DME Standard - Jiffy-Tite Connectors

Transcription

DME Standard - Jiffy-Tite ConnectorsDME Jiffy-Tite plugs used with DME Jiffy-Tite(flow-through) type sockets and DME JiffyMatic (automatic shut off type) sockets aredesigned for use with plastics molds and diecast dies in water, air or oil lines. They featurea combination brass and stainless steel leakproof construction; have a maximum ratedcapacity of 13 bar and withstand temperaturesof up to 200 C with supplied Viton seals.DME Jiffy-Tite and Jiffy-Matic sockets can beused interchangeably with the same Jiffy-Titeplugs already in your mold or die. Comparablesizes of both type sockets have the same ODpermitting interchangeability even when theplugs are flush mounted. Seals and hose barbsare easily replaceable saving cost.www.dmeeu.com

Cooling ItemsJiffy Tite RangeThe Jiffy-Tite plugs and sockets provide a quick connect & disconnect method of changing heating & cooling hoses to themold, as well as, from water manifolds or supply source. It is important to cool the mold so that the plastic material coolsas quickly as possible to set up the part sufficiently so that it can be ejected from the mold as quick as possible for shortcycle time. This helps to maintain part appearance & flow of material. Countersunk plugs can easily be connected anddisconnected because of the extended sleeve. The angular connections prevent kinks from forming in the hose.Working PressurePB 13 bar, maximum static working pressure with safety factor 4 to 1.Working Temperature*-15 C up to 200 C depending on the medium.AdvantagesAvailable in single shut-off, double shut-off or straight-through versions. The shut-off couplings (with valve) are equippedwith nickel plated sleeves for quick and accurate visual differentiation.Couplings foreseen with the Replaceable Viton Seal. Easy to change with Seal Removal Tool for customers benefit.They are known for their larger flow through-holes what results in more flow, faster cycle times and greater cooling.Jiffy-Seal Pre-applied Thread Sealant on all male nipplesMaterial CouplingBack BodyValve BodySleeveSleeveValveLocking BallsSealsSpring & Locking RingsBrassBrassBrass (without Valve)Brass, Nickel Plated (with valve)BrassAISI 420Viton AISI 301PlugPlug ProfileAdapterValveSpring and Locking RingSealBrassBrassBrassAISI 301Viton Safety instructions:In the event of incorrect selection, incorrect and improper use, quick connect couplings and their accessories may causedamage to property and personal injury !17/07/2012The consequences of incorrect selection, incorrect and improper use may be:2 Ends of hoses, coupling and plug components or accessories may fly around.2 Contact with fluids that are damaging to the health, toxic, cold or hot.2 Leakage of fluids under high pressure.2 Explosion or combustion of leaking fluids.2 Injuries and damage caused by uncontrolled movements of system parts through drop in fluid pressure.2 - www.dmeeu.com

Cooling ItemsOperating Instructions2 Coupling with two-handed operation : Couplings is effected by pushing back the sleeve, and at the same time,pushing the connector into the coupling. During the coupling make sure that the connector is pushed into thecoupling as far as it will go. When the maximum push-in position has been reached, the sleeve must be released andonly then the connector. The sleeve must move towards the connector until it reaches the same initial position asbefore actuation. It is important to check whether the lock has snapped into place by pulling the connector.2 Caution ! Fluid may leak during coupling, especially with couplings that are under pressure. Make sure that any fluidthat may leak under these circumstances does not create any hazard.2 When Uncoupling without the built in valve (Jiffy-Tite ), it is essential that the fluid should be shut off beforeuncoupling. Uncoupling is affected by pushing back the sleeve. The coupling valve shuts off any further fluidsupply, and at the same time the connector is pressed out of the coupling by the remaining fluid pressure and thevalve spring. During uncoupling the connector must be firmly held in the hand in order to prevent it from spinningdangerously out of control.Installation instructionsBefore installation make sure that the selected quick coupling is suitable for the fluid to flow through it, with respect toits design , materials, seals, working pressure and working temperature.2 The installation location of the quick coupling or the connector must be in such a way that the operator cannot injurehimself through dangerous locations in the direct vicinity, eg. slipping, jamming, contamination or burning2 When using hoses, the permissible operating pressure and temperature must not be exceeded. The hoses must besecured against slipping off the fittings with hose clamps.2 The recommended direction of flow is from the coupling to the connector, insofar as nothing else is specified.2 If no Jiffy-Seal Thread sealant available the threads must be coated with suitable sealing agents such as PTFE tape.2 Covering caps and protected connectors are recommended for uncoupled connectors and couplings in order toprevent damage or contamination.Maintenance InstructionsDME couplings are largely maintenance-free with standard applications and careful treatment, with the correctselection of coupling type and materials. We recommend a regular custom-made maintenance procedure, coveringthe following points:2 External visual inspection of the DME coupling combination. In theevent of dirt accumulation in the functional area of coupling andconnector this must be cleaned. The following properties requirereplacement of the parts in question: torn, damaged, very dirty orcorroded parts, leaks in clutch of connector parts.2 Replacement intervals for quick connect couplings or replacement ofthe Viton seal with the Jiffy Seal Removal ToolJSTK-235Operating Combinations17/07/2012PCS-Series** male plugswith SVK-Series sockets (equivalent size)Std. male, female or extension plugswith SVK-Series sockets (equivalent size)VALVES CLOSEDVALVE CLOSEDVALVES OPENVALVE OPEN** The PCS-Series Jiffy Matic Male plugs can only be used for two-way shut-offs and must be used with the SVK-Series Jiffy-Matic Sockets.www.dmeeu.com - 3

