plant regardingoperational safety should the need arise. Please go etter/guiThemes2Select.aspx?HTTPS REDIR&subjectID 2) and register for the following newsletters: SIMATIC S7-300/S7-300F SIMATIC S7-400/S7-400H/S7-400F/FH SIMATIC S7-1500/SIMATIC S7-1500F Distributed I/O SIMATIC Industrial SoftwareSelect the "Current" check box for these newsletters.NoteWhen F-CPUs are used in safety mode, note the description of the fail-safe system SIMATICSafety Programming and Operating Manual SIMATIC Safety - Configuring and WW/view/en/54110126).NoteProduct informationThe product information on the S7-1500 automation system/ET 200MP distributed I/Osystem contains: Module overview of SIMATIC, S7-1500 and ET 200MP Additions to the documentationThe product information can be found on the view/en/68052815).Recycling and disposalThe products are low in pollutants and can be recycled. For environmentally compliantrecycling and disposal of your electronic waste, please contact a company certified for thedisposal of electronic waste.Automation systemSystem Manual, 12/2014, A5E03461182-AC5

PrefaceAdditional support Information about technical support can be found in the appendix to this documentation. The range of technical documentation for the individual SIMATIC products and systemscan be found on the Internet (http://www.siemens.com/simatic-tech-doku-portal). The online catalog and the ordering system are available on the ty informationSiemens provides products and solutions with industrial security functions that support thesecure operation of plants, solutions, machines, equipment and/or networks. They areimportant components in a holistic industrial security concept. With this in mind, Siemens’products and solutions undergo continuous development. Siemens recommends stronglythat you regularly check for product updates.For the secure operation of Siemens products and solutions, it is necessary to take suitablepreventive action (e.g. cell protection concept) and integrate each component into a holistic,state-of-the-art industrial security concept. Third-party products that may be in use shouldalso be considered. You can find more information about industrial security on the ).To stay informed about product updates as they occur, sign up for a product-specificnewsletter. You can find more information on the tomation system6System Manual, 12/2014, A5E03461182-AC

Table of contentsPreface . 41Documentation guide . 112System overview . 1332.1What is the SIMATIC S7-1500 automation system? .132.2What is the SIMATIC ET 200MP distributed I/O system? .162.3Components .19Application planning . 233.13.1.13.1.23.1.345Hardware configuration .23Hardware configuration of the S7-1500 automation system .23Hardware configuration of the ET 200MP distributed I/O system with PROFINETinterface module .25Hardware configuration of the ET 200MP distributed I/O system with PROFIBUSinterface module .263.23.2.13.2.2System and load power supply .27Use of system power supplies .29Special considerations for the use of a system power supply in the first powersegment .313.3Use of load power supplies .333.4Power balance calculation .34Installation . 374.1Basics.374.2Installing the mounting rail .394.3Installing a system power supply .434.4Installing a load current supply .444.5Installing the CPU .464.6Installing the interface module .484.7Installing I/O modules .49Wiring . 515.1Rules and regulations for operation .515.2Operation on grounded infeed .535.3Electrical configuration .565.4Wiring rules .595.5Connecting the supply voltage .615.6Connecting system power supply and load current supply .62Automation systemSystem Manual, 12/2014, A5E03461182-AC7

Table of contents6785.7Connecting interfaces for communication . 645.85.8.15.8.25.8.3Front connector for the I/O modules . 65Wiring front connectors for I/O modules without shield contact element . 67Wiring front connectors for I/O modules with shield contact element . 70Bringing the front connector into final position . 755.95.9.15.9.2Marking the I/O modules . 77Labeling strips . 77Optional marking . 78Configuring . .56.1.4.6Configuring the CPU . 80Reading out the configuration . 80Address assignment . 84Addressing - overview . 84Addressing digital modules . 86Addressing analog modules. 88Process images and process image partitions . 90Process image - overview . 90Assign process image partitions to an OB . 91Update process image partitions in the user program . 91Backing up and restoring the CPU configuration . 92Overview . 92Backup from online device . 94Upload from device (software) . 97Upload device as new station . 99Snapshot of the monitor values . 100Overwriting actual values of a data block with snapshot values . 1036.2Configuring ET 200MP distributed I/O system . 105Basics of program processing .1067.1Events and OBs . 1067.2CPU overload behavior . 109Protection .1118.1Overview of the protection functions . 1118.2Configuring access protection for the CPU . 1128.3Using the display to set additional access protection . 1168.4Using the user program to set additional access protection . 1168.5Know-how protection . 1178.6Copy protection . 1208.7Protection by locking the CPU/interface module . 122Automation system8System Manual, 12/2014, A5E03461182-AC

Table of contents9101112Flexible automation concepts . 1239.1Standard machine projects figuration control .124Rules .126Control data record for the S7-1500 Automation System .128Control data record for the ET 200MP distributed I/O system .130Feedback data record of the ET 200MP distributed I/O system .132Configuring and programming configuration control .134Transferring control data record in the startup program of the CPU .136Behavior during operation .139Example of a configuration control .139Commissioning . 14210.1Overview .14210.2Check before powering on for the first time .14410.310.3.110.3.2Procedure for commissioning the S7-1500 automation system .145Removing/inserting a SIMATIC memory card on the CPU.147First power-on of the CPU .14910.410.4.110.4.2Procedure for commissioning the ET 200MP distributed I/O system .150Commissioning the ET 200MP for PROFINET IO .150Commissioning the ET 200MP for PROFIBUS DP .15110.510.5.110.5.210.5.310.5.4Operating modes of the CPU .152STARTUP mode .152STOP mode .155RUN mode .156Operating mode transitions .15710.610.6.110.6.2CPU memory reset .158Automatic memory reset .159Manual memory reset .16010.710.7.110.7.2Identification and maintenance data .161Reading out and entering I&M data .161Record structure for I&M data .16410.8Shared commissioning of projects .166SIMATIC memory card . 16711.1SIMATIC memory card - overview .16711.2Setting the card type .17111.3Data transfer with SIMATIC memory cards .172CPU display . 173Automation systemSystem Manual, 12/2014, A5E03461182-AC9