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AVTTM EZ VALVE Install Kitwww.AVTFittings.comSales@AVTFittings.com
AVT EZ VALVE KITThe AVT EZ Valve Kit enables safe and efficient installation of the award-winning AVT EZ Valve. The innovative EM(end milling) machines are the only ones of their type on the market that mill a 120o slot across the pipe ratherthan cutting a coupon or removing a section of the pipe. This design allows the valve to be installed at full linepressure enabling faster restoration than alternative solutions, preserving pipe integrity, and allowing installationunder full pressure with no need to shut off the water supply.The AVT EZ Valve Kit provides everything necessary for installation including (non-exhaustive):1.5” TO 2” / 40MM TO 50MM KIT3” / 80MM KIT 1 End Milling Machine(1.5” and 2” / 40mm and 50mm – Nano) 1 Hydraulic power pack (Petrol) 2 End Milling Cutter 2 Sets of End Rings (1.5” to 2” / 40mm to50mm) 1 Export Hose & Ball Valve 1 Debris Collection Bag 1 Tool Kit (selection of hand tools) 1 End Milling machine (3” / 80mm –Micro) 1 Hydraulic power pack (Petrol) 1 End Milling Cutter 1 Set of Replaceable teeth 1 Sets of End Rings (3” / 80mm) 1 Export Hose & Ball Valve 1 Debris Collection Bag 1 Tool Kit (selection of hand tools)4” TO 14” / 100MM TO 350MM KIT16” TO 24” / 400MM TO 600MM KIT 1 End Milling Machine 1 End Milling Machine (4” to 14” / 100mm to 350mm Capability)1 Hydraulic power pack (Petrol)1 Temporary Flush Valve Assembly(4” to 8” / 100mm to 200mm)1 Temporary Flush Valve Assembly(10” to 12” / 250mm to 350mm)1 End Milling Cutter1 Set of Replaceable teeth*6 End Ring Sets Available (4” to 14” /100mm to 350mm)1 Drive Chain & Tensioner1 Hand Cranked Gearbox1 Export Hose & Ball Valve1 Debris Collection Bag1 Tool Kit (selection of hand tools)*2 End Ring Sets included between 4" - 12" 14" End Rings are a seperate additional cost (16” to 24” / 400mm to 600mmCapability)1 Temporary Flush Valve Assembly1 Hydraulic power pack (Petrol)1 End Milling Cutter1 Set of Replaceable teeth**4 End Ring Sets Available (16”, 18,20” or 24” / 400mm to 600mm)2 End Rings of relevant size1 Drive Chain & Tensioner1 Hand Cranked Gearbox1 Export Hose & Ball Valve1 Debris Collection Bag1 Tool Kit (selection of hand tools)**2 End Ring Sets included for either 16", 18"20" or 24" - 18" End Rings are a separateadditional cost
With the Kit in hand, there is no need to purchase another kit for subsequent installations on the same sizevalves, and planning for maintenance is easy. Once the AVT EZ Valve Kit and valves arrive, installation canbe undertaken immediately and quickly.APPLICATIONS: Municipal water networksTransmission and distribution linesWastewater treatment plantsSewer force mainRefining and petrochemical plantsOffshore applicationsCommercial buildings / isolationHigh-rise buildingsMultiple occupancy buildingsIndustrial process pipingGround storage tank isolationFEATURES: Everything needed for installation arrives in one boxLightweight, compact installation equipmentFewer bolts used than other options availableTools designed for installation under pressureSimple installation instructionsEnd Mill machine includes a ‘stop’ mechanism toprevent over or under rotationBENEFITS & VALUES:No waiting for installation toolsFaster emergency repairsSimplifies maintenance planning/executionNo guesswork regarding installation methodologyOne excavation required rather than two or threemeaning lower cost of install Less time in the excavation for operators meaningsafer working conditions