DME Jiffy N6FLOW CHANNELmax. Ød 7/07/2012P.384 - www.dmeeu.com

DME Jiffy N6P.14P.14P.14Spare 16P.39P.15P.42P.4117/07/2012P.20P.41P.34Not for “Push-to-Lock”For “Push-to-Lock”P.42P.42www.dmeeu.com - 5

DME Jiffy N9FLOW CHANNELmax. Ød .3717/07/2012P.386 - www.dmeeu.com

DME Jiffy N9P.14P.14P.14Spare 16P.39P.15P.42P.4117/07/2012P.20P.41P.42Not for “Push-to-Lock”P.42P.34For “Push-to-Lock”www.dmeeu.com - 7

DME Jiffy N16FLOW .388 - www.dmeeu.com

DME Jiffy N16P.14P.14P.14P.16P.16Spare PartsP.15P.15P.1617/07/2012P.16P.15www.dmeeu.com - 9

DME JiffyNConnector plugs with PTFE sealREFN 6-1/8” AN 6-MAN 6-1/4” AN 6-3/8” AN 9-1/8” AN 9-1/4” AN 9-3/8” AN 9-MAN 9-1/2” AN 16-1/2” AN 16-3/4” ector plug with inner hexagonREFN 9-3/8” AHNR1/8” BSPTM10x11/4” BSPT3/8” BSPT1/8” BSPT1/4” BSPT3/8” BSPTM10x11/2” BSPT1/2” BSPT3/4” BSPTMat.: BrassR3/8” BSPTd113,5Mat.: Brassd9L34D121A30B28H26Connector plug with inner hexagonREFN6 1/8 AHNN6 M10x1 AHNN6 1/4 AHNN6 M14x1,5 AHNN9 1/4 AHNN9 M14x1,5 AHNN9 M16x1,5 AHNN9 3/8 AHNR1/8” BSPTM10x11/4” BSPTM14x1,51/4” BSPTM14x1,5M16x1,53/8” 5SeriesN6N6N6N6N9N9N9N9N9N16N16SeriesN9Mat.: BrassL l1 A23 9 2223 9 2228 14 2628 14 2634 14 2634 14 2635 14 3035 14 1919SW155558888SeriesN6N6N6N6N9N9N9N9 the Jiffy inner hexacon connector plugs enable easy mounting where space is limited whenworking with a wrench complete range supplied with thread sealantConnector plugs for FSK and FSVKRp1/4” BSP3/8” BSP3/8” BSP3/8” BSP1/2” BSP1/2” BSPAll Male plugs (including PCS-Series) and extension plugs are now supplied with Jiffy-seal thread sealant .Eliminating the initial need for joint tape or compound.10 - 9N16N16N16N16CAD reference pointREFFN 9-14 AFN 9-38 AFN 16-38 AFN 16-38 ALFN 16-12 AFN 16-12 ALMat.: Brass17/07/2012FN

DME JiffyShut-off connector plugs for SVKREFPCS 6-14 APCS 6-38 APCS 9-14 APCS 9-38 APCS 9-12 APCS 16-12 APCS 16-34 AR1/4” BSPT3/8” BSPT1/4” BSPT3/8” BSPT1/2” BSPT1/2” BSPT3/4” BSPTd19,49,413,513,513,519,919,9Mat.: 47/8”1 1/8”Connector plugsREFN 6-1/8” IN 6-1/4” IN 6-3/8” IN 9-1/4” IN 9-3/8” IN 9-1/2” IRp1/8” BSP1/4” BSP3/8” BSP1/4” BSP3/8” BSP1/2” BSPd666999L283234373946SW131619161924Connector plugs for FSK and FSVKREFFN 9-18 IFN 9-14 IFN 16-38 IFN 16-12 IRp1/8” BSP1/4” BSP3/8” BSP1/2” iesN9N9N16N16Mat.: St. 55 DIN 012CAD reference pointDS 1314DS 1617DS 1922DS 2427NSeriesN6N6N6N9N9N9Mat.: BrassSocket wrenchesREFSeriesN6N6N9N9N9N16N16Mat.: Brassd19,49,49,413,513,513,5PCSwww.dmeeu.com - 11