INSTALL PROCESS1PrepareInsertion SitePrepare insertion site by2lubricating the gasketand contact areasLubricateGasket Sets& ChannelsLubricate gasket setsand gasket channelsin casting bodies4AttachEM MachineCheck integral isolation gate isfully open, fit rotationassembly, attach EM machineand apply pressure tests53AssembleDuctile IronCastingsAssemble ductile iron castingswith ductile iron fasteners toaccept a pressure test andtemporarily allow rotation formillingMill A Slot Overa 120 PathMaintaining system line pressure,mill a slot over a 120 path(Note: The slot normally is cut to providefor vertical valve alignment, but theinstaller can select any position.)6Retract TheMilling HeadRetract the milling head, close the integralisolation gate. Replace the EM Machinewith the resilient wedge bonnet, removethe rotation assembly and tighten castingfasteners to specified torque values7Openand OperateOpen the integral isolation gate and operatethe AVT EZ Valve. For line stop applications,replace the valve bonnet with a blind flangeusing the integral isolation gate
EZ VAVLE SPECIFICATION10For illustration purposes only, somedifferences may occur dependent upon size.2211121821204586 7311914169231315172LISTED NSF-61 CompliantItem Upper Half of BodyBottom Half of BodyBonnet BodyGateGate RubberIsolation GateIsolation Gate RubberStem (Feed Screw)Isolation Gate StemWrench NutSet CollarStem NutIsolation Gate Stem NutGasketChip Flushing PortEM Cutting PortFasteners & NutsO-RingsBonnet BoltsPacking GlandPacking GlandBolt for Wrench NutBonnet O-RingMaterialDUCTILE IRONDUCTILE IRONDUCTILE IRONDUCTILE IRONEPDMDUCTILE IRONEPDMSTAINLESS STEELSTAINLESS STEELDUCTILE IRONBRONZEBRONZEBRONZEEPDMN/AN/ADUCTILE IRONBUNA-NSTAINLESS STEELDUCTILE IRONSTAINLESS STEELSTAINLESS STEELEPDM
CUT AWAY VALVE WITH KEYFor illustration purposes only, somedifferences may occur dependent upon size.Wrench NutStandard number of turns toopen and close valveRemovable Valve BonnetResilient wedge gate andactuation mechanism arecontained for fast and easyinstallation or removalResilient WedgeA wedge gate over a ductile ironframe that effectively seals eventuberculated host pipeGasket & ChannelMaintain system pressurewhile allowing rotation ofcasting assembly during slotmillingIntegrated isolation valveProvides “under pressure”installation or removal ofvalve bonnets or blindflangesRestraining BoltsStainless steel componentssecure casting assemblyand provide finalpositioning on pipeInsertion SlotOne narrow slot over a 120 path maintains pipe integrityand creates resilient wedgeaccessCastingsDuctile iron castings areprecision machined to fitproject specifications andpipe materialPipeline CompatibilityThe EZ Valve design workswith most metallic pipes,AC and PVC materialsWarranty: A One Year warranty covers parts and labor for Equipment and Valves(Excluding Perishable Tooling and O-Rings) barring misuse or lack of routine maintenance.TEXAS2500 E T.C. JesterSuite 500 Houston, TX77008 P: 1 281 5908491ILLINOIS800 Busse RoadElk Grove Village, IL 60007 P: 1 847 364 3700F: 1 847 364 8883CAMBRIDGESHIRE4A The CausewayGodmanchesterCambridgeshire, EnglandPE29 2HAP: 44 (0)148 041 4703F: 44 (0)148 041 4705www.AVTFittings.com Sales@AVTFittings.comAdvanced Valve Technologies (AVT) is part of ClockSpring NRI, the high-performance critical infrastructuresolutions company. AVT’s advanced solutions are based on simple designs that minimize risk to the environmentand reduce costly downtime. Our primary focus is on disruptions in water service that cost providers money andleave end users without service.EZ Valve is a registered trademark of Advanced Valve Technologies LLC. 2020 Advanced Valves Technologies, LLC. All rights reserved.V: 03.10.2021CARDIFFUnit R4 Capital Business Park,Parkway, Cardiff,CF3 2PUP: 029 (0)2079 2007
Insertion Site Prepare insertion site by lubricating the gasket and contact areas Open and Operate Open the integral isolation gate and operate the AVT EZ Valve. For line stop applications, replace the valve bonnet with a blind flange using the integral isolation gate Retract The Milling Head Retract the milling head, close the integral