DME JiffyATNAngle nipplesREFATN 9ATN 13EJPMat.: BrassR1/8” BSPT1/4” BSPTd269L2734L199L223,024,5SW1115Extension pipesREFEJP 2514EJP 2516EJP 2518EJP 2524EJP 2526EJP 2528EJP 2534EJP 2536EJP 2538EJPd19,413,5Mat.: BrassRp1/8” BSP1/8” BSP1/8” BSP1/4” BSP1/4” BSP1/4” BSP3/8” BSP3/8” BSP3/8” 1616161SW121212151515181818Extension pipesREFSeriesN6N6N6N6N6N6N6N6N6Mat.: BrassRp1/8” BSP1/8” BSP1/8” BSP1/4” BSP1/4” BSP1/4” BSP3/8” BSP3/8” BSP3/8” N9N9N9N9N917/07/2012CAD reference pointEJP 3514EJP 3516EJP 3518EJP 3524EJP 3526EJP 3528EJP 3534EJP 3536EJP 3538SeriesN6N912 - www.dmeeu.com

DME JiffyBrass extension pipesREFBEP-1810BEP-1415R1/8” BSPT1/4” BSPTMat.: BrassL100150SW1115d69d19,413,5d21014Brass extension ,413,5d2101014Hose NipplesREFSeriesN6N6N9Mat.: ts hose ID3/8”1/2”3/4”BEPSTN / STN PLSeriesN6N9N16N6N9N1617/07/2012CAD reference pointSTN 9STN 13STN 19STN 9 PLSTN 13 PLSTN 19 PLSeriesN6N9Mat.: BrassL150250250BEPwww.dmeeu.com - 13

DME JiffyJiffy Matics straight with valveREFSVK-106SVK-109SVK-111SVK-113SVK-119SVK (90 SVK-311SVK-313SVK-319Flow-thru typeVALVES d2569916SeriesN6N6N9N9N16Mat.: Brass-stainless t.: Brass-stainless ffy-Matic SocketsAutomatic shut-off typeVALVE CLOSEDJiffy-Tite sockets have a large thru hole to provide unrestricted flow.VALVE OPENJiffy-Tite & Jiffy-Maticsockets can be used interchangeably with the sameJiffy-Tite plugs already inyour mold or die. Comparable sizes of both typesockets have the same O.D.,permitting interchangeability even when the plugsare flush mounted.17/07/2012VALVES OPENd7,310,512,214,020,0Jiffy Matics 45 with valveREFJiffy-Tite Socketsd2569916Jiffy Matics 90 with valveREFSVK (45 )d19,59,513,613,620,0Mat.: Brass-stainless steelCAD reference pointSVK14 - www.dmeeu.com

DME JiffyJiffy Tites 3,613,620,0Mat.: Brass-stainless 30,0l12525252532l25252626277Jiffy Tites 90 72746Jiffy Tites 45 REFl23434373769SeriesN6N6N9N9N16Mat.: Brass-stainless 434373769SK (90 )SK (45 )SeriesN6N6N9N9N1617/07/2012CAD reference 16Mat.: Brass-stainless steeld19,59,513,613,620,0SKwww.dmeeu.com - 15

DME JiffySVK 200-300-500Female Jiffy Matics with valveREFSVK-200SVK-300SVK-500FSVKFSVK-106 VFSVK-111 VFSVK-119 Vl2395357D17,022,630,0SW1/2”3/8”1 1/8”Rp1/4” BSP3/8” BSP1/2” 0B8,08,57,0REFSW1/2”3/8”1 1/8”SeriesN6N9N16Mat.: Brass-stainless steelRp1/8” BSP1/4” BSP1/2” 1 1/8”Jiffy TitesSeriesN6N9N16Mat.: Brass-stainless steelRp1/4” BSP3/8” BSP1/2” ,08,08,5SW1/2”3/8”1 1/8”SeriesN6N9N1617/07/2012CAD reference pointFSK-206 VFSK-211 VFSK-219 VSeriesN6N9N16Mat.: Brass-stainless steelFemale Jiffy TitesSK-200SK-300SK-500FSKd9,513,620,0Jiffy Matics with valveREFSK 200-300-500Rp1/8” BSP1/4” BSP1/2” BSPMat.: Brass-stainless steel16 - www.dmeeu.com

DME Jiffy-Titeand Jiffy-Maticsockets can be used interchangeably with the same Jiffy-Tite plugs already in your mold or die. Comparable sizes of both type sockets have the same OD permitting interchangeability even when the plugs are flushmounted. Seals and hose barbs are easily replaceable saving cost.